Special-shaped magnetic steel camber detection arrangement

Abstract

The utility model discloses a kind of special-shaped magnetic steel camber surface detection arrangement device, it is related to magnetic steel detection technical field;Including fixture plate and baffle;Multiple profiling hole grooves for being used for special-shaped magnetic steel to insert are arranged on fixture plate, each profiling hole groove is formed from the surface of fixture plate inwardly recessed;Profiling hole groove has two arc inner side walls extending along its length direction, and two arc inner side walls are adapted or profiling setting with two to be detected arc surface;In first state, two to be detected arc surface of special-shaped magnetic steel can be adapted to fit with the arc inner side wall of profiling hole groove and insert end is located in profiling hole groove;In second state, baffle can be opposite buckling with the side of fixture plate arrangement profiling hole groove for bearing inverted special-shaped magnetic steel, under the bearing effect of baffle, all special-shaped magnetic steel can be taken out profiling hole groove on fixture plate.The utility model can satisfy the full detection operation of magnetic steel arc surface, greatly improve the arrangement inspection efficiency of special-shaped magnetic steel.

Description

Technical Field

[0001] This utility model relates to the field of magnetic steel detection technology, and in particular to a detection and arrangement device for irregularly shaped magnetic steel arc surfaces. Background Technology

[0002] Neodymium iron boron magnets are tetragonal crystals formed from neodymium, iron, and boron. They are an important permanent magnet material with excellent properties such as high energy product, high coercivity, and high remanence, and are widely used in fields such as electronic medical devices and aerospace.

[0003] With the continuous advancement of technology, the application requirements for neodymium iron boron (NdFeB) magnets are becoming increasingly stringent. The shapes of NdFeB magnets are now designed in a variety of forms, including squares, fan shapes, circles, tile shapes, and irregular shapes. To meet the high-quality requirements of customers, the surface appearance of these NdFeB magnets must pass a full inspection by inspectors before shipment. A qualified appearance must be free of defects such as chipped edges, cracks, and missing corners. For certain complex-shaped magnets, the full inspection involves inspectors visually identifying the irregular outline and then using hand tools to rearrange the irregularly arranged magnets on a flat surface, ensuring that the curved surfaces of the magnets are all facing upwards. However, visual identification by inspectors is inefficient, difficult, and cannot guarantee completely correct arrangement, posing a risk of missed inspections. Repeated inspections are necessary, making the arrangement and inspection process time-consuming and labor-intensive, which does not meet daily inspection needs.

[0004] Therefore, it is necessary to develop a detection and arrangement device for irregularly shaped magnetic steel arc surfaces to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a device for detecting and arranging irregularly shaped magnets with curved surfaces, so as to solve the problems existing in the prior art, meet the full inspection operation of the curved surfaces of magnets, and greatly improve the efficiency of the arrangement and inspection of irregularly shaped magnets.

[0006] To achieve the above objectives, this utility model provides the following solution: This utility model provides a device for detecting and arranging irregularly shaped magnets with curved surfaces, including a fixture plate and a baffle plate. The fixture plate has multiple contoured slots for embedding irregularly shaped magnets, each slot being recessed inward from the surface of the fixture plate. The irregularly shaped magnet includes two or more curved surfaces to be inspected, wherein one end of two curved surfaces is connected to form an embedding end, and the other ends of the two curved surfaces extend away from the embedding end with gradually increasing spacing. The contoured slot has two arcs extending along its length. The inner sidewalls, and the two arc-shaped inner sidewalls are adapted to or conformally set to the two arc-shaped surfaces to be inspected; in the first state, the two arc-shaped surfaces to be inspected of the irregular magnet can be adapted to fit against the arc-shaped inner sidewalls of the conforming groove and the embedded end is located in the conforming groove; in the second state, the baffle can be engaged with the side of the fixture plate where the conforming groove is arranged to support the inverted irregular magnet, and under the bearing action of the baffle, all the irregular magnets can be dislodged from the conforming groove on the fixture plate.

[0007] In some embodiments, the irregularly shaped magnet further includes a supporting plane, and the other ends of the two arc-shaped surfaces to be inspected are respectively connected to the two ends of the supporting plane; in the first state, the supporting plane is arranged parallel to the surface of the fixture plate; in the second state, the surface of the baffle abuts against the supporting plane to support the irregularly shaped magnet.

[0008] In some embodiments, the arc-shaped surface to be inspected is a concave surface, the arc-shaped inner sidewall of the contoured groove is a convex surface, and the convex surface can be adapted to fit the concave surface.

[0009] In some embodiments, the cross-sectional shape of the contoured slot is the same as that of the irregularly shaped magnet, and the contoured slot is configured to allow the irregularly shaped magnet to be freely embedded in or free from the contoured slot.

[0010] In some embodiments, a connecting portion is provided between two adjacent contoured slots, the top of the connecting portion being higher than the contoured slot and the top of the connecting portion having an arc-shaped structure.

[0011] In some embodiments, the multiple contoured slots on the fixture plate are arranged at equal intervals.

[0012] In some embodiments, both the fixture plate and the baffle are 3D printed using photosensitive resin.

[0013] In some embodiments, the depth of the contoured groove is equal to the height of the support plane of the irregular magnet from the embedded end.

[0014] In some embodiments, the fixture plate is provided with a recess, and the baffle is provided with a protrusion, the protrusion being able to be adapted to and inserted into the recess; or the fixture plate is provided with the protrusion, and the baffle is provided with the recess, the protrusion being able to be adapted to and inserted into the recess.

[0015] In some embodiments, both ends of the fixture plate and the baffle are provided with recessed handholds.

[0016] The present invention achieves the following technical advantages over the prior art: This utility model discloses an irregularly shaped magnet arc surface inspection and arrangement device. Through the contoured slots arranged on a fixture plate, the arc surface of the irregularly shaped magnet to be inspected is inserted downwards into the contoured slots. Then, after being flipped by a baffle on the fixture plate, with the fixture plate on top and the baffle on the bottom, the fixture plate is vertically removed. The irregularly shaped magnets will then neatly fall into the baffle inspection area. At this point, all the double arc surfaces of the irregularly shaped magnets are placed upwards, facilitating a full inspection of the arc surface appearance by inspectors, screening out defective products containing chips, cracks, missing corners, etc. Therefore, this utility model can meet the full inspection operation of the arc surface of magnets, greatly improving the efficiency of irregularly shaped magnet arrangement and inspection. Furthermore, this method of arrangement and inspection is simple, effective, low-cost, and easy to popularize, meeting the needs of batch use of irregularly shaped magnets. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the fixture plate in some embodiments of this utility model; Figure 2 This is a schematic diagram illustrating the embedding of the contoured groove and the irregularly shaped magnet in some embodiments of this utility model. Figure 3 This is a diagram showing the state of the irregularly shaped magnet entering the contour hole groove of the fixture plate during the detection of irregularly shaped arc surfaces in some embodiments of this utility model; Figure 4 This is a schematic diagram showing the flipping of the fixture plate and the baffle in some embodiments of this utility model; Figure 5 This is a diagram showing the state of irregularly shaped magnets being tested for arc surfaces using baffles in some embodiments of this utility model; Figure 6 This is a three-dimensional structural diagram of the irregularly shaped magnet in some embodiments of the present invention; Figure 7This is a front view of the irregularly shaped magnet in some embodiments of this utility model.

[0019] In the figure: 1-Jig plate; 11-Contouring groove; 12-Recess; 13-Connecting part; 111-Arc-shaped inner wall; 2-Baffle; 21-Protrusion; 3-Irregularly shaped magnet; 31-Curved surface to be inspected; 32-Supporting plane; 33-Embedded end; 4-Handheld part. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] The purpose of this invention is to provide a device for detecting and arranging irregularly shaped magnets with curved surfaces, so as to solve the problems existing in the prior art, meet the full inspection operation of the curved surfaces of magnets, and greatly improve the efficiency of the arrangement and inspection of irregularly shaped magnets.

[0022] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0023] This utility model provides a detection and arrangement device for irregularly shaped magnetic steel arc surfaces, such as... Figures 1 to 7 As shown, the fixture includes a jig plate 1 and a baffle plate 2. The jig plate 1 has multiple contoured slots 11 for embedding irregularly shaped magnets 3, each slot 11 being formed by an inward indentation of the surface of the jig plate 1. The irregularly shaped magnet 3 includes two or more arc-shaped surfaces 31 to be inspected, wherein one end of two arc-shaped surfaces 31 is connected to form an embedding end 33, and the other end of the two arc-shaped surfaces 31 extends away from the embedding end 33 with a gradually increasing distance between them. The contoured slot 11 has two arc-shaped inner sidewalls 111 extending along its length. Furthermore, the two arc-shaped inner sidewalls 111 are adapted to or conformally set to the two arc-shaped surfaces 31 to be inspected; in the first state, the two arc-shaped surfaces 31 to be inspected of the irregular magnet 3 can be adapted to fit and fit with the arc-shaped inner sidewalls 111 of the conformal groove 11 and the embedded end 33 is located in the conformal groove 11; in the second state, the baffle 2 can be engaged with the side of the fixture plate 1 where the conformal groove 11 is arranged to support the inverted irregular magnet 3. Under the support of the baffle 2, all irregular magnets 3 can be dislodged from the conformal groove 11 on the fixture plate 1.

[0024] In some embodiments, such as Figure 6 and Figure 7 As shown, the irregularly shaped magnet 3 also includes a support plane 32, and the other ends of the two arc-shaped surfaces 31 to be inspected are respectively connected to the two ends of the support plane 32; in the first state, the support plane 32 is arranged parallel to the surface of the fixture plate 1; in the second state, the surface of the baffle 2 abuts against the support plane 32 to support the irregularly shaped magnet 3.

[0025] In some embodiments, such as Figure 2 As shown, the arc-shaped surface 31 to be inspected is a concave surface, and the arc-shaped inner sidewall 111 of the contoured groove 11 is a convex surface, and the convex surface can fit and conform to the concave surface.

[0026] In some embodiments, such as Figure 2 As shown, the cross-sectional shape of the contoured slot 11 is the same as that of the irregularly shaped magnet 3, and the contoured slot 11 is configured to allow the irregularly shaped magnet 3 to freely embed into or freely dislodge from the contoured slot 11. Here, the cross-section of the contoured slot 11 and the cross-section of the irregularly shaped magnet 3 both refer to the cross-section along the vertical direction.

[0027] In some embodiments, such as Figure 2 As shown, a connecting part 13 is provided between two adjacent contoured slots 11. The top of the connecting part 13 is higher than the contoured slot 11 and the top of the connecting part 13 has an arc-shaped structure.

[0028] In some embodiments, such as Figure 1 As shown, multiple contoured slots 11 are arranged at equal intervals on the fixture plate 1.

[0029] In some embodiments, both the fixture plate 1 and the baffle 2 are 3D printed using photosensitive resin.

[0030] In some embodiments, such as Figure 7 As shown, the depth dimension of the contoured groove 11 is equal to the height dimension of the support plane 32 of the irregular magnet 3 from the embedded end 33, so that the irregular magnet 3 can move freely without hindrance during the arrangement process.

[0031] In some embodiments, such as Figure 1 and Figure 5 As shown, the fixture plate 1 is provided with a recess 12, and the baffle 2 is provided with a protrusion 21, which can be adapted to be inserted into the recess 12; or the fixture plate 1 is provided with a protrusion 21, and the baffle 2 is provided with a recess 12, which can be adapted to be inserted into the recess 12.

[0032] In some embodiments, such as Figure 1 and Figure 5 As shown, recessed handholds 4 are provided at both ends of the fixture plate 1 and the baffle 2.

[0033] In use, the inspector first places irregularly shaped magnets 3 on the upper part of the jig plate 1 with the contoured groove 11. By tilting the jig plate 1, the irregularly shaped magnets 3 move repeatedly on the surface of the jig plate 1. Most of the irregularly shaped magnets 3 freely enter the groove. After entering, the irregularly shaped magnets 3 are in a state where both arc surfaces face down. When the coverage rate is about 80%, the inspector removes the irregularly shaped magnets 3 that have not entered the surface. Then, the flipping operation is performed with the jig plate 1 at the bottom and the baffle 2 at the top. The baffle 2 is combined with the jig plate 1. During positioning, the concave part 12 of the jig plate 1 and the convex part 21 of the baffle 2 cooperate. After combination, the outer contours of the baffle 2 and the jig plate 1 are aligned. Observing that there is no obvious gap between the two plates indicates that there are no impurities or residual magnets. Otherwise, it will affect the flipping operation. The inspectors flip the two assembled plates 180 degrees simultaneously, with fixture plate 1 on top and baffle plate 2 on the bottom. Then, fixture plate 1 is removed vertically, and the irregularly shaped magnets 3 will fall neatly into the inspection area of ​​baffle plate 2. At this time, all the double arc surfaces of the irregularly shaped magnets 3 are placed facing upwards, which makes it convenient for inspectors to perform a full inspection of the arc surface appearance and screen out unqualified products with chipped edges, cracks, missing corners, etc.

[0034] Inspectors use fixture plate 1 to neatly arrange irregularly shaped magnets 3. The operation is simple, and after arrangement, the irregularly shaped magnets 3 have a consistent posture. Inspection is then carried out using baffle 2, which covers the inspection area filled with neatly arranged magnets, allowing for full inspection of the curved surfaces of the magnets and significantly improving the efficiency of the arrangement and inspection of irregularly shaped magnets 3. This method of arrangement and inspection is simple, effective, and low-cost, making it easy to implement and suitable for batch use of irregularly shaped magnets 3.

[0035] This utility model uses specific examples to illustrate its principles and implementation methods. The above description of the embodiments is only for the purpose of helping to understand the method and core idea of ​​this utility model. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the idea of ​​this utility model. In summary, the content of this specification should not be construed as a limitation of this utility model.

Claims

1. A detection and arrangement device for irregularly shaped magnetic steel arc surfaces, characterized in that, Includes jig plate and baffle; The fixture plate has multiple contoured slots for embedding irregularly shaped magnets, and each contoured slot is formed by recessing inward from the surface of the fixture plate. The irregularly shaped magnet includes two or more arc-shaped surfaces to be inspected, wherein one end of the two arc-shaped surfaces to be inspected is connected to form an embedded end, and the other end of the two arc-shaped surfaces to be inspected extends away from the embedded end and the distance between them gradually increases. The contoured groove has two arc-shaped inner sidewalls extending along its length, and the two arc-shaped inner sidewalls are adapted to or contoured to the two arc-shaped surfaces to be inspected. In the first state, the two arc-shaped surfaces of the irregular magnet can be adapted and fitted to the arc-shaped inner sidewall of the contoured groove, and the embedded end is located in the contoured groove. In the second state, the baffle can be engaged with the side of the fixture plate where the contoured slots are arranged to support the inverted irregular magnets. Under the support of the baffle, all the irregular magnets can be dislodged from the contoured slots on the fixture plate.

2. The irregularly shaped magnet arc surface detection and arrangement device according to claim 1, characterized in that, The irregularly shaped magnet also includes a supporting plane, and the other ends of the two arc-shaped surfaces to be inspected are respectively connected to the two ends of the supporting plane; In the first state, the supporting plane is arranged parallel to the surface of the fixture plate; In the second state, the surface of the baffle abuts against the supporting plane to support the irregularly shaped magnet.

3. The irregularly shaped magnet arc surface detection and arrangement device according to claim 1, characterized in that, The arc-shaped surface to be inspected is a concave surface, and the arc-shaped inner sidewall of the contoured groove is a convex surface, and the convex surface can be adapted and fitted to the concave surface.

4. The irregularly shaped magnet arc surface detection and arrangement device according to claim 1, characterized in that, The cross-sectional shape of the contoured slot is the same as that of the irregularly shaped magnet, and the contoured slot is configured to allow the irregularly shaped magnet to be freely embedded in or free from the contoured slot.

5. The irregularly shaped magnet arc surface detection and arrangement device according to claim 1, characterized in that, A connecting portion is provided between two adjacent contoured slots, the top of the connecting portion being higher than the contoured slot and having an arc-shaped structure.

6. The irregularly shaped magnet arc surface detection and arrangement device according to claim 1, characterized in that, The multiple contoured slots on the fixture plate are arranged at equal intervals.

7. The irregularly shaped magnet arc surface detection and arrangement device according to claim 1, characterized in that, Both the fixture plate and the baffle are 3D printed using photosensitive resin.

8. The irregularly shaped magnet arc surface detection and arrangement device according to claim 2, characterized in that, The depth of the contoured groove is equal to the height of the support plane of the irregularly shaped magnet from the embedded end.

9. The irregularly shaped magnet arc surface detection and arrangement device according to claim 1, characterized in that, The fixture plate has a recess, and the baffle plate has a protrusion, the protrusion being able to fit and insert into the recess; or The jig plate is provided with the protrusion, and the baffle is provided with the recess, and the protrusion can be adapted to be inserted into the recess.

10. The irregularly shaped magnet arc surface detection and arrangement device according to claim 1, characterized in that, Both ends of the fixture plate and the baffle are provided with recessed handholds.

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