Energy-saving lamp aging detection mechanism

Abstract

The utility model discloses an energy -conserving lamp ageing detection mechanism, including conveying module, jacking detection subassembly and the lamp stand of detection, the conveying module is formed with the loading position and the detection position, the loading position with detection position is arranged in respectively one for the limiting component of limiting to the lamp stand of detection, and be provided with jacking detection subassembly in the detection position, through jacking detection subassembly can with the lamp stand of detection that conveying into the detection position is lifted at the same time, to the lamp stand of detection is electrified, simulates energy -conserving lamp use condition, realizes to the energy -conserving lamp of loading on the lamp stand of detection and carries out the detection. The utility model has realized the flow line operation of energy -conserving lamp ageing detection, has reduced the manual labor intensity, has improved the detection efficiency and product quality's simultaneously, has met the demand of large -scale, efficient production, secondly, the application is convenient to remove, is convenient to and other equipment free combination and add, and the utilization rate is high.

Description

Technical Field

[0001] This utility model belongs to the field of energy-saving lamp testing technology, specifically, it relates to an energy-saving lamp aging testing mechanism. Background Technology

[0002] With increasing global emphasis on energy conservation and environmental protection, energy-saving lamps, as a highly efficient and energy-saving lighting product, are playing an increasingly important role in the lighting market. Compared with traditional incandescent lamps, energy-saving lamps have significant advantages such as lower energy consumption, longer lifespan, and higher luminous efficacy.

[0003] Currently, to ensure the quality of energy-saving lamps after production, an aging test is required once the lamps are fully assembled. Most existing lamp aging test devices are fixed-point tests, meaning the lamps must be manually moved to a fixed testing location, and then manually removed and moved to the next process after the aging test. This fixed-point testing method not only consumes a lot of manpower but is also inefficient, easily leading to problems such as lamp damage during transport and inconsistencies in the testing process. This limits overall production efficiency and makes it difficult to meet the demands of large-scale, high-efficiency production. Utility Model Content

[0004] In order to solve the problems existing in the prior art, this utility model aims to provide an energy-saving lamp aging detection mechanism to realize assembly line detection operations, reduce the intensity of manual labor, and improve detection efficiency and product quality.

[0005] To achieve the above-mentioned technical objectives and effects, this utility model is implemented through the following technical solution:

[0006] An energy-saving lamp aging detection mechanism includes a conveying module, a lifting detection component, and a lamp holder to be tested. The conveying module has a loading position and a detection position. A limiting component for limiting the lamp holder to be tested is respectively provided in the loading position and the detection position. The lifting detection component is provided in the detection position. The lifting detection component can lift the lamp holder to be tested that is conveyed into the detection position and simultaneously power the lamp holder to be tested to simulate the use of the energy-saving lamp and realize the detection of the energy-saving lamp loaded on the lamp holder to be tested.

[0007] Furthermore, the conveying module adopts a double-speed chain conveyor line, which includes a support frame and a feeding conveyor line and a return conveyor line arranged on the support frame; the loading position and the detection position are formed on the feeding conveyor line.

[0008] Furthermore, a foot support is provided on the lower end face of the support frame.

[0009] Furthermore, the limiting component includes a first lifting cylinder, and a limiting block is provided at the front end of the output shaft of the first lifting cylinder.

[0010] Furthermore, the lifting detection assembly includes a fixed plate, a lifting plate, and a lifting cylinder; the lifting cylinder is mounted on the fixed plate via a support base, the lifting plate is located above the fixed plate and fixed to the front end of the output shaft of the lifting cylinder, and the lifting plate can float up and down above the fixed plate by the drive of the lifting cylinder; a power supply plug is provided on the lifting plate.

[0011] Furthermore, the lifting detection assembly also includes a guide shaft, which slides through the fixed plate and its top end is fixedly connected to the lower end face of the lifting plate.

[0012] Furthermore, the lifting plate is provided with ventilation openings, and a cooling fan is provided on the lifting plate located at the lower edge of the ventilation openings.

[0013] Furthermore, the lamp holder to be tested includes a frame, the top of which is provided with a power indicator light, an emergency power off button, a voltage display screen and a socket, the bottom of which is provided with a power supply socket, and the inside of which is provided with a control board.

[0014] Furthermore, ventilation holes are provided on the bottom and side surfaces of the frame.

[0015] The beneficial effects of this utility model are as follows: This utility model realizes the assembly line operation of energy-saving lamp aging detection, reduces the intensity of manual labor, improves detection efficiency and product quality, and meets the needs of large-scale and efficient production; secondly, this application is easy to move, easy to combine and add with other equipment, and has a high utilization rate.

[0016] The above description is merely an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it according to the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings. The specific implementation methods of this utility model are given in detail in the following embodiments and their accompanying drawings. Attached Figure Description

[0017] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0018] Figure 1 This is a schematic diagram of the overall structure of the mechanism of this utility model;

[0019] Figure 2This is a schematic diagram showing the lamp holder to be tested being transported to the testing position according to this utility model;

[0020] Figure 3 This is a schematic diagram of the limiting component structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the lifting detection component of this utility model;

[0022] Figure 5 This is a front view of the lamp holder to be tested according to this utility model;

[0023] Figure 6 This utility model Figure 5 Sectional view at point BB;

[0024] Figure 7 This is the isometric drawing of the lamp holder to be tested according to this utility model.

[0025] The following are the labeling instructions in the diagram: 1. Conveying module; 2. Lifting and detection component; 3. Light stand to be tested; 4. Limiting component; 11. Support frame; 12. Feeding conveyor line; 13. Return conveyor line; 14. Foot support; 21. Fixing plate; 22. Lifting plate; 23. Lifting cylinder; 24. Power plug; 25. Guide shaft; 26. Cooling fan; 27. Support base; 221. Ventilation opening; 31. Frame; 32. Power indicator light; 33. Emergency power off button; 34. Voltage display screen; 311. Socket; 312. Power socket; 313. Ventilation hole; 41. First lifting cylinder; 42. Limiting block. Detailed Implementation

[0026] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0027] It should be noted that all directional indicators (such as up, down, left, right, front, back, upper end, lower end, top, bottom, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0028] See Figures 1-2As shown, an energy-saving lamp aging testing mechanism includes a conveying module 1, a lifting and testing component 2, and a lamp holder 3 for loading energy-saving lamps. The conveying module 1 has a loading position and a testing position. A limiting component 4 for limiting the lamp holder 3 is respectively provided in the loading position and the testing position, and the lifting and testing component 2 is provided in the testing position. During testing, the lamp holder 3 loaded with energy-saving lamps is conveyed into the loading position by the conveying module 1, and then released one by one to the testing position by the limiting component 4 in the loading position. The lamp holder 3 is then driven by the conveying module 1... The material is conveyed from the loading position to the detection position. After being blocked and limited by the limiting component 4 in the detection position, the lifting detection component 2 can lift the lamp holder 3 to be tested while simultaneously energizing it with different voltages to simulate the use of an energy-saving lamp, thereby enabling the detection of the energy-saving lamp loaded on the lamp holder 3. It should be noted that in this embodiment, the lamp holder 3 to be tested is lifted by 1mm. Of course, the above is only one implementation method and is not intended to limit the scope of this application. In actual use, it is sufficient to ensure that the lamp holder 3 to be tested is detached from the conveying module 1 during detection.

[0029] Further, see Figure 1 As shown, the conveying module 1 adopts a double-speed chain conveyor line, which includes a support frame 11 and a feeding conveyor line 12 and a return conveyor line 13 arranged on the support frame 11. The feeding position and the detection position are formed on the feeding conveyor line 12. During installation, the feeding conveyor line 12 is located above the return conveyor line 13, and a foot support 14 is provided on the lower end face of the support frame 11. The foot support 14 stably supports the entire conveying module 1, ensuring that it remains stable during operation and avoiding the impact of shaking on the conveying accuracy and equipment life. At the same time, the height of the conveying module 1 can be flexibly adjusted.

[0030] Further, see Figure 3 As shown, each of the limiting components 4 includes a first lifting cylinder 41, and a limiting block 42 is provided at the front end of the output shaft of the first lifting cylinder 41. During installation, the first lifting cylinder 41 is fixed on the support frame 11 by a corresponding connecting plate. During use, the first lifting cylinder 41 drives the limiting block 42 to move upward, thereby limiting the lamp holder 3 to be tested. That is, the first lifting cylinder 41 drives the limiting block 42 to move downward, thereby releasing the limiting of the lamp holder 3 to be tested.

[0031] Further, see Figure 2As shown, the lifting detection assembly 2 includes a fixed plate 21, a lifting plate 22, and a lifting cylinder 23. During installation, the fixed plate 21 is fixed on the support frame 11, the lifting cylinder 23 is mounted on the fixed plate 21 via a support base 27, and the lifting plate 22 is located above the fixed plate 21 and fixed to the front end of the output shaft of the lifting cylinder 23. At this time, the lifting plate 22 can float up and down above the fixed plate 21 through the drive of the lifting cylinder 23, thereby lifting the lamp holder 3 to be tested. In this embodiment, in order to improve the stability of the vertical floating of the fixed plate 21, the lifting detection assembly 2 also includes a guide shaft 25. The guide shaft 25 can slide through the fixed plate 21 and its top end is fixedly connected to the lower end face of the lifting plate 22. In order to provide power to the lamp holder 3 during the lifting process, the lifting plate 22 is provided with a power plug 24 connected to an external power supply device.

[0032] For further details, please refer to [link / reference]. Figure 4 As shown, the lifting plate 22 has a ventilation opening 221, and a cooling fan 26 is provided on the lifting plate 22 located at the lower edge of the ventilation opening 221. It should be noted that after the cooling fan 26 is installed, when the lifting cylinder 23 is in the retracted state, it is necessary to ensure that there is a gap between the bottom of the cooling fan 26 and the fixed plate 21.

[0033] Further, see Figures 5-6 As shown, the lamp holder 3 to be tested includes a frame 31. The top of the frame 31 is provided with a power indicator light 32, an emergency power off button 33, a voltage display screen 34 and a socket 311. The bottom surface of the frame 31 is provided with a power socket 312 adapted to the power supply plug 24. A control board 35 is provided inside the frame 31.

[0034] Further, see Figures 6-7 As shown, ventilation holes 313 are respectively provided on the bottom and side surfaces of the frame 31. The ventilation hole 312 on the bottom surface is directly opposite the ventilation opening 221. During testing, the cooling fan 26 blows air into the frame 31 through the ventilation opening 221 and the ventilation hole 313 on the bottom surface of the frame 31, thereby improving the heat dissipation efficiency of the frame 31.

[0035] The working principle of this utility model is as follows:

[0036] During testing, after the energy-saving lamp is loaded into the socket 311 of the lamp holder 3 to be tested, the lamp holder 3 is placed on the feeding conveyor line 12. At this time, the lamp holder 3, conveyed by the feeding conveyor line 12, flows past the loading position and enters the testing position. After entering the testing position, the piston rod of the lifting cylinder 23 extends, lifting the top plate 22 upwards, thus lifting the lamp holder 3 away from the feeding conveyor line 12. At this point, the power plug 24 is inserted into the matching power socket 312 to supply power to the lamp holder 3, thereby enabling the testing of the energy-saving lamp. During the testing process, different voltages are applied to the lamp holder 3 to simulate the use of energy-saving lamps. This comprehensively evaluates the key indicators such as the performance stability, luminous efficiency, and lifespan of the energy-saving lamps under different voltage conditions, ensuring that the products meet the aging requirements. After the testing is completed, the lifting cylinder 23 drives the lifting plate 22 to descend and reset, thereby de-energizing the lamp holder 3 and allowing it to be repositioned onto the feeding conveyor line 12 to continue being transported to the next process. After the differentiation process is completed, the lamp holder 3 is returned to the beginning of the process via the return conveyor line 13.

[0037] During the conveying process of the light fixtures 3 to be tested, after a group of light fixtures 3 to be tested passes through the loading position, the limiting component 4 set in the loading position will prevent the remaining light fixtures 3 to be tested from being conveyed. The light fixtures 3 to be tested that have passed through the loading position are conveyed into the testing position, and after entering the testing position, they are blocked and restricted in the testing position by the limiting component 4 set in the testing position for testing. After the testing is completed, the limiting component 4 set in the testing position releases the light fixtures 3 to be tested in the testing position and conveys them to the next process. After the light fixtures 3 to be tested in the testing position are conveyed out, the limiting component 4 set in the testing position returns to the blocking state. At the same time, the limiting component 4 set in the loading position releases another group of light fixtures 3 to be tested into the testing position for testing.

[0038] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An energy-saving lamp aging testing mechanism, characterized in that: It includes a conveying module (1), a lifting and detection component (2), and a lamp holder (3) to be tested. The conveying module (1) has a loading position and a detection position. A limiting component (4) for limiting the lamp holder (3) to be tested is provided in the loading position and the detection position respectively. The lifting and detection component (2) is provided in the detection position. The lifting and detection component (2) can lift the lamp holder (3) to be tested that is conveyed into the detection position and simultaneously power the lamp holder (3) to be tested to simulate the use of energy-saving lamps and realize the detection of energy-saving lamps loaded on the lamp holder (3).

2. The energy-saving lamp aging testing mechanism according to claim 1, characterized in that: The conveying module (1) adopts a double-speed chain conveyor line, which includes a support frame (11) and a feeding conveyor line (12) and a return conveyor line (13) set on the support frame (11); the loading position and the detection position are formed on the feeding conveyor line (12).

3. The energy-saving lamp aging testing mechanism according to claim 2, characterized in that: The lower end face of the support frame (11) is provided with a foot support (14).

4. The energy-saving lamp aging testing mechanism according to claim 1, characterized in that: The limiting component (4) includes a first lifting cylinder (41), and a limiting block (42) is provided at the front end of the output shaft of the first lifting cylinder (41).

5. The energy-saving lamp aging testing mechanism according to claim 1, characterized in that: The lifting detection assembly (2) includes a fixed plate (21), a lifting plate (22), and a lifting cylinder (23); the lifting cylinder (23) is mounted on the fixed plate (21) via a support base (27), the lifting plate (22) is located above the fixed plate (21) and is fixed to the front end of the output shaft of the lifting cylinder (23), and the lifting plate (22) can float up and down above the fixed plate (21) by the drive of the lifting cylinder (23); a power supply plug (24) is provided on the lifting plate (22).

6. The energy-saving lamp aging testing mechanism according to claim 5, characterized in that: The lifting detection component (2) also includes a guide shaft (25), which slides through the fixed plate (21) and its top end is fixedly connected to the lower end face of the lifting plate (22).

7. The energy-saving lamp aging testing mechanism according to claim 5, characterized in that: The lifting plate (22) is provided with a ventilation opening (221), and a cooling fan (26) is provided on the lifting plate (22) located at the lower edge of the ventilation opening (221).

8. The energy-saving lamp aging testing mechanism according to claim 1, characterized in that: The lamp holder (3) to be tested includes a frame (31), the top of the frame (31) is provided with a power indicator light (32), an emergency power off button (33), a voltage display screen (34) and a socket (311), the bottom surface of the frame (31) is provided with a power supply socket (312), and the inside of the frame (31) is provided with a control board (35).

9. The energy-saving lamp aging testing mechanism according to claim 8, characterized in that: Ventilation holes (313) are provided on the bottom and side surfaces of the frame (31).

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