Multi-strand core cabling device
Patent Information
- Application Number
- CN202522351967.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-06
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-11-06
AI Technical Summary
[0003]在相关技术中,大部分并线装置仅适用于固定股数的线芯,无法根据使用需求对其并线机构进行灵活调节,当需要处理不同股数的线芯时,如处理5股、6股甚至更多线芯的需求时,由于无法通过模块替换实现兼容,只能更换整个并线机构或采用分批次并线等低效方案,显著增加了作业时间与人力成本
本实用新型通过采用磁吸安装的方式将供线组件安装在并线盘上,可以根据实际需求快速增减供线组件数量,从而适应不同股数线芯的并线处理,有效解决了传统并线装置仅适用于固定股数线芯的问题,显著提升了装置的通用性和实用性,而通过压线组件能够自动调整压线轮位置,确保线芯在并线过程中保持张紧状态,有效防止了线芯松动的问题,通过导向组件则保证了线芯在传输过程中的稳定性,避免了偏移或缠绕现象的发生,从而提高了并线质量。
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Figure CN224862072U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cable processing technology, and in particular to a multi-strand wire paralleling device. Background Technology
[0002] In the cable manufacturing process, the wire cores need to be bundled together. The core purpose is to meet various requirements such as electrical performance, mechanical strength, and processing adaptability of the cable. A wire core bundling device is a specialized device used to organize, gather, and form a uniform bundle of the wire cores (conductor parts) of multiple independent wires. Its core function is to solve the problem of scattered and disordered arrangement of multiple wire cores, providing convenience for subsequent wire processing steps. It is commonly used in wire and cable manufacturing, electrical equipment assembly, and other scenarios.
[0003] In related technologies, most paralleling devices are only suitable for a fixed number of wire cores and cannot flexibly adjust their paralleling mechanism according to usage requirements. When it is necessary to handle wire cores with different numbers of wire cores, such as 5, 6 or more wire cores, since compatibility cannot be achieved through module replacement, the only option is to replace the entire paralleling mechanism or adopt inefficient solutions such as paralleling in batches, which significantly increases the operation time and labor costs. Utility Model Content
[0004] This utility model aims to at least partially solve one of the technical problems in the related art.
[0005] Therefore, the purpose of this utility model is to propose a multi-strand wire paralleling device. By adopting a modular structure and using a magnetic structure to install the wire supply components, the device can quickly add or remove wire supply components, improve the versatility and practicality of the paralleling device, and reduce operating time and labor costs.
[0006] To achieve the above objectives, this utility model proposes a multi-strand wire paralleling device, comprising a base, a support, a take-up roller, a drive assembly, a guide assembly, and a paralleling mechanism. The support and the take-up roller are symmetrically arranged on the base. The guide assembly is disposed on the base and located between the support and the take-up roller. The paralleling mechanism is disposed on the drive assembly, which is also disposed on the support and drives the paralleling mechanism to rotate synchronously. The paralleling mechanism includes a paralleling disc, multiple sets of wire supply assemblies, and multiple sets of wire pressing assemblies. The wire pressing assemblies are disposed on the wire supply assemblies. The multiple sets of wire supply assemblies are arranged in a ring along the axis of the paralleling disc and are detachably installed within the paralleling disc.
[0007] In addition, the multi-strand wire paralleling device proposed above according to this utility model may also have the following additional technical features: Specifically, the drive assembly includes a drive motor and a drive shaft, wherein the drive shaft is mounted on the motor shaft of the drive motor via a coupling.
[0008] Specifically, the wire supply assembly includes a connecting seat, a magnetic ring, a limiting seat, a support plate, a damping shaft, a wire supply shaft, and a limiting retaining ring. The limiting seat is disposed on the connecting seat, the magnetic ring is sleeved on the connecting seat and fixedly connected to the limiting seat, the support plate is disposed on the limiting seat, the wire supply shaft is rotatably disposed on the support plate via the damping shaft, and the wire supply shaft is perpendicular to the connecting seat. The limiting retaining ring is threaded onto the wire supply shaft.
[0009] Specifically, the crimping assembly includes a mounting plate, an elastic element, four guide rods, and a crimping wheel. One end of each of the four guide rods is symmetrically arranged on the crimping wheel, and the other end of each guide rod passes through the mounting plate and is slidably connected to the mounting plate. The elastic element is sleeved on the outside of the guide rod.
[0010] Specifically, the guiding assembly includes a first guide ring, a second guide ring, a guide sleeve, and a mounting bracket, wherein the first guide ring, the second guide ring, and the guide sleeve are connected in sequence, and the guide sleeve is disposed on the mounting bracket.
[0011] Compared with the prior art, the technical solution provided by this utility model has the following beneficial effects: This invention uses a magnetic installation method to mount the wire supply assembly on the paralleling reel. The number of wire supply assemblies can be quickly increased or decreased according to actual needs, thus adapting to the paralleling of different numbers of wire cores. This effectively solves the problem that traditional paralleling devices are only suitable for a fixed number of wire cores, significantly improving the versatility and practicality of the device. The wire pressing assembly can automatically adjust the position of the pressing wheel to ensure that the wire core remains taut during the paralleling process, effectively preventing the problem of wire core loosening. The guide assembly ensures the stability of the wire core during transmission, avoiding deviation or tangling, thereby improving the paralleling quality.
[0012] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0013] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which: Figure 1 This is a schematic diagram of the overall structure of the multi-strand wire paralleling device of this utility model; Figure 2This is a schematic diagram of the drive assembly structure of the multi-strand wire paralleling device of this utility model; Figure 3 This is a schematic diagram of the paralleling reel structure of the multi-strand wire paralleling device of this utility model; Figure 4 This is a schematic diagram of the wire supply assembly structure of the multi-strand wire paralleling device of this utility model; Figure 5 This is a schematic diagram of the guide assembly structure of the multi-strand wire paralleling device of this utility model.
[0014] As shown in the figure: 1. Base; 2. Support base; 3. Take-up roller; 4. Drive components; 41. Drive motor; 42. Drive shaft; 5. Cable supply assembly; 51. Connector; 52. Magnetic ring; 53. Limit seat; 54. Support plate; 55. Damping shaft; 56. Cable supply shaft; 57. Limit retaining ring; 6. Wire pressing assembly; 61. Mounting plate; 62. Elastic element; 63. Guide rod; 64. Wire pressing wheel; 7. Guide assembly; 71. First guide ring; 72. Second guide ring; 73. Guide sleeve; 74. Mounting bracket; 8. Parallel plate. Detailed Implementation
[0015] The embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention. Rather, the embodiments of the present invention include all variations, modifications, and equivalents falling within the spirit and scope of the appended claims.
[0016] The multi-strand wire paralleling device of this utility model embodiment will be described below with reference to the accompanying drawings.
[0017] like Figures 1-5 As shown, a multi-strand wire core paralleling device according to an embodiment of the present invention includes a base 1, a support 2, a take-up roller 3, a drive assembly 4, a guide assembly 7, and a paralleling mechanism, wherein the support 2 and the take-up roller 3 are symmetrically arranged on the base 1.
[0018] It should be noted that the support base 2 and the base 1 are fastened together by bolts to ensure structural stability. At the same time, the take-up roller 3 is rotatably mounted on the base 1 through the support frame. The take-up motor is installed on the support frame, and the output shaft of the take-up motor is connected to the roller shaft of the take-up roller 3.
[0019] Specifically, when the winding motor starts, the winding roller 3 rotates around its own axis, thereby realizing the automatic winding operation of the paralleled cable.
[0020] The guide assembly 7 is mounted on the base 1 and is located between the support 2 and the take-up roller 3.
[0021] It should be noted that the guide component 7 is used to guide the wire core, ensuring that the wire core maintains a stable transmission path during the paralleling process and avoiding deviation or entanglement.
[0022] The paralleling mechanism is mounted on the drive assembly 4, which is mounted on the support base 2 and drives the paralleling mechanism to rotate synchronously. The paralleling mechanism includes a paralleling disc 8, multiple sets of wire supply assemblies 5, and multiple sets of wire pressing assemblies 6. The wire pressing assemblies 6 are mounted on the wire supply assemblies 5. The multiple sets of wire supply assemblies 5 are arranged in a ring along the axis of the paralleling disc 8 and are detachably installed inside the paralleling disc 8.
[0023] It should be noted that the parallel cable tray 8 is provided with multiple mounting slots arranged in a ring, and multiple sets of cable supply components 5 are installed in the mounting slots by magnetic attraction.
[0024] Understandably, by using multiple sets of wire supply components 5, the paralleling mechanism can flexibly adapt to the paralleling requirements of different numbers of wire cores. By increasing or decreasing the number of wire supply components 5, it can achieve synchronous paralleling processing of 5, 6 or even more wire cores, thus improving the versatility of the device.
[0025] Moreover, each set of power supply components 5 is independently and detachably installed in the parallel panel 8, which facilitates its assembly and maintenance.
[0026] In addition, the wire clamping assembly 6 is used to clamp the wire core during the wire bonding process to prevent the wire core from loosening and to ensure the quality of wire bonding.
[0027] In one embodiment of this utility model, such as Figure 2 As shown, the drive assembly 4 includes a drive motor 41 and a drive shaft 42, wherein the drive shaft 42 is mounted on the motor shaft of the drive motor 41 via a coupling.
[0028] It should be noted that the drive motor 41 is mounted on the support base 2, and the drive shaft 42 is rotatably connected to the support base 2 through a bearing, with its end away from the support base 2 being fixedly connected to the parallel plate 8.
[0029] Specifically, when the drive motor 41 starts, it drives the drive shaft 42 to rotate, and the drive shaft 42 drives the paralleling disc 8 to rotate synchronously, thereby realizing the paralleling operation of the wire cores.
[0030] In one embodiment of this utility model, such as Figure 4As shown, the wire supply assembly 5 includes a connecting seat 51, a magnetic ring 52, a limiting seat 53, a support plate 54, a damping shaft 55, a wire supply shaft 56, and a limiting retaining ring 57. The limiting seat 53 is disposed on the connecting seat 51, and the magnetic ring 52 is sleeved on the connecting seat 51 and fixedly connected to the limiting seat 53.
[0031] It should be noted that the connector 51 has a through hole inside, so that the wire core can pass through the through hole when supplying wire; the connector 51 is inserted into the mounting slot of the parallel plate 8, and is magnetically attracted to the parallel plate 8 by the magnetic ring 52. The magnetic attraction makes it easy to quickly install and remove the wire supply assembly 5.
[0032] The support plate 54 is mounted on the limiting seat 53, and the wire supply shaft 56 is rotatably mounted on the support plate 54 via the damping shaft 55. The wire supply shaft 56 and the connecting seat 51 are perpendicular to each other, and the limiting retaining ring 57 is threaded onto the wire supply shaft 56.
[0033] It should be noted that the support plate 54 is fixedly installed on the limiting seat 53 to ensure the stability of the wire supply shaft 56. The wire supply shaft 56 is used to install the reel with the wire core wound on it. The limiting ring 57 can limit the wire core reel installed on the wire supply shaft 56 to prevent the wire core reel from falling off the wire supply shaft 56 during the wire supply process.
[0034] During the unwinding process of the wire core reel, the damping shaft 55 provides constant resistance to the rotation of the wire core spool 56, thereby providing stable unwinding tension for the wire core and preventing the wire core from becoming loose due to excessive unwinding caused by inertia.
[0035] In one embodiment of this utility model, such as Figure 4 As shown, the wire pressing assembly 6 includes a mounting plate 61, an elastic element 62, four guide rods 63 and a wire pressing wheel 64. One end of each of the four guide rods 63 is symmetrically arranged on the wire pressing wheel 64, and the other end of each guide rod 63 passes through the mounting plate 61 and is slidably connected to the mounting plate 61. The elastic element 62 is sleeved on the outside of the guide rods 63.
[0036] It should be noted that the elastic element 62 is a spring, and a limiting plate is provided at the end of the guide rod 63 away from the pressure wheel 64. The two ends of the elastic element 62 abut against the limiting plate and the mounting plate 61 respectively. The mounting plate 61 is fixedly installed on the connecting seat 51, thereby ensuring the stability of the pressure assembly 6.
[0037] The guide rod 63 is used to guide the movement direction of the pressing wheel 64, ensuring that the pressing wheel 64 is always perpendicular to the axis of the wire-coating disc 8, thereby improving the pressing effect.
[0038] Understandably, when the wire core is drawn out from the wire core reel on the wire supply spool 56, passes through the through hole of the connecting seat 51 and passes through the pressure roller 64, the pressure roller 64 moves away from the axis of the paralleling disc 8 under the action of the elastic element 62, tightening the wire core, thereby preventing the wire core from loosening during the paralleling process and ensuring the quality of the paralleling of the wire core.
[0039] In one embodiment of this utility model, such as Figure 1-5 As shown, the guide assembly 7 includes a first guide ring 71, a second guide ring 72, a guide sleeve 73, and a mounting bracket 74. The first guide ring 71, the second guide ring 72, and the guide sleeve 73 are connected in sequence, and the guide sleeve 73 is disposed on the mounting bracket 74.
[0040] It should be noted that the inner diameters of the first guide ring 71, the second guide ring 72, and the guide sleeve 73 can be adapted to the specifications of the wire core to ensure that the wire core maintains a stable path during transmission.
[0041] Understandably, the guide component 7 can provide a stable and accurate transmission channel for the wire core, ensuring the smooth progress of the paralleling process.
[0042] In actual operation, the wire core is first drawn out from the wire core reel on the wire core shaft 56 of the wire supply assembly 5, and passes through the through hole of the connecting seat 51 and the pressure roller 64 in sequence. At this time, the pressure roller 64 exerts a certain pressure on the wire core under the action of the elastic element 62 to ensure that the wire core remains taut during transmission and prevents slack. Subsequently, the wire core enters the guide assembly 7 and passes through the first guide ring 71, the second guide ring 72 and the guide sleeve 73 in sequence to ensure the stability of the wire core transmission path and prevent the wire core from deviating or tangling during transmission. At the same time, the drive assembly 4 drives the paralleling disc 8 to rotate, and the paralleling disc 8 drives multiple sets of wire supply assemblies 5, so that the wire cores drawn out from each wire supply assembly 5 gradually approach each other and entangle with each other, realizing the paralleling operation of multiple wire cores. Finally, the paralleled cable is wound up by the take-up roller 3.
[0043] In summary, the multi-strand wire paralleling device of this utility model, by using magnetic installation to mount the wire supply components on the paralleling reel, allows for rapid adjustment of the number of wire supply components according to actual needs, thereby adapting to the paralleling of wire cores with different numbers of strands. This effectively solves the problem that traditional paralleling devices are only suitable for wire cores with a fixed number of strands, significantly improving the versatility and practicality of the device. In addition, through the cooperation of the elastic element and the guide rod, the position of the pressure roller can be automatically adjusted to ensure that the wire core remains taut during the paralleling process, effectively preventing the problem of wire core loosening. The guide component ensures the stability of the wire core during transmission, avoiding deviation or entanglement, thereby improving the paralleling quality.
[0044] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0045] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0046] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. A multi-strand wire paralleling device, characterized in that, It includes a base, support, take-up roller, drive assembly, guide assembly, and winding mechanism, among which, The support base and the winding roller are symmetrically arranged on the base; The guide assembly is disposed on the base and is located between the support and the take-up roller; The paralleling mechanism is disposed on the drive assembly; The drive component is mounted on the support base and drives the paralleling mechanism to rotate synchronously; The paralleling mechanism includes a paralleling reel, multiple sets of wire supply components, and multiple sets of wire pressing components, wherein... The wire pressing assembly is disposed on the wire supply assembly; Multiple sets of the aforementioned cable supply assemblies are arranged in a ring along the axis of the parallel cable reel and are detachably installed inside the parallel cable reel.
2. The multi-strand wire paralleling device according to claim 1, characterized in that, The drive assembly includes a drive motor and a drive shaft, wherein... The drive shaft is mounted on the motor shaft of the drive motor via a coupling.
3. The multi-strand wire paralleling device according to claim 1, characterized in that, The cable supply assembly includes a connector, a magnetic ring, a limiting seat, a support plate, a damping shaft, a cable supply shaft, and a limiting retaining ring, wherein... The limiting seat is disposed on the connecting seat; The magnetic ring is sleeved on the connecting seat and is fixedly connected to the limiting seat; The support plate is disposed on the limiting seat; The wire supply shaft is rotatably mounted on the support plate via the damping shaft, and the wire supply shaft is perpendicular to the connecting seat. The limiting stop ring is threaded onto the wire supply shaft.
4. The multi-strand wire paralleling device according to claim 1, characterized in that, The wire pressing assembly includes a mounting plate, an elastic element, four guide rods, and wire pressing wheels, wherein... One end of each of the four guide rods is symmetrically disposed on the pressure roller; The other end of the guide rod passes through the mounting plate and is slidably connected to the mounting plate; The elastic element is sleeved on the outside of the guide rod.
5. The multi-strand wire paralleling device according to claim 1, characterized in that, The guiding assembly includes a first guide ring, a second guide ring, a guide sleeve, and a mounting bracket, wherein, The first guide ring, the second guide ring, and the guide sleeve are connected in sequence; The guide sleeve is mounted on the mounting bracket.