Cable production wire bundling machine suitable for copper wires of different sizes

CN224862073UActive Publication Date: 2026-10-16ZHISHENG CABLE CO LTD
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Patent Information

Application Number
CN202522377649.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-10
Publication Date
2026-10-16
Estimated Expiration
2035-11-10

AI Technical Summary

Technical Problem

[0003]目前的束丝机在生产不同规格的线缆时,会使用到不同规格的铜丝进行束线,而多股铜丝需要共同经过一个导线盘,在导线盘配合下,可以通过束丝机对铜丝进行绞线,在导线盘对铜丝进行引导时,导线盘会和铜丝发生摩擦,进而导致导线盘的引线孔发生形变,有可能会对铜线产生机械刮伤,影响到铜线的正常使用,若引线孔发生形变,工作人员会对导线盘进行整体更换,进而造成资源的浪费

Benefits of technology

本实用新型导线盘在日常使用时,借助滚珠的特定形状,能够对不同尺寸的铜丝起到导向作用,滚珠表面设有颜色涂层,一旦其表面出现磨损,涂层会随之变化,以此提醒工作人员及时留意,同时,连接机构的设计方便工作人员单独更换受损的滚珠,无需更换整个导线盘,大幅提升了装置的实用价值,减少了不必要的成本与资源浪费。

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Abstract

The utility model relates to the technical field of bunching machine, and disclose a kind of cable production with bunching machine of different size copper wire, including the wire reel of being arranged on the surface of bunching machine and the ball that is arranged on the surface of wire reel, the surface of ball is provided with different color wear-resistant coating, the surface of ball is arc setting, different size copper wire can be guided, the surface of wire reel is opened with middle hole, the surface of wire reel is opened with several adjusting grooves;The utility model wire reel in daily use, with the specific shape of ball, different size copper wire can be guided, ball surface is equipped with color coating, once its surface appears abrasion, coating will change along with it, to remind staff timely attention, at the same time, the design of connecting mechanism facilitates staff to replace damaged ball alone, without replacing entire wire reel, greatly improve the practical value of device, reduce unnecessary cost and resource waste.
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Description

Technical Field

[0001] This utility model relates to the field of wire bundling machine technology, specifically a wire bundling machine for cable production suitable for copper wires of different sizes. Background Technology

[0002] A wire bundling machine is a common cable manufacturing equipment. It is widely used in the cable production process. It can twist multiple single wires together to form a stranded conductor, thereby enabling different voltage applications, making it safer, and increasing its service life. In actual cable production, it is often necessary to use copper wires of different sizes according to customer or market requirements.

[0003] Current wire bundling machines use copper wires of different specifications to bundle cables of different specifications. Multiple strands of copper wire need to pass through a wire reel together. With the help of the wire reel, the wire bundling machine can twist the copper wires. When the wire reel guides the copper wires, friction occurs between the wire reel and the copper wires, which can cause deformation of the lead hole of the wire reel. This may cause mechanical scratches on the copper wires, affecting their normal use. If the lead hole is deformed, the wire reel will need to be replaced entirely, resulting in a waste of resources. Utility Model Content

[0004] The purpose of this invention is to provide a wire bundling machine for cable production that is suitable for copper wires of different sizes, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a wire bundling machine for cable production suitable for copper wires of different sizes, comprising a wire reel disposed on the surface of the wire bundling machine and balls disposed on the surface of the wire reel. The surface of the balls is coated with wear-resistant coatings of different colors, and the surface of the balls is arc-shaped to guide copper wires of different sizes. The surface of the wire reel has a central hole, and the surface of the wire reel has several adjusting grooves. Placement grooves are formed on both sides of the surface of the adjusting grooves, and connection holes are formed on the surface of the placement grooves. The machine also includes: A connection mechanism is provided on the surface of the connection hole to enable the connection between the lead wire disc and the ball bearing.

[0006] Preferably, the connecting mechanism includes fixed blocks that rotate on the surfaces of the two placement slots, the ball bearings that rotate on the surfaces of the two fixed blocks, a sliding rod fixed to one end of the fixed block, a connecting rod slidably disposed on the surface of the sliding rod, a spring fixed to one side of the surface of the fixed block, the other end of the spring fixed to the surface of the connecting rod, and a lever fixed to the surface of the connecting rod.

[0007] Preferably, a groove is formed on one side of the surface of the fixing block, and the lever slides on the surface of the groove.

[0008] Preferably, the outer diameter of the connecting rod is equal to the inner diameter of the connecting hole.

[0009] Preferably, one end of the connecting rod is provided with a recycling head, and one side of the surface of the placement groove is provided with a fitting angle.

[0010] Preferably, a plurality of the connecting mechanisms are arranged in a ring on the surface of the wire disc, and the number is the same as that of the adjustment groove.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: In daily use, this utility model wire reel can guide copper wires of different sizes by utilizing the specific shape of the balls. The surface of the balls has a colored coating, which changes when the surface is worn, thus reminding the staff to pay attention. At the same time, the design of the connecting mechanism allows the staff to replace damaged balls individually without replacing the entire wire reel, which greatly improves the practical value of the device and reduces unnecessary costs and resource waste. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a partial three-dimensional structural diagram of the present invention; Figure 3 This is a partial three-dimensional structural diagram of the present invention; Figure 4 This is a partial three-dimensional structural diagram of the present invention; Figure 5 This utility model Figure 3 A magnified schematic diagram of the local three-dimensional structure at point A.

[0013] In the diagram: 1. Guide wire reel; 2. Center hole; 3. Adjustment groove; 4. Placement groove; 5. Connection hole; 6. Connection mechanism; 61. Connecting rod; 62. Slide rod; 63. Spring; 64. Fixing block; 65. Toggle lever; 7. Ball bearing; 8. Retraction head; 9. Fitting angle. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see Figure 1-5As shown, a wire bundling machine for cable production suitable for copper wires of different sizes includes a wire spool 1 disposed on the surface of the wire bundling machine and ball bearings 7 disposed on the surface of the wire spool 1. The surface of the ball bearings 7 is coated with wear-resistant coatings of different colors. The surface of the ball bearings 7 is arc-shaped to guide copper wires of different sizes. A central hole 2 is opened on the surface of the wire spool 1. Several adjustment grooves 3 are opened on the surface of the wire spool 1. Placement grooves 4 are opened on both sides of the surface of the adjustment grooves 3. Connection holes 5 are opened on the surface of the placement grooves 4.

[0016] A connecting mechanism 6 is provided on the surface of the connecting hole 5 to connect the wire disc 1 and the ball 7.

[0017] The connecting mechanism 6 includes fixed blocks 64 that rotate on the surfaces of the two placement slots 4, and ball bearings 7 that rotate on the surfaces of the fixed blocks 64. A slide rod 62 is fixed to one end of each fixed block 64, and a connecting rod 61 is slidably mounted on the surface of the slide rod 62. A spring 63 is fixed to one side of the surface of the fixed block 64, and the other end of the spring 63 is fixed to the surface of the connecting rod 61. A lever 65 is fixed to the surface of the connecting rod 61. Under the action of the connecting hole 5, the ball bearings 7 can be made to conform to the surface of the placement slots 4. Furthermore, under the action of the spring 63 and the slide rod 62, the connecting rod 61 can be inserted into the connecting hole 5, thereby restricting the surface of the ball bearings 7. A groove is provided on one side of the surface of the fixing block 64. The lever 65 slides on the surface of the groove, making it easy for the operator to use tools to move the lever 65, thereby driving the connecting rod 61 to disengage from the connecting hole 5. The outer diameter of the connecting rod 61 is equal to the inner diameter of the connecting hole 5, which improves the ability of the connecting rod 61 and the connecting hole 5 to fit together and improves the stability of the connecting mechanism 6 and the ball 7 when rotating. A retraction head 8 is provided at one end of the connecting rod 61, and a fitting angle 9 is provided on one side of the surface of the placement groove 4. When the connecting rod 61 fits against the surface of the placement groove 4, the connecting rod 61 can slide into the fixing block 64 under the mutual contact of the retraction head 8 and the fitting angle 9.

[0018] Several connecting mechanisms 6 are arranged in a ring on the surface of the wire tray 1, and the number is the same as that of the adjustment groove 3. In this embodiment, the stability of the connecting mechanisms 6 in use with the wire tray 1 is improved, and the practicality of the device is enhanced.

[0019] Working principle: In use, the operator can install the wire reel 1 in the working area of ​​the wire bundler, and then pull the copper wire to the surface of the ball bearing 7 through the wire feeder. Then, under the action of the wire bundler's twisting action, the copper wire is bundled. During the twisting process, if... Figure 4 As shown, the shape of the ball bearing 7 allows for the transport of copper wires of different sizes.

[0020] During the wire bundling process, the rolling connection between the ball 7 and the connecting mechanism 6 reduces the friction between the copper wire and the ball 7. However, if the ball 7 deforms due to the friction between the copper wire and the ball 7 during long-term use, the color coating on the surface of the ball 7 can be worn away first, and the difference in color can serve as a reminder to the staff of the wear.

[0021] When a ball bearing 7 becomes worn and deformed, affecting the feeding of copper wire, the operator can use a tool to move the lever 65 on the surface of the connecting rod 61 at that point. Under the action of the levers 65 on both sides, the connecting rods 61 on both sides will disengage from the connecting hole 5, making it easier for the operator to remove the ball bearing 7 through the connecting mechanism 6, thereby achieving the purpose of replacing the ball bearing 7 and improving the practicality of the device.

[0022] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A wire bundling machine for cable production suitable for copper wires of different sizes, comprising a wire reel (1) disposed on the surface of the wire bundling machine and ball bearings (7) disposed on the surface of the wire reel (1), characterized in that: The surface of the ball (7) is coated with wear-resistant coatings of different colors. The surface of the ball (7) is arc-shaped, which can guide copper wires of different sizes. The surface of the wire guide plate (1) is provided with a central hole (2). The surface of the wire guide plate (1) is provided with several adjustment grooves (3). The two sides of the surface of the adjustment grooves (3) are provided with placement grooves (4). The surface of the placement grooves (4) is provided with connecting holes (5). It also includes: A connecting mechanism (6) is provided on the surface of the connecting hole (5) to connect the wire disc (1) and the ball (7).

2. The cable bundling machine for producing copper wires of different sizes according to claim 1, characterized in that: The connecting mechanism (6) includes a fixed block (64) that rotates on the surface of the two side placement slots (4), a ball (7) that rotates on the surface of the two side fixed blocks (64), a slide rod (62) that is fixed at one end of the fixed block (64), a connecting rod (61) that is slidably disposed on the surface of the slide rod (62), a spring (63) that is fixed on one side of the surface of the fixed block (64), the other end of the spring (63) that is fixed to the surface of the connecting rod (61), and a lever (65) that is fixed to the surface of the connecting rod (61).

3. A wire bundling machine for cable production applicable to copper wires of different sizes, as described in claim 2, characterized in that: A groove is provided on one side of the surface of the fixing block (64), and the lever (65) slides on the surface of the groove.

4. A wire bundling machine for cable production applicable to copper wires of different sizes, as described in claim 2, characterized in that: The outer diameter of the connecting rod (61) is equal to the inner diameter of the connecting hole (5).

5. A wire bundling machine for cable production applicable to copper wires of different sizes, as described in claim 2, characterized in that: One end of the connecting rod (61) is provided with a recycling head (8), and one side of the surface of the placement groove (4) is provided with a fitting angle (9).

6. A wire bundling machine for cable production applicable to copper wires of different sizes, as described in claim 1, characterized in that: Several of the connecting mechanisms (6) are arranged in a ring on the surface of the wire disc (1), and the number is the same as that of the adjustment groove (3).