A magnet forming device

Abstract

The utility model belongs to magnet manufacturing technical field relates to a magnet forming device, including processing platform, the top of one side of processing platform convexity is fixedly connected with connecting plate, the top of connecting plate is installed with first hydraulic cylinder, one end of first hydraulic cylinder is connected with press plate, the middle part of processing platform is hollow, the middle part of processing platform bottom is fixedly connected with U-shaped plate, the middle part of U-shaped plate is installed with second hydraulic cylinder, one end of second hydraulic cylinder is connected with ejection plate, the middle part of processing platform is provided with the smoothing subassembly. The utility model discloses through the setting of smoothing subassembly, can fill the magnetic material powder of mould inside before pressing to form to smoothing to it, to ensure that powder evenly fills in mould inside, improves the balanced nature of each part stress when pressing, to promote the homogeneity and size accuracy of magnet density, enhances the magnetic property stability and surface quality of magnet, improves product pass rate.

Description

Technical Field

[0001] This utility model belongs to the field of magnet manufacturing technology and relates to a magnet forming device. Background Technology

[0002] A magnet forming device is a specialized piece of equipment used to process magnetic material powder into magnets of specific shapes and sizes. It mainly uses a specific forming process to form a blank with a certain density and strength from the magnetic material powder in a mold, providing a qualified semi-finished product for subsequent sintering and other processing steps.

[0003] However, when placing magnetic material powder into the mold, uneven powder distribution and uneven surface can easily occur due to external factors such as inconsistent manual feeding techniques and poor powder flowability. This leads to uneven stress on different parts of the powder during the pressing process, resulting in inconsistent magnet density after molding, which affects the magnetic properties of the magnet. Therefore, a magnet forming device is proposed to address the above problems. Utility Model Content

[0004] The technical problem to be solved by this utility model is that when magnetic material powder is placed in a mold, uneven distribution and uneven surface of the powder in the mold are easily caused by external factors such as inconsistent manual feeding methods and poor powder flowability. This leads to uneven stress on different parts of the powder during the pressing and molding process, resulting in inconsistent density of the magnet after molding, which affects the magnetic properties of the magnet.

[0005] The present invention discloses a magnet forming device, comprising a processing platform, a connecting plate fixedly connected to the top of the protruding side of the processing platform, a first hydraulic cylinder mounted on the top of the connecting plate, a pressing plate connected to one end of the first hydraulic cylinder, a hollow center of the processing platform, a U-shaped plate fixedly connected to the center of the bottom surface of the processing platform, a second hydraulic cylinder mounted in the center of the U-shaped plate, an ejector plate connected to one end of the second hydraulic cylinder, and the four sides of the ejector plate matching the four sides of the hollow center of the processing platform, and a smoothing component provided in the center of the processing platform.

[0006] The smoothing assembly includes a mold, a pallet, a hollow connecting box, a rectangular groove, and a servo motor. The bottom of the mold is fixed to the hollow part in the middle of the processing platform. The bottom of the pallet is fixed to a corner of the top surface of the processing platform. The bottom of the hollow connecting box is fixed to the top of the mold. The rectangular groove is opened on the side of the hollow connecting box away from the pallet. The servo motor is installed on the top of the pallet.

[0007] The smoothing assembly also includes a first lead screw, a threaded sleeve, a connecting rod, and a rectangular smoothing plate. One end of the first lead screw is connected to the output end of the servo motor. One end of the connecting rod is fixed to the top of the threaded sleeve. The middle of the top surface of the rectangular smoothing plate is fixed to the other end of the connecting rod. Both ends of the rectangular smoothing plate are respectively fitted to the inner walls of the two sides of the hollow connecting box, and the four sides of the rectangular smoothing plate match the four sides of the rectangular groove. A storage mechanism is provided at one end of the first lead screw.

[0008] The storage mechanism includes a worm gear, a first support plate, an L-shaped support plate, and a second support plate. One end of the worm gear is connected to the end of the first lead screw away from the servo motor. The bottom of the first support plate is fixed to a corner of the top surface of the processing platform away from the support plate. The end of the worm gear away from the first lead screw is rotatably connected to the top of the first support plate. The bottom end of the L-shaped support plate is fixed to the side of the processing platform. The bottom of the second support plate is fixed to the top surface of the processing platform away from the L-shaped support plate.

[0009] The storage mechanism also includes a second lead screw, a worm gear, and a collection box. The two ends of the second lead screw are rotatably connected to the middle of the second support plate and the L-shaped support plate, respectively. The worm gear is fixed to one end of the second lead screw near the second support plate, and the worm gear and the worm mesh with each other. One side of the collection box is fixed to the side of the processing platform near the L-shaped support plate.

[0010] The storage mechanism also includes a threaded slider and a scraper. The middle part of the threaded slider is threadedly connected to the middle part of the second lead screw. One end of the scraper is fixed to the middle part of the threaded slider, and the bottom surface of the scraper is in contact with the top surface of the processing platform.

[0011] Compared with the prior art, the beneficial effects of this utility model are: by setting the smoothing component, the magnetic material powder filled inside the mold can be smoothed before pressing, thereby ensuring that the powder is evenly filled inside the mold, improving the balance of force on each part during pressing, thereby improving the uniformity of magnet density and dimensional accuracy, enhancing the magnetic stability and surface quality of the magnet, and improving the product qualification rate.

[0012] By setting up a collection mechanism, the powder scattered on the top surface of the processing platform can be cleaned and collected in a unified manner, thereby improving the cleanliness of the processing platform surface and reducing the workload of operators, thus improving work efficiency. Attached Figure Description

[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0015] Figure 2 This is a schematic diagram of the top structure of the processing platform of this utility model.

[0016] Figure 3 This is a schematic diagram of the bottom structure of the processing platform of this utility model.

[0017] Figure 4 This is a cross-sectional structural diagram of the ejector plate of this utility model.

[0018] Figure 5 This is a structural schematic diagram of the storage mechanism of this utility model.

[0019] In the diagram: 1. Machining platform; 11. Connecting plate; 12. First hydraulic cylinder; 13. Pressing plate; 14. U-shaped plate; 15. Second hydraulic cylinder; 16. Ejector plate; 2. Mold; 21. Support plate; 22. Hollow connecting box; 23. Rectangular groove; 24. Servo motor; 3. First lead screw; 31. Threaded sleeve; 32. Connecting rod; 33. Rectangular smoothing plate; 4. Worm gear; 41. First support plate; 42. L-shaped support plate; 43. Second support plate; 5. Second lead screw; 51. Worm gear; 52. Collection box; 6. Threaded slider; 61. Scraper. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0021] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0022] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0023] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0024] Example 1

[0025] like Figures 1-5As shown, a magnet forming device includes a processing platform 1. A connecting plate 11 is fixedly connected to the top of the protruding side of the processing platform 1. A first hydraulic cylinder 12 is installed on the top of the connecting plate 11. One end of the first hydraulic cylinder 12 is connected to a pressing plate 13. The middle part of the processing platform 1 is hollow. A U-shaped plate 14 is fixedly connected to the middle of the bottom surface of the processing platform 1. A second hydraulic cylinder 15 is installed in the middle of the U-shaped plate 14. One end of the second hydraulic cylinder 15 is connected to an ejector plate 16. The four sides of the ejector plate 16 match the four sides of the hollow part in the middle of the processing platform 1. A smoothing component is provided in the middle of the processing platform 1.

[0026] The smoothing assembly includes a mold 2, a pallet 21, a hollow connecting box 22, a rectangular groove 23, and a servo motor 24. The bottom of the mold 2 is fixed to the hollow part in the middle of the processing platform 1. The bottom of the pallet 21 is fixed to one corner of the top surface of the processing platform 1. The bottom of the hollow connecting box 22 is fixed to the top of the mold 2. The rectangular groove 23 is opened on the side of the hollow connecting box 22 away from the pallet 21. The servo motor 24 is installed on the top of the pallet 21.

[0027] The smoothing assembly also includes a first lead screw 3, a threaded sleeve 31, a connecting rod 32, and a rectangular smoothing plate 33. One end of the first lead screw 3 is connected to the output end of the servo motor 24. One end of the connecting rod 32 is fixed to the top of the threaded sleeve 31. The middle of the top surface of the rectangular smoothing plate 33 is fixed to the other end of the connecting rod 32. Both ends of the rectangular smoothing plate 33 are respectively attached to the inner walls of the two sides of the hollow connecting box 22, and the four sides of the rectangular smoothing plate 33 match the four sides of the rectangular groove 23. A storage mechanism is provided at one end of the first lead screw 3.

[0028] During operation, magnetic material powder is first placed inside mold 2, and then the smoothing component is driven to smooth the powder inside mold 2. Then, the first hydraulic cylinder 12 is activated, thereby driving the pressing plate 13 to press downward, thus pressing the material inside mold 2 into shape. After shaping, the pressing plate 13 can be raised with the help of the first hydraulic cylinder 12, and then the second hydraulic cylinder 15 is activated, thereby driving the ejector plate 16 to move upward, thus ejecting the shaped magnet from inside mold 2.

[0029] When the smoothing component is running, the servo motor 24 can be activated first to drive the first lead screw 3 to rotate. When the first lead screw 3 rotates, it will drive the threaded sleeve 31, the connecting rod 32, and the rectangular smoothing plate 33 to move synchronously. As the rectangular smoothing plate 33 moves, its two ends are in contact with the inner walls of the hollow connecting box 22, so the movement trajectory of the rectangular smoothing plate 33 can be restricted, thereby causing the rectangular smoothing plate 33, the connecting rod 32, and the first lead screw 3 to slide linearly towards the rectangular groove 23. During the sliding process of the rectangular smoothing plate 33, the uneven magnetic material powder inside the mold 2 can be smoothed until the rectangular smoothing plate 33 moves to the rectangular groove 23 and is in contact with the rectangular groove. When the rectangular flat plate 33 and the rectangular groove 23 are aligned, the operation of the servo motor 24 can be stopped. At the same time, as the rectangular flat plate 33 moves towards the rectangular groove 23, it will push the powder on the protruding part from the rectangular groove 23 to the top surface of the processing platform 1. After the rectangular flat plate 33 and the rectangular groove 23 are aligned, the first hydraulic cylinder 12 can be driven to press the powder inside the mold 2. After pressing and forming, the servo motor 24 can be driven to drive the first lead screw 3 to reverse, so that the rectangular flat plate 33 is disengaged from the rectangular groove 23 and reset. After the rectangular flat plate 33 is reset, the formed magnet can be ejected with the help of the ejector plate 16. Then, the interior of the mold 2 can be filled with magnetic material powder again to carry out the second batch of magnet forming work.

[0030] This step, through the setting of the smoothing component, can smooth the magnetic material powder filling the inside of mold 2 before pressing, thereby ensuring that the powder is evenly filled inside mold 2, improving the balance of force on each part during pressing, thereby improving the uniformity of magnet density and dimensional accuracy, enhancing the magnetic stability and surface quality of the magnet, and improving the product qualification rate.

[0031] Example 2

[0032] like Figure 1 , Figure 2 and Figure 5 As shown, the storage mechanism includes a worm gear 4, a first support plate 41, an L-shaped support plate 42, and a second support plate 43. One end of the worm gear 4 is connected to the end of the first lead screw 3 away from the servo motor 24. The bottom of the first support plate 41 is fixed to a corner of the top surface of the processing platform 1 away from the support plate 21. The end of the worm gear 4 away from the first lead screw 3 is rotatably connected to the top of the first support plate 41. The bottom end of the L-shaped support plate 42 is fixed to the side of the processing platform 1. The bottom of the second support plate 43 is fixed to the top surface of the processing platform 1 away from the L-shaped support plate 42.

[0033] The storage mechanism also includes a second lead screw 5, a worm gear 51, and a collection box 52. The two ends of the second lead screw 5 are rotatably connected to the middle of the second support plate 43 and the L-shaped support plate 42, respectively. The worm gear 51 is fixed to one end of the second lead screw 5 near the second support plate 43, and the worm gear 51 meshes with the worm 4. One side of the collection box 52 is fixed to the side of the processing platform 1 near the L-shaped support plate 42.

[0034] The storage mechanism also includes a threaded slider 6 and a scraper 61. The middle part of the threaded slider 6 is threadedly connected to the middle part of the second lead screw 5. One end of the scraper 61 is fixed to the middle part of the threaded slider 6, and the bottom surface of the scraper 61 is in contact with the top surface of the processing platform 1.

[0035] During operation, when the first lead screw 3 rotates, it drives one end of the worm gear 4 to rotate in the middle of the first support plate 41. The rotation of the first support plate 41 drives the worm wheel 51 to drive the second lead screw 5 to rotate. When the second lead screw 5 rotates, its two ends rotate in the middle of the L-shaped support plate 42 and the second support plate 43, respectively. During the rotation of the second lead screw 5, it also drives the threaded slider 6 and the scraper 61 to move synchronously. At this time, because the bottom of the scraper 61 is in contact with the top surface of the processing platform 1, the movement trajectory of the scraper 61 and the threaded slider 6 can be restricted, so that the scraper 61 and the threaded slider 6 move in a straight line. During the movement, the scraper 61 can clean up the excess powder pushed out by the rectangular flat plate 33, so that the powder is cleaned into the collection box 52.

[0036] This step, through the setting of the collection mechanism, can clean and collect the powder scattered on the top surface of the processing platform 1, thereby improving the cleanliness of the surface of the processing platform 1, and can also reduce the workload of operators, thereby improving work efficiency.

[0037] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the present utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the present utility model, thereby enabling those skilled in the art to better understand and utilize it. The present utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A magnet forming apparatus, comprising a processing platform (1), characterized in that: A connecting plate (11) is fixedly connected to the top of the protruding side of the processing platform (1). A first hydraulic cylinder (12) is installed on the top of the connecting plate (11). A pressing plate (13) is connected to one end of the first hydraulic cylinder (12). The middle part of the processing platform (1) is hollow. A U-shaped plate (14) is fixedly connected to the middle of the bottom surface of the processing platform (1). A second hydraulic cylinder (15) is installed in the middle of the U-shaped plate (14). A push plate (16) is connected to one end of the second hydraulic cylinder (15). The four sides of the push plate (16) match the four sides of the hollow part in the middle of the processing platform (1). A smoothing component is provided in the middle of the processing platform (1).

2. The magnet forming device according to claim 1, characterized in that: The smoothing assembly includes a mold (2), a tray (21), a hollow connecting box (22), a rectangular groove (23), and a servo motor (24). The bottom of the mold (2) is fixed to the hollow part in the middle of the processing platform (1). The bottom of the tray (21) is fixed to a corner of the top surface of the processing platform (1). The bottom of the hollow connecting box (22) is fixed to the top of the mold (2). The rectangular groove (23) is opened on the side of the hollow connecting box (22) away from the tray (21). The servo motor (24) is installed on the top of the tray (21).

3. The magnet forming apparatus according to claim 2, characterized in that: The smoothing assembly also includes a first lead screw (3), a threaded sleeve (31), a connecting rod (32), and a rectangular smoothing plate (33). One end of the first lead screw (3) is connected to the output end of the servo motor (24). One end of the connecting rod (32) is fixed to the top of the threaded sleeve (31). The top surface of the rectangular smoothing plate (33) is fixed to the other end of the connecting rod (32). Both ends of the rectangular smoothing plate (33) are respectively attached to the inner walls of the two sides of the hollow connecting box (22), and the four sides of the rectangular smoothing plate (33) match the four sides of the rectangular groove (23). A storage mechanism is provided at one end of the first lead screw (3).

4. The magnet forming apparatus according to claim 3, characterized in that: The storage mechanism includes a worm gear (4), a first support plate (41), an L-shaped support plate (42), and a second support plate (43). One end of the worm gear (4) is connected to the end of the first lead screw (3) away from the servo motor (24). The bottom of the first support plate (41) is fixed to a corner of the top surface of the processing platform (1) away from the support plate (21). The end of the worm gear (4) away from the first lead screw (3) is rotatably connected to the top of the first support plate (41). The bottom end of the L-shaped support plate (42) is fixed to the side of the processing platform (1). The bottom of the second support plate (43) is fixed to the top surface of the processing platform (1) away from the L-shaped support plate (42).

5. The magnet forming apparatus according to claim 4, characterized in that: The storage mechanism also includes a second lead screw (5), a worm gear (51), and a collection box (52). The two ends of the second lead screw (5) are rotatably connected to the middle of the second support plate (43) and the L-shaped support plate (42), respectively. The worm gear (51) is fixed to one end of the second lead screw (5) near the second support plate (43), and the worm gear (51) meshes with the worm (4). One side of the collection box (52) is fixed to the side of the processing platform (1) near the L-shaped support plate (42).

6. The magnet forming apparatus according to claim 5, characterized in that: The storage mechanism also includes a threaded slider (6) and a scraper (61). The middle part of the threaded slider (6) is threadedly connected to the middle part of the second lead screw (5). One end of the scraper (61) is fixed to the middle part of the threaded slider (6), and the bottom surface of the scraper (61) is in contact with the top surface of the processing platform (1).

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