A flying lead wire winding fixing clamp

CN224862131UActive Publication Date: 2026-10-16RUILI SHANGBAO ELECTRONIC COMPONENTS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202522360832.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-06
Publication Date
2026-10-16
Estimated Expiration
2035-11-06

AI Technical Summary

Technical Problem

[0003]然而在实际使用时,仍然存在以下不足,比如:现有的飞引线绕线固定夹具,无法实现飞引线精准固定与绕线,保障绕线精度,提升操作效率,质量上,飞引线易移位打滑,绕线圈数、间距不均,精度下降,导致电子元件电气性能异常,不合格品率上升,损害企业口碑,效率方面,操作人员需频繁停机调整、返工,换型调整耗时久,设备有效作业时间缩短,生产进度滞后,难达订单交付周期,成本上,返工、报废增加原材料与人力成本,设备利用率低推高单位产品成本,还可能产生售后赔偿费用,安全与运营上,飞线易弹出致工伤,企业竞争劣势明显,客户流失、错失合作,制约长期发展

Benefits of technology

[0008]采用上述进一步方案的有益效果是:第一伸缩弹簧一端连连接块、另一端连第一限位板,气缸推动连接块向绕线块移动时,第一限位板与限位块接触,第一伸缩弹簧被压缩蓄力,当气缸回退或需微调位置时,第一伸缩弹簧释放弹力,辅助连接块复位,同时配合导向杆,确保连接块移动平稳,间接保障绕线时夹紧力稳定。

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224862131U_ABST
    Figure CN224862131U_ABST
Patent Text Reader

Abstract

The utility model provides a kind of fly lead wire winding fixing clamp, it is related to fixture technical field, including bottom plate, further include: fixture assembly, fixture assembly includes the cylinder being installed in bottom plate one side, the output end of cylinder is connected with connecting block, connecting block is slidably connected with guide rod, in the utility model, first fly lead wire is placed into the fixed groove of lead wire fixing assembly, rotates the second bolt on second limit plate, pushes the sliding of clamping block in board, makes fixed groove clamps fly lead wire, completes preliminary fixing, subsequently cylinder starts, output end pushes connecting block to move towards winding block, connecting block slides in the limit slot of winding block, first telescopic spring can cooperate other components, the distance between first limit plate and second limit plate can be controlled, to control the clamping force to winding, then servo motor starts, drives winding block to rotate, fly lead wire completes winding around it, realize fly lead wire accurate fixing and winding, guarantee winding precision, improve operating efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of clamping technology, and in particular to a fly wire winding and fixing clamp. Background Technology

[0002] A lead wire winding clamp is a device used in the assembly process of electronic components. It is mainly used to fix leads or cables for winding or wiring operations. The clamp is designed to ensure the stability and accuracy of leads during the winding process, prevent leads from becoming loose or shifting, thereby improving production efficiency and product quality.

[0003] However, in actual use, the following shortcomings still exist: Existing flying lead wire winding and fixing clamps cannot achieve precise fixing and winding of flying leads, ensure winding accuracy, and improve operational efficiency. In terms of quality, flying leads are prone to displacement and slippage, resulting in uneven winding coil count and spacing, decreased accuracy, abnormal electrical performance of electronic components, increased defect rate, and damage to the company's reputation. In terms of efficiency, operators need to frequently stop the machine for adjustments and rework, and the time spent on model changes and adjustments shortens the effective operating time of the equipment, delays production progress, and makes it difficult to meet order delivery cycles. In terms of cost, rework and scrap increase raw material and labor costs, low equipment utilization rate pushes up unit product costs, and may also generate after-sales compensation costs. In terms of safety and operation, flying leads are prone to popping out, causing workplace injuries. The company's competitive disadvantage is obvious, customer loss and missed cooperation are hindered, and long-term development is restricted.

[0004] Therefore, this utility model proposes a flying lead wire winding and fixing clamp to solve the above problems. Summary of the Invention

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a flying lead wire winding and fixing clamp.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: a fly wire winding and fixing clamp, including a base plate, and further comprising: A clamping assembly includes a cylinder mounted on one side of a base plate, a connecting block connected to the output end of the cylinder, a guide rod slidably connected to the connecting block, a first limiting plate connected to one end of the guide rod, a first telescopic spring provided on the guide rod, a support base connected to the side of the base plate away from the cylinder, a servo motor mounted on the support base, a winding block connected to the output end of the servo motor, a limiting groove formed in the winding block, and the connecting block disposed within the limiting groove; A lead wire fixing assembly includes a second limiting plate connected to a winding block, a second bolt threadedly connected to the second limiting plate, a clamping block provided on the second bolt, a fixing groove provided on the clamping block, and the clamping block slidably connected within the second limiting plate.

[0007] Furthermore, one end of the first telescopic spring is connected to the connecting block, and the other end of the first telescopic spring is connected to the first limiting plate.

[0008] The beneficial effects of adopting the above-mentioned further solution are as follows: one end of the first telescopic spring is connected to the connecting block and the other end is connected to the first limiting plate. When the cylinder pushes the connecting block to move towards the winding block, the first limiting plate contacts the limiting block, and the first telescopic spring is compressed and stores force. When the cylinder retracts or needs to be finely adjusted, the first telescopic spring releases its elastic force to assist the connecting block in resetting. At the same time, it works with the guide rod to ensure that the connecting block moves smoothly and indirectly ensures the stability of the clamping force during winding.

[0009] Furthermore, a fixing block is connected inside the winding block, and a first bolt is rotatably connected to the fixing block. A limit block is threadedly connected to the first bolt, and the limit block is slidably connected inside the fixing block.

[0010] The beneficial effect of adopting the above-mentioned further solution is that the fixed block inside the winding block provides an installation base for the first bolt. When the first bolt is rotated, since the first bolt is threadedly connected to the limiting block and the limiting block slides inside the fixed block, the rotation of the bolt will drive the limiting block to move along the fixed block, thereby adjusting the extension and retraction of the limiting block to limit the position of the first limiting plate.

[0011] Furthermore, the first limiting plate is disposed on one side of the limiting block.

[0012] The beneficial effects of adopting the above-mentioned further solution are: the first limiting plate is located on one side of the limiting block. When the limiting block moves under the action of the first bolt, it will restrict the position of the first limiting plate. The relative distance between the first limiting plate and the second limiting plate can be controlled, thereby adjusting the clamping force on the flying lead wire winding process and adapting to different winding requirements.

[0013] Furthermore, a second telescopic spring is provided on the first bolt, with one end of the second telescopic spring connected to the fixing block and the other end of the second telescopic spring connected to the limiting block.

[0014] The beneficial effects of adopting the above-mentioned further solution are: one end of the second telescopic spring is connected to the inside of the fixed block and the other end is connected to the limiting block. When the first bolt is rotated to move the limiting block, the second telescopic spring will be stretched or compressed along with the displacement of the limiting block. After the bolt stops rotating, the second telescopic spring helps the limiting block maintain a stable position and improves the clamping force control accuracy.

[0015] Furthermore, a rubber pad is connected to the side of the clamping block near the fixing groove.

[0016] The beneficial effects of adopting the above-mentioned further solution are as follows: When the second bolt pushes the clamping block to clamp the flying lead wire, the rubber pad on the side of the clamping block near the fixing groove directly contacts the flying lead wire. Its softness can prevent the clamping block from damaging the insulation layer of the flying lead wire through hard contact. At the same time, the friction of the rubber pad can enhance the fixing effect on the flying lead wire, prevent the flying lead wire from slipping during winding, and ensure the winding stability.

[0017] Compared with the prior art, the advantages and positive effects of this utility model are as follows: In this invention, when the clamp is in operation, the flying lead wire is first placed into the fixing groove of the lead wire fixing component. The second bolt on the second limiting plate is rotated, pushing the clamping block to slide within the plate, so that the fixing groove clamps the flying lead wire, completing the initial fixing. Then, the cylinder is started, and the output end pushes the connecting block to move towards the winding block. The connecting block slides within the limiting groove of the winding block. The first telescopic spring can cooperate with other components to control the distance between the first limiting plate and the second limiting plate, thereby controlling the clamping force on the winding. Then, the servo motor is started, driving the winding block to rotate, and the flying lead wire completes the winding around it, realizing precise fixing and winding of the flying lead wire, ensuring winding accuracy, and improving operating efficiency. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of a flying lead wire winding and fixing clamp according to the present invention; Figure 2 This is a structural breakdown diagram of a flying lead wire winding and fixing clamp according to the present invention; Figure 3 This is a schematic diagram of the clamp assembly structure of a fly wire winding and fixing clamp according to the present invention; Figure 4 This is a schematic diagram showing the disassembled structure of the clamp assembly of a fly wire winding fixing clamp according to the present invention; Figure 5 This is a schematic diagram of the lead wire fixing component structure of a flying lead wire winding fixing clamp according to the present invention.

[0019] Figure label: 1. Base plate; 2. Fixture assembly; 21. Cylinder; 22. Connecting block; 23. Guide rod; 24. First limiting plate; 25. First telescopic spring; 26. Support base; 27. Servo motor; 28. Winding block; 29. ​​Limiting groove; 210. Fixing block; 211. First bolt; 212. Limiting block; 213. Second telescopic spring; 3. Lead wire fixing assembly; 31. Second limiting plate; 32. Second bolt; 33. Clamping block; 34. Fixing groove; 35. Rubber pad. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] like Figures 1-5 As shown, this embodiment provides a technical solution: a flying lead wire winding and fixing clamp, including a base plate 1, and further including: The clamping assembly 2 includes a cylinder 21 mounted on one side of the base plate 1. The output end of the cylinder 21 is connected to a connecting block 22. A guide rod 23 is slidably connected to the connecting block 22. One end of the guide rod 23 is connected to a first limiting plate 24. A first telescopic spring 25 is provided on the guide rod 23. A support base 26 is connected to the side of the base plate 1 away from the cylinder 21. A servo motor 27 is mounted on the support base 26. The output end of the servo motor 27 is connected to a winding block 28. A limiting groove 29 is opened in the winding block 28. The connecting block 22 is disposed in the limiting groove 29. The lead wire fixing assembly 3 includes a second limiting plate 31 connected to the winding block 28. A second bolt 32 is threaded onto the second limiting plate 31, and a clamping block 33 is provided on the second bolt 32. The clamping block 33 has a fixing groove 34 and is slidably connected within the second limiting plate 31. When the clamp is working, the fly wire is first placed into the fixing groove 34 of the lead wire fixing assembly 3, and the second bolt 32 on the second limiting plate 31 is rotated to push the clamping block 33 to slide within the plate, so that the fixing groove 34 clamps the fly wire. After the lead wire is initially fixed, the cylinder 21 is activated, and the output end pushes the connecting block 22 to move towards the winding block 28. The connecting block 22 slides in the limiting groove 29 of the winding block 28. The first telescopic spring 25 can cooperate with other components to control the distance between the first limiting plate 24 and the second limiting plate 31 to control the clamping force on the winding. Then, the servo motor 27 is activated, driving the winding block 28 to rotate, and the flying lead wire completes the winding around it, realizing the precise fixing and winding of the flying lead wire, ensuring winding accuracy, and improving operating efficiency.

[0022] like Figures 1-4As shown, one end of the first telescopic spring 25 is connected to the connecting block 22, and the other end is connected to the first limiting plate 24. When the cylinder 21 pushes the connecting block 22 towards the winding block 28, the first limiting plate 24 contacts the limiting block 212, and the first telescopic spring 25 is compressed and stores force. When the cylinder 21 retracts or requires fine-tuning, the first telescopic spring 25 releases its elastic force, assisting the connecting block 22 in resetting. Simultaneously, it works with the guide rod 23 to ensure… The connecting block 22 moves smoothly, indirectly ensuring stable clamping force during winding. A fixing block 210 is connected inside the winding block 28. A first bolt 211 is rotatably connected to the fixing block 210. A limit block 212 is threaded onto the first bolt 211. The limit block 212 is slidably connected inside the fixing block 210. The fixing block 210 inside the winding block 28 provides the mounting base for the first bolt 211. Rotating the first bolt 211 causes a rotation due to the threaded connection between the first bolt 211 and the limit block 212, and the limit block 212 sliding within the fixing block 210. The movable limiting block 212 moves along the fixed block 210, thereby adjusting the extension and retraction of the limiting block 212 to limit the position of the first limiting plate 24. The first limiting plate 24 is located on one side of the limiting block 212. When the limiting block 212 moves under the action of the first bolt 211, it will limit the position of the first limiting plate 24, thereby controlling the relative distance between the first limiting plate 24 and the second limiting plate 31, thus adjusting the clamping force during the winding process of the flying lead wire to adapt to different winding requirements. The first bolt 211 is equipped with... A second telescopic spring 213 is provided. One end of the second telescopic spring 213 is connected to the inside of the fixed block 210, and the other end of the second telescopic spring 213 is connected to the limiting block 212. When the first bolt 211 is rotated to move the limiting block 212, the second telescopic spring 213 will be stretched or compressed along with the displacement of the limiting block 212. After the bolt stops rotating, the second telescopic spring 213 helps the limiting block 212 maintain a stable position and improves the clamping force control accuracy. like Figures 4-5 As shown, a rubber pad 35 is connected to the side of the clamping block 33 near the fixing groove 34. When the second bolt 32 pushes the clamping block 33 to clamp the flying lead, the rubber pad 35 directly contacts the flying lead. Its softness can prevent the clamping block 33 from damaging the insulation layer of the flying lead through hard contact. At the same time, the friction of the rubber pad 35 can enhance the fixing effect of the flying lead, prevent the flying lead from slipping during winding, and ensure the winding stability.

[0023] Working principle: like Figures 1-5As shown, in the initial stage of operation, the flying lead is initially fixed. The operator places the flying lead into the fixing groove 34 of the clamping block 33 in the lead fixing assembly 3, and then rotates the second bolt 32 on the second limiting plate 31. Since the second bolt 32 is connected to the clamping block 33 and the clamping block 33 slides within the second limiting plate 31, the rotation of the second bolt 32 will push the clamping block 33 to move, causing the fixing groove 34 to clamp the flying lead. At the same time, the rubber pad 35 on the side of the clamping block 33 near the fixing groove 34 directly contacts the flying lead, which avoids damage to the insulation layer of the flying lead through hard contact and prevents the flying lead from slipping through friction, thus completing the initial fixing. Next, the clamping force adjustment and winding preparation stage begins. The fixing block 210 in the winding block 28 provides the installation base for the first bolt 211. Rotating the first bolt 211, since the first bolt 211 is threadedly connected to the limiting block 212 and the limiting block 212 slides within the fixing block 210, the rotation of the first bolt 211 will drive the limiting block 212 to move, thus completing the initial fixing. The extension and retraction of the spring is adjusted to limit the position of the first limiting plate 24 and control the relative distance between the first limiting plate 24 and the second limiting plate 31. During this process, the second extension spring 213 is stretched or compressed as the limiting block 212 moves. After the first bolt 211 stops rotating, the limiting block 212 is stabilized to ensure the clamping force adjustment accuracy and adapt to different winding requirements. Then, the cylinder 21 is started, and its output end pushes the connecting block 22 to move towards the winding block 28. The connecting block 22 slides in the limiting groove 29 of the winding block 28. When the first limiting plate 24 contacts the limiting block 212, the first extension spring 25 is compressed and stores force. With the help of the guide rod 23, the connecting block 22 moves smoothly, indirectly ensuring the clamping force is stable. Finally, the servo motor 27 is started to drive the winding block 28 to rotate. The flying lead wire completes the winding around the winding block 28. If the position needs to be finely adjusted or the cylinder 21 retracts, the first extension spring 25 releases its elastic force to assist the connecting block 22 in resetting. The winding accuracy and operation efficiency are ensured throughout the process.

[0024] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A flying lead wire winding fixing clamp, comprising a base plate (1), characterized in that, Also includes: The clamp assembly (2) includes a cylinder (21) mounted on one side of the base plate (1), a connecting block (22) connected to the output end of the cylinder (21), a guide rod (23) slidably connected to the connecting block (22), a first limiting plate (24) connected to one end of the guide rod (23), a first telescopic spring (25) provided on the guide rod (23), a support base (26) connected to the side of the base plate (1) away from the cylinder (21), a servo motor (27) mounted on the support base (26), a winding block (28) connected to the output end of the servo motor (27), a limiting groove (29) opened in the winding block (28), and the connecting block (22) set in the limiting groove (29); The lead wire fixing assembly (3) includes a second limiting plate (31) connected to the winding block (28), a second bolt (32) threadedly connected to the second limiting plate (31), a clamping block (33) provided on the second bolt (32), a fixing groove (34) provided on the clamping block (33), and the clamping block (33) slidably connected in the second limiting plate (31).

2. The lead wire winding fixing clamp according to claim 1, characterized in that: One end of the first telescopic spring (25) is connected to the connecting block (22), and the other end of the first telescopic spring (25) is connected to the first limiting plate (24).

3. The lead wire winding fixing clamp according to claim 1, characterized in that: The winding block (28) is connected to a fixing block (210), and a first bolt (211) is rotatably connected to the fixing block (210). A limit block (212) is threadedly connected to the first bolt (211), and the limit block (212) is slidably connected inside the fixing block (210).

4. The lead wire winding fixing clamp according to claim 3, characterized in that: The first limiting plate (24) is disposed on one side of the limiting block (212).

5. A flying lead wire winding fixing clamp according to claim 3, characterized in that: A second telescopic spring (213) is provided on the first bolt (211). One end of the second telescopic spring (213) is connected to the fixed block (210), and the other end of the second telescopic spring (213) is connected to the limiting block (212).

6. The lead wire winding fixing clamp according to claim 1, characterized in that: A rubber pad (35) is connected to the side of the clamp (33) near the fixing groove (34).