A relay for an electric water heater
Patent Information
- Application Number
- CN202522434126.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-17
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-11-17
AI Technical Summary
[0003]本实用新型的目的在于提供一种用于电热水器的继电器,解决现有用于电热水器的继电器的接线端子与导线金属片的连接结构存在缺陷的问题
本实用新型的用于电热水器的继电器,设置了与继电器主体适配的电连接组件的同时,进一步设置了加固机构,保证电连接组件与继电器主体的牢固连接;其中,继电器主体上设有第一端子与第二端子,电连接组件包括第一铜柱与第二铜柱,通过铜柱的侧面与端子的面贴合连接,间接增大了端子与导线金属片的接触面积,即导线金属片可以水平的姿态与铜柱的顶部进行面贴合连接,实现于端子的连接,在此同时,加固机构包括端盖与保护围壁,端盖可以盖合在继电器主体的顶部,并采用保护围壁对铜柱的侧面进围绕保护,同时通过铜柱底部对抵接缘的抵压实现锁定,在保护铜柱侧面的同时能够防止铜柱发生晃动,使得继电器与电热水器中其它电子元件的电连接效果更为稳定可靠。
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Figure CN224862200U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric water heater components, in particular to a relay for electric water heaters. Background Art
[0002] In existing relays for electric water heaters, in order to optimize the connection between the sheet-type connection terminal on the relay and the wire metal sheet that connects other components inside the electric water heater, a metal frame in surface contact with the sheet-type connection terminal will be provided, and the surface contact between the metal frame and the wire metal sheet indirectly increases the contact area between the sheet-type connection terminal and the wire metal sheet. As shown in the attached Figure 4 figures, after this conventional metal frame is fixedly connected to the sheet-type connection terminal, although it provides a top surface that facilitates parallel contact with the wire metal sheet, more side portions are also exposed, which makes short-circuit contact prone to occur between the two metal frames of the relay, thus causing damage to the relay or even other electronic components. Meanwhile, the fixation between the conventional metal frame and the sheet-type connection terminal is not firm, shaking is likely to occur, and the problem of poor contact still exists. Contents of the Utility Model
[0003] The purpose of the utility model is to provide a relay for electric water heaters, which solves the problem that the connection structure between the connection terminal of the existing relay for electric water heaters and the wire metal sheet has defects.
[0004] The utility model provides the following technical solution: a relay for electric water heaters, comprising a relay main body, an electrical connection assembly and a reinforcement mechanism, wherein the top of the relay main body is provided with a first terminal and a second terminal arranged along the height direction; the electrical connection assembly comprises a first copper post and a second copper post; the reinforcement mechanism comprises an end cover and a protective surrounding wall arranged on the end cover; the end cover is provided with a plurality of relief openings, and an abutting edge is arranged beside each of the relief openings; the end cover is covered on the top of the relay main body, the first terminal and the second terminal pass through the corresponding relief openings, the first copper post is fixedly connected to the first terminal, the second copper post is fixedly connected to the second terminal, the bottoms of the first copper post and the second copper post are pressed against the corresponding abutting edges, and the protective surrounding wall is arranged around the sides of the first copper post and the second copper post.
[0005] In the relay for electric water heaters as described above, the protective surrounding wall comprises a first surrounding wall and a second surrounding wall arranged in a "C" shape, the first copper post is sandwiched between the first surrounding wall and the first terminal, and the second copper post is sandwiched between the second surrounding wall and the second terminal.
[0006] As described above, in a relay for an electric water heater, both the first copper column and the second copper column are square. The first enclosure and the first terminal are simultaneously attached to the periphery of the first copper column, and the second enclosure and the second terminal are simultaneously attached to the periphery of the second copper column.
[0007] As described above, in a relay for an electric water heater, the contact flanges are located at the bottom of the first enclosure and the bottom of the second enclosure, respectively.
[0008] As described above, in a relay for an electric water heater, the first terminal and the second terminal are arranged perpendicularly to each other.
[0009] As described above, a relay for an electric water heater has terminal fixing holes on both the first and second terminals, and copper pillar fixing holes on the sides of both the first and second copper pillars. The electrical connection assembly also includes multiple screws, which pass through the terminal fixing holes and are fixed to the copper pillar fixing holes.
[0010] In a relay for an electric water heater as described above, the first copper post is soldered to the first terminal, and the second copper post is soldered to the second terminal.
[0011] As described above, in a relay for an electric water heater, both the first copper column and the second copper column have horizontal fixing holes at their tops for fixing metal pieces for securing wires.
[0012] As described above, in a relay for an electric water heater, the end cap is fixed to the relay body by adhesive.
[0013] Compared with the prior art, the present invention has the following advantages: This utility model discloses a relay for electric water heaters. It includes an electrical connection component adapted to the relay body and a reinforcement mechanism to ensure a secure connection between the electrical connection component and the relay body. The relay body has a first terminal and a second terminal. The electrical connection component includes a first copper post and a second copper post. The sides of the copper posts are fitted against the surfaces of the terminals, indirectly increasing the contact area between the terminals and the metal conductors. This allows the metal conductors to be horizontally fitted against the top of the copper posts, achieving connection to the terminals. Simultaneously, the reinforcement mechanism includes an end cap and a protective enclosure. The end cap covers the top of the relay body, and the protective enclosure surrounds and protects the sides of the copper posts. Locking is achieved by the bottom of the copper posts pressing against the contact edge. This protects the sides of the copper posts and prevents them from shaking, resulting in a more stable and reliable electrical connection between the relay and other electronic components in the electric water heater. Attached Figure Description
[0014] Figure 1This is a three-dimensional exploded view of the relay of this utility model.
[0015] Figure 2 This is a three-dimensional schematic diagram of the reinforcement mechanism of the relay of this utility model.
[0016] Figure 3 This is a three-dimensional schematic diagram of the relay of this utility model.
[0017] Figure 4 This is a three-dimensional schematic diagram of an existing relay used in electric water heaters.
[0018] Explanation of reference numerals in the attached drawings: 1. Relay body; 2. Electrical connection assembly; 3. Reinforcing mechanism; 11. First terminal; 12. Second terminal; 13. Terminal fixing hole; 21. First copper pillar; 22. Second copper pillar; 23. Copper pillar fixing hole; 24. Screw; 25. Horizontal fixing hole; 31. End cap; 32. Protective enclosure; 311. Clearance opening; 312. Abutment flange; 321. First enclosure; 322. Second enclosure. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present utility model, and not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Example 1: Please refer to the appendix Figure 1 To be continued Figure 3This embodiment provides a relay for an electric water heater, including a relay body 1, an electrical connection assembly 2, and a reinforcing mechanism 3. The top of the relay body 1 is provided with a first terminal 11 and a second terminal 12 arranged along the height direction. The electrical connection assembly 2 includes a first copper post 21 and a second copper post 22. The reinforcing mechanism 3 includes an end cover 31 and a protective enclosure 32 provided on the end cover 31. The end cover 31 has a plurality of clearance openings 311, and each clearance opening 311 has an abutment edge 312 on its side. The end cover 31 covers the top of the relay body 1. The first terminal 11 and the second terminal 12 pass through the corresponding clearance openings 311. The first copper post 21 is fixedly connected to the first terminal 11, and the second copper post 22 is fixedly connected to the second terminal 12. The bottoms of the first copper post 21 and the second copper post 22 abut against the corresponding abutment edge 312. The protective enclosure 32 is arranged around the sides of the first copper post 21 and the second copper post 22. The relay for an electric water heater in this embodiment is provided with an electrical connection component 2 adapted to the relay body 1, and a reinforcement mechanism 3 is further provided to ensure a firm connection between the electrical connection component 2 and the relay body 1. The relay body 1 is provided with a first terminal 11 and a second terminal 12. The electrical connection component 2 includes a first copper pillar 21 and a second copper pillar 22. The side of the copper pillar is attached to the surface of the terminal, which indirectly increases the contact area between the terminal and the wire metal piece. That is, the wire metal piece can be horizontally attached to the top of the copper pillar to achieve connection with the terminal. At the same time, the reinforcement mechanism 3 includes an end cover 31 and a protective enclosure 32. The end cover 31 can be covered on the top of the relay body 1, and the protective enclosure 32 surrounds and protects the side of the copper pillar. At the same time, the bottom of the copper pillar presses against the abutment edge 312 to achieve locking. While protecting the side of the copper pillar, it can also prevent the copper pillar from shaking, so that the electrical connection between the relay and other electronic components in the electric water heater is more stable and reliable.
[0021] The protective enclosure 32 includes a first enclosure 321 and a second enclosure 322 arranged in a "U" shape. A first copper pillar 21 is sandwiched between the first enclosure 321 and the first terminal 11, and a second copper pillar 22 is sandwiched between the second enclosure 322 and the second terminal 12. Each enclosure and terminal surrounds the copper pillar in four directions on its side, restricting the swaying of the copper pillar. Both the first copper pillar 21 and the second copper pillar 22 are square. The first enclosure 321 and the first terminal 11 are simultaneously attached to the perimeter of the first copper pillar 21, and the second enclosure 322 and the second terminal 12 are simultaneously attached to the perimeter of the second copper pillar 22. In the attached state, the sides of the copper pillars can be protected to the greatest extent.
[0022] The abutment flange 312 is located at the bottom of the first enclosure 321 and the second enclosure 322 respectively. When each copper post is fixedly connected to the terminal, the copper post can simultaneously press against the abutment flange 312, lock the end cover 31, and prevent the end cover 31 from coming off the relay body 1.
[0023] The first terminal 11 and the second terminal 12 are arranged perpendicularly to each other. Based on this structural premise, the first copper post 21 and the second copper post 22 can be fixed in two mutually perpendicular directions respectively. Furthermore, both the first terminal 11 and the second terminal 12 are provided with terminal fixing holes 13, and both the first copper post 21 and the second copper post 22 are provided with copper post fixing holes 23 on their sides. The electrical connection assembly 2 also includes a plurality of screws 24, which pass through the terminal fixing holes 13 and are fixed to the copper post fixing holes 23.
[0024] In addition to being fixed with screws, the first copper post 21 can also be fixed to the first terminal 11 by welding, and the second copper post 22 can also be fixed to the second terminal 12 by welding.
[0025] The top of both the first copper pillar 21 and the second copper pillar 22 is provided with horizontal fixing holes 25 for fixing wire metal pieces. The wire metal pieces can be fixed to the horizontal fixing holes 25 of each copper pillar by screws.
[0026] The end cap 31 can also be fixed to the relay body 1 by adhesive.
[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A relay for an electric water heater, characterized in that: comprising a relay main body (1), an electrical connection assembly (2) and a reinforcing mechanism (3), wherein a top of the relay main body (1) is provided with a first terminal (11) and a second terminal (12) arranged along the height direction; the electrical connection assembly (2) comprises a first copper post (21) and a second copper post (22); the reinforcing mechanism (3) comprises an end cover (31) and a protective surrounding wall (32) arranged on the end cover (31); the end cover (31) is provided with a plurality of avoiding openings (311), and a side adjacent to each of the avoiding openings (311) is provided with an abutting edge (312); the end cover (31) is covered on the top of the relay main body (1), the first terminal (11) and the second terminal (12) pass through the corresponding avoiding openings (311); the first copper post (21) is fixedly connected to the first terminal (11), the second copper post (22) is fixedly connected to the second terminal (12), bottoms of the first copper post (21) and the second copper post (22) are abutted against the corresponding abutting edges (312), and the protective surrounding wall (32) is arranged around the sides of the first copper post (21) and the second copper post (22).
2. A relay for an electric water heater according to claim 1, characterized in that: The protective surrounding wall (32) comprises a first surrounding wall (321) and a second surrounding wall (322) each arranged in a "C" shape, the first copper post (21) is sandwiched between the first surrounding wall (321) and the first terminal (11), and the second copper post (22) is sandwiched between the second surrounding wall (322) and the second terminal (12).
3. A relay for an electric water heater according to claim 2, characterized in that: The first copper post (21) and the second copper post (22) are both square, the first surrounding wall (321) and the first terminal (11) are simultaneously attached to the four sides of the first copper post (21), and the second surrounding wall (322) and the second terminal (12) are simultaneously attached to the four sides of the second copper post (22).
4. A relay for an electric water heater according to claim 2, characterized in that: The abutting edges (312) are respectively located at the bottoms of the first surrounding wall (321) and the second surrounding wall (322).
5. A relay for an electric water heater according to claim 2, characterized in that: The first terminal (11) and the second terminal (12) are arranged perpendicular to each other.
6. A relay for an electric water heater according to claim 5, characterized in that: Each of the first terminal (11) and the second terminal (12) is provided with a terminal fixing hole (13), each of the sides of the first copper post (21) and the second copper post (22) is provided with a copper post fixing hole (23), the electrical connection assembly (2) further comprises a plurality of screws (24), and the screws (24) pass through the terminal fixing holes (13) and are fixed in the copper post fixing holes (23).
7. A relay for an electric water heater according to claim 5, characterized in that: The first copper post (21) is welded to the first terminal (11), and the second copper post (22) is welded to the second terminal (12).
8. A relay for an electric water heater according to claim 6, characterized in that: The tops of the first copper post (21) and the second copper post (22) are each provided with a horizontal fixing hole (25) for fixing a wire metal sheet.
9. A relay for an electric water heater according to claim 1, characterized in that: The end cover (31) and the relay main body (1) are fixed by adhesive bonding.