Liquid cooling pipeline flow uniform heat dissipation device based on energy storage system
Patent Information
- Application Number
- CN202522294087.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-30
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-10-30
AI Technical Summary
[0004]目前市面上的液冷管道大部分是通过等径一级管、等径二级管、等径三级管去分布流量,这种设计在流程较短时体现不出均匀性差异,但在集中式储能系统的长流道上会导致靠近液冷机组端的模组更冷,最远端的模组更热,导致模组的温度均衡性超出允许范围内,会对电芯充放效率造成不均,而且往往都采用热熔式一体成形或不锈钢管连接,安装维护麻烦,已经无法满足人们的使用需求
[0019] The advantages of this invention are as follows: the primary pipe is detachably connected to both the main pipe and the secondary pipe for easy installation and maintenance; the secondary pipe is connected to the primary pipe via a primary adapter to adjust the liquid flow rate, ensuring uniform liquid flow for heat dissipation at different liquid cooling plates or battery packs; both the primary and secondary tees are used for expansion to connect more liquid cooling plates or battery packs for heat dissipation; a plug is used to seal the end of the primary pipe, and a vent valve is used to release air; thus, the invention achieves a simple structure, low cost, convenient installation and maintenance, and ensures uniform liquid flow for heat dissipation at different liquid cooling plates.
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Figure CN224862285U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of new energy storage technology, and more specifically, to a liquid-cooled pipeline flow uniform heat dissipation device based on an energy storage system. Background Technology
[0002] Currently, centralized energy storage systems mainly use air cooling and liquid cooling to regulate the temperature of modules, keeping them at their optimal operating temperature as much as possible.
[0003] The liquid-cooled energy storage system mainly uses liquid-cooled units as the cold source, water-glycol coolant as the refrigerant medium, liquid-cooled pipes as the fluid carrier, and battery modules as the heat source. The modules are equipped with liquid-cooled plates, and the plates contain liquid-cooled pipes.
[0004] Currently, most liquid cooling pipelines on the market distribute flow by using equal-diameter primary pipes, equal-diameter secondary pipes, and equal-diameter tertiary pipes. This design does not show uniformity differences when the flow path is short, but in the long flow path of a centralized energy storage system, it will cause the modules near the liquid cooling unit to be colder and the modules at the farthest end to be hotter. This will cause the temperature uniformity of the modules to exceed the allowable range, which will cause uneven charging and discharging efficiency of the battery cells. Moreover, they are often made of thermo-fusion integral molding or stainless steel pipe connection, which is troublesome to install and maintain and can no longer meet people's usage needs. Utility Model Content
[0005] The technical problem to be solved by this utility model is to provide a liquid cooling pipeline flow uniform heat dissipation device based on an energy storage system, which is simple in structure, low in cost, easy to install and maintain, and can achieve uniform liquid flow for liquid cooling plates in different positions, in view of the above-mentioned defects of the prior art.
[0006] The technical solution adopted by this utility model to solve its technical problem is:
[0007] A liquid-cooled pipeline flow uniform heat dissipation device based on an energy storage system is constructed, comprising a primary pipe, multiple secondary pipes, and a primary adapter. Multiple primary tees are connected in series on the primary pipe, and the primary adapter is fixedly connected to each primary tee. The other end of the primary adapter is fixedly connected to the secondary pipe. The primary adapter is adjustable in flow rate and is quick-release. Multiple secondary tees are connected in series on the secondary pipes, and a tertiary pipe is fixedly connected to each secondary tee. The other end of the tertiary pipe is fixedly connected to a liquid cooling plate or battery pack. The tertiary pipe is adjustable in flow rate. A plug is fixedly connected to the end of the primary pipe, and a vent valve is fixedly connected to the end of each secondary pipe. The primary pipe is detachably fixedly connected to the main pipe.
[0008] The liquid-cooled pipeline flow uniform heat dissipation device based on an energy storage system described in this utility model includes, wherein the first-stage adapter comprises: a male connector, a female connector, and a flow regulating gasket.
[0009] The male connector of the first-stage adapter is inserted into the female connector, and the flow regulating shim is located between the male and female connectors and is pressed tightly; the female connector of the first-stage adapter clamps the male connector, and the flow regulating shim is provided with a flow regulating hole.
[0010] The liquid-cooled pipeline flow uniform heat dissipation device based on an energy storage system described in this utility model has an annular groove on the male end of the first-stage adapter and a U-shaped clamping element and a groove on the female end of the first-stage adapter; the annular groove, the U-shaped clamping element, and the groove are all parallel to each other.
[0011] After the male connector of the first-stage adapter is inserted into the female connector, the U-shaped locking member is pushed into the slot and falls into the annular slot, thus locking the male connector of the first-stage adapter into the slot.
[0012] The liquid-cooled pipeline flow uniform heat dissipation device based on an energy storage system described in this utility model, wherein the U-shaped clamping member is an elastic element that clamps the female head of the first-stage adapter.
[0013] The liquid-cooled pipeline flow uniform heat dissipation device based on an energy storage system described in this utility model has a drain valve located near the primary pipe on the main pipe.
[0014] The liquid-cooled pipeline flow uniform heat dissipation device based on an energy storage system described in this utility model, wherein the three-stage pipes are selected with different inner diameters according to their distance from the first-stage pipe.
[0015] The liquid-cooled pipeline flow uniform heat dissipation device based on an energy storage system described in this utility model, wherein the flow regulating hole of the flow regulating gasket of the first-stage adapter is selected with different hole diameters according to the distance from the main pipe.
[0016] The liquid-cooled pipeline flow uniform heat dissipation device based on an energy storage system described in this utility model is wherein the male connectors of the primary pipe and the primary adapter are made of PPH material, and the female connectors of the secondary pipe and the primary adapter are made of PA12 material.
[0017] The liquid-cooled pipeline flow uniform heat dissipation device based on an energy storage system described in this utility model includes, in both the inlet and return water pipelines, the primary pipe, the secondary pipe, and the primary adapter.
[0018] The other end of the ternary tube of the water inlet pipe is fixedly connected to the water inlet of the liquid cooling plate or the battery pack, and the other end of the ternary tube of the water outlet pipe is fixedly connected to the water outlet of the liquid cooling plate or the battery pack.
[0019] The advantages of this invention are as follows: the primary pipe is detachably connected to both the main pipe and the secondary pipe for easy installation and maintenance; the secondary pipe is connected to the primary pipe via a primary adapter to adjust the liquid flow rate, ensuring uniform liquid flow for heat dissipation at different liquid cooling plates or battery packs; both the primary and secondary tees are used for expansion to connect more liquid cooling plates or battery packs for heat dissipation; a plug is used to seal the end of the primary pipe, and a vent valve is used to release air; thus, the invention achieves a simple structure, low cost, convenient installation and maintenance, and ensures uniform liquid flow for heat dissipation at different liquid cooling plates. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the utility model will be further described below in conjunction with the accompanying drawings and embodiments. The drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 This is a three-dimensional diagram of a liquid-cooled pipeline flow uniform heat dissipation device based on an energy storage system, according to a preferred embodiment of the present invention.
[0022] Figure 2 This is a three-dimensional view of the primary tube of the liquid-cooled pipeline flow uniform heat dissipation device based on an energy storage system according to a preferred embodiment of the present invention.
[0023] Figure 3 This is a three-dimensional diagram of the secondary tube of the liquid-cooled pipeline flow uniform heat dissipation device based on the energy storage system according to a preferred embodiment of the present invention;
[0024] Figure 4 This is an exploded view of the first-stage tee of the liquid-cooled pipeline flow uniform heat dissipation device based on an energy storage system according to a preferred embodiment of the present invention.
[0025] Figure 5 This is a cross-sectional view of a primary tee of a liquid-cooled pipeline flow uniform heat dissipation device based on an energy storage system, according to a preferred embodiment of the present invention.
[0026] Figure 6 This is a three-dimensional view of the U-shaped clamping part of the first-stage tee of the liquid cooling pipeline flow uniform heat dissipation device based on the energy storage system, according to a preferred embodiment of the present invention, being pushed into the slot.
[0027] Figure 7 This is a three-dimensional view of the U-shaped clamping part of the first-stage tee of the liquid cooling pipeline flow uniform heat dissipation device based on the energy storage system, which is a preferred embodiment of the present invention, being pushed out of the slot. Detailed Implementation
[0028] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, a clear and complete description will be provided below in conjunction with the technical solutions in the embodiments of this utility model. Obviously, the described embodiments are some, but not all, embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0029] The preferred embodiment of this utility model is a liquid-cooled pipeline flow uniform heat dissipation device based on an energy storage system, such as... Figure 1 As shown, see also Figures 2 to 7 The system includes a primary tube 100, multiple secondary tubes 200, and a primary adapter 110. Multiple primary tees 1200 are connected in series on the primary tube 100. A primary adapter 110 is fixedly connected to each primary tee 1200, and the other end of each primary adapter 110 is fixedly connected to a secondary tube 200. The primary adapter 110 is adjustable for liquid flow and is quick-release. Multiple secondary tees 210 are connected in series on the secondary tubes 200, and a tertiary tube 30 is fixedly connected to each secondary tee 210. 0. The other end of the tertiary tube 300 is fixedly connected to the liquid cooling plate 400 or the battery pack (not shown in the figure). The tertiary tube 300 can adjust the flow rate of the liquid. The end of the primary tube 100 is fixedly connected to a plug 130, and the end of the secondary tube 200 is fixedly connected to a vent valve 220 (preferably, a vent valve 220 is provided at the end of the secondary tube 200 of the return water pipe, and a plug 130 is provided at the end of the secondary tube 200 of the inlet water pipe). The primary tube 100 is detachably fixedly connected to the main tube 500.
[0030] The primary tube 100 is detachably connected to the main tube 500 and the secondary tube 200 for easy installation and maintenance. The secondary tube 200 is connected to the primary tube 100 via a primary adapter 110 to adjust the liquid flow rate, ensuring uniform liquid flow for heat dissipation at different locations of the liquid cooling plate 400 or battery pack. The primary tee 1200 and the secondary tee 210 are used to expand the capacity to connect more liquid cooling plates 400 or battery packs for heat dissipation. The plug 130 is used to block the end of the primary tube 100, and the vent valve 220 is used to vent air. This design achieves a simple structure, low cost, convenient installation and maintenance, and ensures uniform liquid flow for heat dissipation at different locations of the liquid cooling plate 400.
[0031] like Figures 1 to 5 As shown, the primary adapter 110 includes: a male connector 1100, a female connector 1200, and a flow regulating shim 130;
[0032] The male connector 1100 of the first-stage adapter 110 is inserted into the female connector 1200. The flow regulating shim 130 is located between the male connector 1100 and the female connector 1200 and is pressed tightly to form an interference fit to prevent leakage. The female connector 1200 of the first-stage adapter 110 locks the male connector 1100 for easy disassembly. The flow regulating shim 130 is provided with a flow regulating hole to regulate the liquid flow supply to the second-stage tube 200.
[0033] like Figures 1 to 5 As shown, the male head 1100 of the first-stage adapter 110 is provided with an annular groove 1101, and the female head 1200 of the first-stage adapter 110 is provided with a U-shaped clamping member 1201 and a groove 1202; the annular groove 1101, the U-shaped clamping member 1201, and the groove 1202 are all parallel to each other.
[0034] After the male head 1100 of the first-stage adapter 110 is inserted into the female head 1200, the U-shaped clamping member 1201 is pushed into the slot 1202 and falls into the annular slot 1101, thus clamping the male head 1100 of the first-stage adapter 110 with the slot 1202; the structure is simple, sturdy, and easy to disassemble quickly.
[0035] like Figures 4 to 7 As shown, the U-shaped clamping member 1201 is an elastic element that clamps the female head 1200 of the first-stage adapter 110; it prevents it from falling off, secures it, and ensures safety and reliability.
[0036] like Figure 1 and Figure 2 As shown, a drain valve 510 is installed on the main pipe 500 near the primary pipe 100; for draining sewage or emptying the liquid in the pipe during replacement.
[0037] like Figures 1 to 3 As shown, the tertiary tube 300 has different inner diameters depending on its distance from the primary tube 100, so as to adjust the flow rate of the liquid cooling plate 400 or battery pack at different positions / distances.
[0038] like Figures 4 to 7 As shown, the flow regulating hole of the flow regulating shim 130 of the primary adapter 110 is selected with different hole diameters according to the distance from the main pipe 500; by replacing the flow regulating shim 130 with different sizes / shapes of flow regulating holes, the flow of the secondary tube 200 at different positions / distances (distance from the main pipe 500) can be regulated.
[0039] like Figures 1 to 7 As shown, the male connector 1100 of the primary tube 100 and the primary adapter 110 is made of PPH material (polypropylene), and the female connector 1200 of the secondary tube 200 and the primary adapter 110 is made of PA12 material (nylon).
[0040] like Figures 1 to 3As shown, both the inlet and outlet water pipes include a primary pipe 100, a secondary pipe 200, and a primary adapter 110.
[0041] The other end of the ternary tube 300 of the water inlet pipe is fixedly connected to the water inlet of the liquid cooling plate 400 or the battery pack, and the other end of the ternary tube 300 of the water outlet pipe is fixedly connected to the water outlet of the liquid cooling plate 400 or the battery pack; thereby achieving uniform heat dissipation for each battery pack in multiple battery clusters.
[0042] It should be understood that those skilled in the art can make improvements or modifications based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims.
Claims
1. A liquid-cooled pipeline flow uniform heat dissipation device based on an energy storage system, comprising a primary pipe, multiple secondary pipes, and a primary adapter; characterized in that, The primary tube has multiple primary tees connected in series, and a primary adapter is fixedly connected to each primary tee. The other end of the primary adapter is fixedly connected to the secondary tube. The primary adapter is adjustable for liquid flow and is quick-release. The secondary tube has multiple secondary tees connected in series, and a tertiary tube is fixedly connected to each secondary tee. The other end of the tertiary tube is fixedly connected to a liquid cooling plate or battery pack. The tertiary tube is adjustable for liquid flow. A plug is fixedly connected to the end of the primary tube, and a vent valve is fixedly connected to the end of the secondary tube. The primary tube is detachably fixedly connected to the main tube.
2. The liquid-cooled pipeline flow uniform heat dissipation device based on an energy storage system according to claim 1, characterized in that, The primary adapter includes: a male connector, a female connector, and a flow regulating gasket; The male connector of the first-stage adapter is inserted into the female connector, and the flow regulating shim is located between the male and female connectors and is pressed tightly; the female connector of the first-stage adapter clamps the male connector, and the flow regulating shim is provided with a flow regulating hole.
3. The liquid-cooled pipeline flow uniform heat dissipation device based on an energy storage system according to claim 2, characterized in that, The male end of the first-stage adapter is provided with an annular groove, and the female end of the first-stage adapter is provided with a U-shaped clamping element and a groove; the annular groove, the U-shaped clamping element, and the groove are all parallel to each other; After the male connector of the first-stage adapter is inserted into the female connector, the U-shaped locking member is pushed into the slot and falls into the annular slot, thus locking the male connector of the first-stage adapter into the slot.
4. The liquid-cooled pipeline flow uniform heat dissipation device based on an energy storage system according to claim 3, characterized in that, The U-shaped clamping element is an elastic component that clamps the female head of the primary adapter.
5. The liquid-cooled pipeline flow uniform heat dissipation device based on an energy storage system according to claim 1, characterized in that, A drain valve is provided on the main pipe near the primary pipe.
6. The liquid-cooled pipeline flow uniform heat dissipation device based on an energy storage system according to claim 1, characterized in that, The tertiary tube is selected with different inner diameters depending on its distance from the primary tube.
7. The liquid-cooled pipeline flow uniform heat dissipation device based on an energy storage system according to claim 1, characterized in that, The flow regulating hole of the flow regulating gasket of the primary adapter is selected with different hole diameters according to the distance from the main pipe.
8. The liquid-cooled pipeline flow uniform heat dissipation device based on an energy storage system according to claim 1, characterized in that, The male connectors of the primary tube and the primary adapter are both made of PPH material, while the female connectors of the secondary tube and the primary adapter are both made of PA12 material.
9. The liquid-cooled pipeline flow uniform heat dissipation device based on an energy storage system according to any one of claims 1 to 8, characterized in that, Both the inlet and outlet water pipes include the primary pipe, the secondary pipe, and the primary adapter. The other end of the ternary tube of the water inlet pipe is fixedly connected to the water inlet of the liquid cooling plate or the battery pack, and the other end of the ternary tube of the water return pipe is fixedly connected to the water outlet of the liquid cooling plate or the battery pack.