Novel battery replacement product sub-head

CN224862520UActive Publication Date: 2026-10-16JIANGSU HUAYOU ENERGY TECH CO LTD
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Patent Information

Application Number
CN202521795285.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-22
Publication Date
2026-10-16
Estimated Expiration
2035-08-22

AI Technical Summary

Technical Problem

[0004]为了弥补以上不足,本实用新型提供了一种新型换电品子头,旨在改善换电品子头更换比较麻烦,且过流能力一般无法满足换电市场的问题

Benefits of technology

1、本实用新型中,通过底座、品子头、8AWG、上盖、组合盖、内嵌槽和螺丝固定槽组件的相互配合,达到采用新的结构,方便客户更换,同时增加过流能力,保证插头可以满足60A持续过流,同时外接减少防打火功能的产生。

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Abstract

The utility model relates to electrical connection and interface standardization technical field discloses a novel battery product head, including base, the inside of base is provided with the installation structure of embedded nut, the upper surface of base is provided with upper cover, the inside of base is provided with 8AWG, the inside of base is provided with product head body, the outer wall of product head body is provided with combination cover, the inside of product head body and combination cover is provided with embedded groove, the inside of base is provided with screw fixing groove, the fixed mode of base and sheet metal is screw lock, realizes detachable installation, the contact terminal of product head body adopts silver plated copper alloy, through the mutual cooperation of base, product head, 8AWG, upper cover, combination cover, embedded groove and screw fixing groove assembly, reach using new structure, the convenience of customer replacement increases overcurrent capacity, guarantee that plug can satisfy 60A continuous overcurrent, simultaneously, the generation of external reduction anti -arcing function is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of electrical connection and interface standardization technology, and in particular to a novel battery swapping connector. Background Technology

[0002] With the rapid development of electric vehicles and battery swapping, traditional battery swapping plugs can no longer meet market demands due to insufficient overcurrent capacity, cumbersome replacement, and easy arcing. There is an urgent need to develop a new type of battery swapping plug that supports currents of 60A or more, allows for quick replacement, and is safe and arc-proof. Therefore, a new type of battery swapping plug is required.

[0003] The new battery swapping connector is a quick-plug electrofusion connection interface used in electric vehicles, battery swapping stations and other equipment. In the past, replacing battery swapping connectors was relatively troublesome, and the current carrying capacity generally could not meet the needs of the battery swapping market. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a new type of battery swapping connector, which aims to improve the problems that battery swapping connector replacement is relatively troublesome and that the current capacity is generally insufficient to meet the needs of the battery swapping market.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a novel battery swapping connector, comprising a base, an internal mounting structure with an embedded nut, a top cover on the upper surface of the base, an 8AWG housing inside the base, a connector body inside the base, a combined cover on the outer wall of the connector body, an embedded groove inside the connector body and the combined cover, and a screw fixing groove inside the base.

[0006] Preferably, the base is fixed to the sheet metal by screws, enabling detachable installation.

[0007] Preferably, the contact terminals of the pin head body are made of silver-plated copper alloy.

[0008] Preferably, the base is fixed to the sheet metal by screw fixing slots.

[0009] Preferably, a waterproof sealing ring is provided between the top cover and the combined cover.

[0010] This utility model has the following beneficial effects: 1. In this utility model, the base, pin head, 8AWG, top cover, combination cover, embedded groove and screw fixing groove components work together to achieve a new structure, which is convenient for customers to replace, while increasing the current carrying capacity and ensuring that the plug can meet 60A continuous current, while reducing the generation of anti-sparking function. Attached Figure Description

[0011] Figure 1 This is a perspective view of a novel battery swapping head proposed in this utility model; Figure 2 This is a partial structural diagram of the upper cover of a novel battery swapping device proposed in this utility model; Figure 3 This is a partial structural diagram of a novel battery swapping connector proposed in this utility model. Figure 4 This is a partial structural diagram of the base of a novel battery swapping device proposed in this utility model.

[0012] Legend: 1. Base; 2. Pin head body; 3. 8AWG; 4. Top cover; 5. Combination cover; 6. Inset groove; 7. Screw fixing groove. Detailed Implementation

[0013] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0014] Reference Figures 1-4 This utility model provides an embodiment of a novel battery swapping connector, comprising a base 1, an internal mounting structure with an embedded nut, a top cover 4 on the upper surface of the base 1, an 8AWG 3 inside the base 1, a connector body 2 inside the base 1, a combination cover 5 on the outer wall of the connector body 2, an embedded groove 6 inside the connector body 2 and the combination cover 5, and a screw fixing groove 7 inside the base 1; the base 1 is fixed to the sheet metal by screw fastening, enabling detachable installation; the contact terminals of the connector body 2 are made of silver-plated copper alloy; the base 1 is fixed to the sheet metal by the screw fixing groove 7; a waterproof sealing ring is provided between the top cover 4 and the combination cover 5; Specifically, the base 1 serves as the main support structure, integrating conductive channels. The core conductive terminal of the pin body 2 adopts a high overcurrent design, supporting a continuous current of 60A. The 8AWG 3 ensures low resistance and high current carrying capacity. The embedded groove 6 facilitates nut installation, simplifying the replacement process. The standardized threaded interface enables quick assembly and disassembly. The top cover 4 forms a sealed structure with the base 1, achieving dustproof and waterproof functions. The combined cover 5, an intermediate layer that enhances structural strength, prevents deformation. The combined cover 5 is fixed to the base 1 with screws, thereby improving mechanical stability. The screw fixing groove 7 facilitates screw insertion, making it easy to fix the entire plug module to the sheet metal.

[0015] Working principle: Battery power is conducted to the pin head body 2 through 8AWG3, and then connected to the external circuit via base 1, supporting stable transmission of high current 60A. Users or robots can easily remove base 1 and replace the pin head body 2 by loosening the nut. No professional tools are required, and the process is quick. The combination cover 5 and the top cover 4 form a closed structure, with dustproof, waterproof, and anti-sparking design that suppresses arcing during insertion and removal, preventing electric shock and burns. This pin head adopts a new structure, making it convenient for customers to replace, while increasing the overcurrent capacity to ensure that the plug can meet the continuous overcurrent of 60A, and reducing the generation of anti-sparking function.

[0016] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A novel battery swapping device, comprising a base (1), characterized in that: The base (1) has an internal mounting structure with an embedded nut. The upper surface of the base (1) is provided with a top cover (4). The base (1) has an 8AWG (3) inside. The base (1) has a pin head body (2) inside. The outer wall of the pin head body (2) is provided with a combination cover (5). The pin head body (2) and the combination cover (5) have an embedded groove (6) inside. The base (1) has a screw fixing groove (7) inside.

2. The novel battery swapping connector according to claim 1, characterized in that: The base (1) is fixed to the sheet metal by screws, which enables detachable installation.

3. The novel battery swapping connector according to claim 1, characterized in that: The contact terminals of the pin head body (2) are made of silver-plated copper alloy.

4. The novel battery swapping head according to claim 1, characterized in that: The base (1) is fixed to the sheet metal by screw fixing slot (7).

5. A novel battery swapping connector according to claim 1, characterized in that: A waterproof sealing ring is provided between the top cover (4) and the combined cover (5).