Wire soldering machine
Patent Information
- Application Number
- CN202522457088.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-19
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-11-19
AI Technical Summary
随着电子设备小型化趋势加剧,对微型马达的精度和产量要求显著提升,传统人工操作效率低且易因人为因素导致质量波动
该一种电线焊锡机,通过设置沿传送组件的传送带输送路线依次设置切剥组件和两组焊锡组件之间的配合作用,利用切剥组件的切皮刀、剥皮压块与线端平切刀可连续完成电线切皮、剥皮及线端平整操作,无需人工转运切剥后的电线,有效减少工序间转运工时,同时避免人工操作误差或输送位置偏移导致的电线导体与马达部件对接精度下降,之后送料组件通过气动夹爪配合振动盘、输料轨及转动封堵块,能根据焊接节奏调整微型马达部件供给时机,解决人工摆盘缺乏协同的问题,避免供料延迟导致焊锡机待机或供料过快造成部件堆积、损伤,同时,压线组件的L形压板可对焊接工位电线固定,进一步保障焊接精度与工序连续性,整体显著提升微型马达电线焊锡加工的自动化水平与产能。
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Figure CN224862608U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of wire soldering equipment technology, and in particular to a wire soldering machine. Background Technology
[0002] In the production of micro motors, the insulation layer of the wire ends must first be stripped before the exposed conductors are soldered to the terminals or coils of the micro motor to ensure the stability of the circuit conduction. With the increasing miniaturization of electronic devices, the requirements for the precision and output of micro motors have significantly increased. Traditional manual operations are inefficient and prone to quality fluctuations due to human factors. In recent years, automated equipment has gradually replaced manual labor, but technical bottlenecks still exist in the continuity of wire stripping and soldering, positioning accuracy, and equipment integration, which restrict production efficiency and product consistency.
[0003] However, in the existing processing mode, the wire stripping and soldering processes are separated. The stripped wires need to be manually transferred or conveyed to the soldering station, which not only increases the transfer time between processes, but may also lead to a decrease in the connection accuracy between the wire conductor and the motor component during soldering due to human operation errors or positional deviations during the transfer process. This affects the soldering quality and reduces the overall processing efficiency. Furthermore, the material supply link of the micro motor component and the soldering process lack coordinated automation. Currently, manual tray feeding is mostly used, and the feeding rhythm cannot be accurately matched with the soldering machine's welding rhythm. This often results in problems such as delayed feeding causing the soldering machine to standby, or excessive feeding causing component accumulation and damage. This further restricts the automation level and capacity improvement of micro motor wire soldering processing. Utility Model Content
[0004] The purpose of this application is to provide a wire soldering machine that, by sequentially setting a stripping component and two sets of soldering components along the conveying route of the conveying component, can realize the integrated continuous operation of wire stripping and soldering processes, eliminating the need for manual transfer or separate conveying of the stripped wires, effectively reducing the transfer time between processes, and avoiding the problem of decreased connection accuracy between the wire conductor and motor components caused by human operation errors or conveying position deviations, thereby improving the soldering quality and overall processing efficiency and solving the problems mentioned in the background art.
[0005] The present application provides a wire soldering machine with the following technical solution: A wire soldering machine includes a platform, a conveying component is provided on the upper side of the platform, a stripping component and two sets of soldering components are sequentially arranged on the upper side of the platform along the conveying route of the conveying component, a frame two is fixedly connected to the upper side of the platform, a feeding component is provided on the outer side of the frame two, a vibrating plate is fixedly installed on the upper side of the platform, and a feeding rail is fixedly connected to the output end of the vibrating plate. The peeling assembly includes a frame 1 fixedly connected to the outside of the platform. A cylinder 1 is fixedly embedded in the upper side of the frame 1. A base is fixedly connected to the output end of the cylinder 1. A peeling knife, a peeling pressing block, and a wire end flat cutter are fixedly connected to the bottom surface of the base. Two sets of cylinders 3 are fixedly connected to the upper side of the platform. A movable base is fixedly connected to the output end of each of the two sets of cylinders 3. A top plate is provided above each of the two movable bases. A cylinder 2 is fixedly embedded in the upper side of each of the two top plates. A wire pulling pressing plate and a peeling pressing plate are fixedly connected to the output ends of the two cylinders 2, respectively. The two sets of soldering components are arranged symmetrically. Each soldering component includes a fixed frame fixedly connected to the outside of the frame two. A cylinder four is fixedly connected to the outside of the fixed frame. A lifting plate is fixedly connected to the output end of the cylinder four. A cylinder five is fixedly connected to the upper side of the lifting plate. A connecting plate is fixedly connected to the output end of the cylinder five. A movable seat is fixedly connected to the outside of the connecting plate. An installation seat is fixedly installed on the outside of the movable seat. A soldering gun is fixedly installed on the inside of the installation seat. The feeding assembly includes a hinged seat fixedly connected to the outside of the second frame. A pneumatic gripper is hinged to the inner side of the hinged seat. A servo motor is fixedly embedded in the outer side of the hinged seat. The output end of the servo motor is fixedly connected to the outer side of the pneumatic gripper. The position of the pneumatic gripper is adapted to the discharge end of the feeding rail.
[0006] By adopting the above technical solution, and by sequentially setting the stripping component and two sets of soldering components along the conveying route on the platform, the wire stripping and soldering processes can be integrated and continuous. There is no need for manual transfer or separate transport of the stripped wires, which effectively reduces the transfer time between processes. At the same time, it avoids the problem of reduced docking accuracy between the wire conductor and the motor component caused by human operation error or conveying position deviation, thus improving the welding quality and overall processing efficiency. Then, by utilizing the cooperation between the feeding component, vibratory plate, and conveying rail, the micro motor component can be automatically transported to the welding station. Moreover, the feeding component can adjust the timing of component supply according to the welding rhythm, solving the problem of difficulty in coordinating manual tray placement. It avoids the situation where the soldering machine is idle due to delayed supply or the component is piled up and damaged due to excessively fast supply, further improving the automation level and production capacity of micro motor wire soldering processing.
[0007] Preferably, the conveying assembly includes a conveyor belt fixedly installed on the upper side of the platform, and the conveyor belt has a plurality of equidistantly arranged wire clamps fixedly installed on its conveyor belt.
[0008] By adopting the above technical solution, the conveyor belt can drive the wire clamp to stably transport the wire. At this time, the wire clamp can position and fix the wire, preventing the wire from shifting during the transport process. This ensures that the wire cutting operation of the stripping component and the soldering operation of the soldering component are precisely matched, further improving the stability of process connection and processing accuracy.
[0009] Preferably, the peeling knife, peeling block, and wire end flat cutter are arranged sequentially along the conveying route of the conveying assembly, the position of the wire pulling plate is adapted to the conveying end of the conveying assembly, and the position of the peeling plate is adapted to the position of the peeling block.
[0010] By adopting the above technical solution, the cutting blade, stripping block, and wire end flattening blade are sequentially arranged along the conveying route of the conveying component. The cutting, stripping, and wire end flattening operations can be completed continuously during the wire conveying process without the need for separate processing in each step, thus shortening the time spent on the cutting and stripping process. At the same time, the wire pulling plate is adapted to the conveying end of the conveying component and can pull out part of the wire conveyed to the cutting and stripping station, avoiding the inability to strip the wire due to a short processing section. Afterwards, the stripping plate is adapted to the stripping block and can work together to clamp the wire insulation and peel it off, ensuring stable cutting and stripping operations and preventing wire displacement during the cutting and stripping process from affecting the processing effect.
[0011] Preferably, two support guide rods are fixedly connected to the upper side of each of the two movable bases, and the top of the support guide rods is fixedly connected to the bottom surface of the top plate. The inner sides of the pull wire pressure plate and the peeling pressure plate are slidably connected to the outer side of the support guide rods. Two sets of guide frames are fixedly connected to the outer side of the second frame, and the outer side of the movable base is slidably connected to the inner side of the guide frame.
[0012] By adopting the above technical solution, the support guide rod can guide the top plate and the wire pulling plate and peeling plate driven by cylinder two, preventing the plate from deviating during the lifting process. Then, the guide frame can restrict the movement direction of the moving base, ensuring the precise movement of the wire pulling plate and peeling plate, and further improving the stability of the cutting and peeling operation.
[0013] Preferably, the fourth cylinder is arranged vertically, the fifth cylinder is arranged horizontally, and the solder gun is arranged at an angle.
[0014] By adopting the above technical solution, the vertically set cylinder four can drive the lifting plate to adjust the height of the solder gun, the horizontally set cylinder five can drive the connecting plate to adjust the horizontal position of the solder gun, and the tilted solder gun can better adapt to the docking angle between the wire conductor and the micro motor component, ensuring that the solder gun is accurately aligned with the welding part, thereby improving the welding accuracy and quality.
[0015] Preferably, a wire pressing assembly is provided on the outer side of the frame one, the position of the wire pressing assembly is adapted to the position of the soldering assembly, the wire pressing assembly includes a bracket fixedly connected to the outer side of the frame one, a cylinder six is fixedly embedded on the upper side of the bracket, and an L-shaped pressure plate is fixedly connected to the output end of the cylinder six.
[0016] By adopting the above technical solution, cylinder six can drive the L-shaped pressure plate to press down and fix the wires conveyed to the soldering assembly station, preventing the wires from shifting during the soldering process, ensuring that the wire conductors and the micro motor components always maintain a precise connection, and further improving the soldering accuracy.
[0017] Preferably, a fixing plate is fixedly connected to the outer side of the conveying rail, and a rotating sealing block is rotatably connected to the upper side of the fixing plate. The swing arm of the rotating sealing block is adapted to the output end of the conveying rail. A push plate is fixedly connected to the outer side of the rotating sealing block. The position of the push plate corresponds to the position of the swing arm of the rotating sealing block. A spring is fixedly connected to the outer side of the push plate, and the other end of the spring is fixedly connected to the outer side of the conveying rail.
[0018] By adopting the above technical solution, the rotating sealing block can intermittently seal the output end of the conveyor rail under the action of the spring. When the feeding component needs to grab the part, the rotating sealing block can be opened under the action of external force, and automatically reset and seal after the part supply is completed.
[0019] Preferably, a mounting frame is fixedly connected to the upper side of the platform, and two sets of solder boxes are installed on the inner side of the mounting frame. The output terminals of the two sets of solder boxes are respectively connected to the input terminals of the solder guns in the two sets of solder assemblies through lines.
[0020] By adopting the above technical solution, the two sets of soldering boxes can provide stable power to the soldering guns of the two sets of soldering components, ensuring that the soldering guns always maintain a stable working state, avoiding fluctuations in soldering quality or interruptions in soldering due to unstable power supply, and ensuring the continuity of the soldering process.
[0021] In summary, this application includes at least one of the following beneficial technical effects: This wire soldering machine utilizes a combination of a stripping component and two soldering components arranged sequentially along the conveyor belt of the conveyor assembly. The stripping component, with its cutting blade, stripping pressure block, and wire end flattening blade, continuously performs wire cutting, stripping, and end flattening operations, eliminating the need for manual handling of the stripped wires. This effectively reduces inter-process transfer time and avoids decreased accuracy in the connection between the wire conductor and motor components due to human error or conveyor position deviation. The feeding component, through pneumatic grippers, a vibratory feeder, a conveyor rail, and a rotating sealing block, adjusts the timing of the micro-motor component supply according to the soldering rhythm, solving the problem of lack of coordination in manual tray placement. This prevents delayed feeding from causing the soldering machine to standby or excessive feeding from causing component accumulation and damage. Simultaneously, the L-shaped pressure plate of the wire pressing component fixes the wire at the soldering station, further ensuring soldering accuracy and process continuity. Overall, this significantly improves the automation level and production capacity of micro-motor wire soldering. Attached Figure Description
[0022] Figure 1This is a three-dimensional structural diagram of the entire application; Figure 2 This is a three-dimensional structural diagram of the cutting and peeling component of this application; Figure 3 This is a three-dimensional structural diagram of the solder assembly of this application; Figure 4 This is a three-dimensional structural diagram of the feeding assembly and vibratory feeder of this application; Figure 5 This is a three-dimensional structural diagram of the pressure wire assembly of this application.
[0023] In the picture: 1. Platform; 2. Conveying Components; 201. Conveyor Belt; 202. Wire Holder; 3. Cutting and Stripping Components; 301. Frame 1; 302. Cylinder 1; 303. Base; 304. Cutting Blade; 305. Stripping Pressing Block; 306. Wire End Flat Cutting Blade; 307. Moving Base; 308. Supporting Guide Rod; 309. Top Plate; 310. Cylinder 2; 311. Wire Pulling Pressing Plate; 312. Stripping Pressing Plate; 313. Cylinder 3; 4. Soldering Components; 401. Fixing Frame; 402. Cylinder 4; 403. Lifting Mechanism 404. Plate; 405. Cylinder 5; 406. Connecting plate; 407. Moving seat; 408. Mounting seat; 409. Solder gun; 5. Frame 2; 6. Feeding assembly; 601. Hinge seat; 602. Pneumatic gripper; 603. Servo motor; 7. Vibratory feeder; 8. Wire pressing assembly; 801. Bracket; 802. Cylinder 6; 803. L-shaped pressure plate; 9. Feeding rail; 10. Fixing plate; 11. Rotating sealing block; 12. Push plate; 13. Spring; 14. Mounting bracket; 15. Soldering box; 16. Guide frame. Detailed Implementation
[0024] The following is in conjunction with the appendix Figure 1 -Appendix Figure 5 This application will be described in further detail below.
[0025] Example 1: A wire soldering machine, please refer to Figure 1 and Figure 4The system includes a platform 1, on which a conveyor assembly 2 is mounted. The conveyor assembly 2 includes a conveyor belt 201 fixedly installed on the upper side of the platform 1. Multiple equidistant wire clamps 202 are fixedly mounted on the conveyor belt 201. The conveyor belt 201 drives the wire clamps 202 to stably transport the wires. The wire clamps 202 can position and fix the wires, preventing them from shifting during transport. This ensures precise correspondence between the wire stripping operation of the stripping assembly 3 and the soldering operation of the soldering assembly 4, further improving the stability and processing accuracy of the process. The stripping assembly 3 and two sets of soldering assemblies 4 are sequentially arranged along the conveying route of the conveyor assembly 2 on the upper side of the platform 1. This integrated continuous operation of wire stripping and soldering processes can be achieved without manual intervention. The system can transfer or transport stripped wires separately, effectively reducing transfer time between processes. It also avoids the problem of decreased accuracy in the connection between the wire conductor and motor components caused by human operation errors or misalignment of the conveying position, thus improving welding quality and overall processing efficiency. A frame 2 5 is fixedly connected to the upper side of the platform 1, and a feeding component 6 is set on the outer side of the frame 2 5. A vibratory feeder 7 is fixedly installed on the upper side of the platform 1, and a conveying rail 9 is fixedly connected to the output end of the vibratory feeder 7. By utilizing the cooperation between the feeding component 6, the vibratory feeder 7, and the conveying rail 9, the micro motor components can be automatically transported to the welding station. The feeding component 6 can adjust the timing of component supply according to the welding rhythm, solving the problem of difficulty in coordinating manual tray placement. It avoids situations where the soldering machine is idle due to delayed supply or components are piled up and damaged due to excessively fast supply, further improving the automation level and production capacity of micro motor wire soldering processing.
[0026] Please refer to Figure 1 and Figure 2The cutting and peeling assembly 3 includes a frame 301 fixedly connected to the outside of the platform 1. A cylinder 302 is fixedly embedded in the upper side of the frame 301. A base 303 is fixedly connected to the output end of the cylinder 302. A peeling blade 304, a peeling pressing block 305, and a wire end flat cutter 306 are fixedly connected to the bottom surface of the base 303. The cylinder 302 drives the base 303 to descend, so that the peeling blade 304, the peeling pressing block 305, and the wire end flat cutter 306 on the bottom surface of the base 303 sequentially contact the wire. Two sets of cylinders 313 are fixedly connected to the upper side of the platform 1. The output ends of both sets of cylinders 313 are fixedly connected to a movable base. The base 307 has a top plate 309 on top of each of the two movable bases 307. The upper side of each of the two top plates 309 is fixedly embedded with a second cylinder 310. The output ends of the two cylinders 310 are respectively fixedly connected to a wire pulling plate 311 and a stripping plate 312. The second cylinder 310 drives the wire pulling plate 311 and the stripping plate 312 to rise and fall along the support guide rod 308. The wire pulling plate 311 pulls out part of the wire to meet the processing length. The stripping plate 312 and the stripping block 305 work together to clamp the wire sheath and complete the stripping. The sheath cutting knife 304 and the wire end flat cutting knife 306 respectively complete the cutting of the wire sheath and the flattening of the wire end.
[0027] Please refer to Figure 1 , Figure 3 and Figure 5 Two sets of soldering assemblies 4 are symmetrically arranged. Each soldering assembly 4 includes a fixed frame 401 fixedly connected to the outside of the frame 2 5. A cylinder 402 is fixedly connected to the outside of the fixed frame 401. A lifting plate 403 is fixedly connected to the output end of the cylinder 402. A cylinder 5 404 is fixedly connected to the upper side of the lifting plate 403. A connecting plate 405 is fixedly connected to the output end of the cylinder 5 404. A movable seat 406 is fixedly connected to the outside of the connecting plate 405. A mounting base 407 is fixedly installed on the outside of the movable seat 406. A soldering gun 408 is fixedly installed on the inside of the mounting base 407. The cylinder 402 drives the lifting plate 403 to adjust the height of the soldering gun 408. The cylinder 5 404 drives the connecting plate 405 to adjust the level of the soldering gun 408 on the mounting base 407. The soldering gun 408 is precisely aligned with the joint between the wire and the micro motor component to complete the soldering. The two sets of soldering components 4 operate symmetrically to achieve continuous automated processing. A wire pressing component 8 is set on the outside of the frame 301. The position of the wire pressing component 8 is adapted to the position of the soldering component 4. The wire pressing component 8 includes a bracket 801 fixedly connected to the outside of the frame 301. A cylinder 802 is fixedly embedded on the upper side of the bracket 801. An L-shaped pressure plate 803 is fixedly connected to the output end of the cylinder 802. The cylinder 802 can drive the L-shaped pressure plate 803 to press down, fixing the wires delivered to the soldering component 4 station, preventing the wires from shifting during the soldering process, ensuring that the wire conductor and the micro motor component always maintain a precise docking state, and further improving the soldering accuracy.
[0028] Please refer to Figure 1 and Figure 4 The feeding assembly 6 includes a hinge seat 601 fixedly connected to the outside of the frame 2 5. A pneumatic gripper 602 is hinged to the inner side of the hinge seat 601, and a servo motor 603 is fixedly embedded on the outer side of the hinge seat 601. The output end of the servo motor 603 is fixedly connected to the outer side of the pneumatic gripper 602. The position of the pneumatic gripper 602 is adapted to the discharge end of the feeding rail 9. The servo motor 603 drives the pneumatic gripper 602 on the inner side of the hinge seat 601 to rotate, grab the component from the discharge end of the feeding rail 9 and transfer it to the wire connection point. This allows the component supply timing to be adjusted according to the welding rhythm, solving the problem of difficulty in coordinating manual tray placement, and avoiding situations where delayed feeding causes the soldering machine to standby or excessive feeding causes component accumulation and damage.
[0029] Example 2: A wire soldering machine, please refer to Figure 1 and Figure 2 The wire cutting blade 304, stripping clamp 305, and wire end flattening blade 306 are sequentially arranged along the conveying route of the conveying assembly 2. The position of the wire pulling clamp 311 is adapted to the conveying end of the conveying assembly 2, and the position of the stripping clamp 312 is adapted to the position of the stripping clamp 305. This sequential arrangement of the wire cutting blade 304, stripping clamp 305, and wire end flattening blade 306 allows for continuous wire cutting, stripping, and wire end flattening operations during wire conveying, eliminating the need for separate steps and shortening the cutting and stripping process time. Simultaneously, the wire pulling clamp 311, adapted to the conveying end of the conveying assembly 2, can pull out a portion of the wire conveyed to the cutting and stripping station, preventing situations where the wire processing section is too short to allow for stripping. Then, the stripping clamp 312, adapted to the stripping clamp 305, can work together to clamp the wire insulation, peeling off the insulation and ensuring a stable cutting and stripping operation. To prevent wire displacement during the stripping process from affecting the processing effect, two support guide rods 308 are fixedly connected to the upper side of each of the two movable bases 307, and the top of the support guide rods 308 is fixedly connected to the bottom surface of the top plate 309. The inner sides of the wire pulling plate 311 and the stripping plate 312 are slidably connected to the outer sides of the support guide rods 308. Two sets of guide frames 16 are fixedly connected to the outer side of the frame 2 5, and the outer side of the movable base 307 is slidably connected to the inner side of the guide frames 16. The support guide rods 308 can guide the top plate 309 and the wire pulling plate 311 and the stripping plate 312 driven by the cylinder 2 310, preventing the pressure plates from shifting during the lifting and lowering process. Then, the guide frames 16 can restrict the movement direction of the movable base 307 to ensure the precise movement of the wire pulling plate 311 and the stripping plate 312, further improving the stability of the stripping operation.
[0030] Please refer to Figure 1 , Figure 3 and Figure 4Cylinder 402 is vertically positioned, cylinder 404 is horizontally positioned, and solder gun 408 is tilted. The vertically positioned cylinder 402 can drive the lifting plate 403 to adjust the height of the solder gun 408. The horizontally positioned cylinder 404 can drive the connecting plate 405 to adjust the horizontal position of the solder gun 408. The tilted solder gun 408 can better adapt to the docking angle between the wire conductor and the micro-motor component, ensuring that the solder gun 408 is accurately aligned with the welding area, improving welding accuracy and quality. A fixing plate 10 is fixedly connected to the outer side of the feeding rail 9. A rotating sealing block 11 is rotatably connected to the upper side of the fixing plate 10. The swing arm of the rotating sealing block 11 is adapted to the output end of the feeding rail 9. A push plate 12 is fixedly connected to the outer side of the rotating sealing block 11. The position of the push plate 12 corresponds to the position of the swing arm of the rotating sealing block 11. A spring 13 is fixedly connected to the outside of the feed rail 9, and the other end of the spring 13 is fixedly connected to the outside of the feed rail 9. The rotating sealing block 11 can intermittently block the output end of the feed rail 9 under the action of the spring 13. When the feeding component 6 needs to grab the part, the rotating sealing block 11 can be opened under the action of external force. After the part is supplied, it automatically resets and blocks. A mounting frame 14 is fixedly connected to the upper side of the platform 1. Two sets of soldering boxes 15 are installed on the inner side of the mounting frame 14. The output ends of the two sets of soldering boxes 15 are respectively connected to the input ends of the soldering guns 408 in the two sets of soldering components 4 through lines. The two sets of soldering boxes 15 can provide stable power supply to the soldering guns 408 in the two sets of soldering components 4, ensuring that the soldering guns 408 always maintain a stable working state, avoiding fluctuations in welding quality or interruption of welding due to unstable power supply, and ensuring the continuity of the welding process.
[0031] The implementation principle of this application embodiment is as follows: First, the wires to be processed are placed one by one on the multiple wire clamps 202 on the surface of the conveyor belt 201 of the conveyor assembly 2 to limit and fix the wires. Then, the conveyor belt 201 starts according to a preset rhythm, driving the wire clamps 202 and the wires to move along the conveying route towards the cutting and stripping assembly 3. When the wires reach the corresponding workstation of the cutting and stripping assembly 3, the cylinder 302 drives the base 303 to descend vertically, so that the cutting blade 304, the stripping pressure block 305 and the wire end flat cutter 306 fixed on the bottom surface of the base 303 come into contact with the surface of the wires in sequence. At the same time, the two sets of cylinders 313 move synchronously to push the moving base 307 to slide. At this time, the moving base 307... The movement can move the top plate 309 and the second cylinder 310. Then, the second cylinder 310 drives the wire pulling plate 311 and the stripping plate 312 to rise and fall vertically along the support guide rod 308. At this time, after the wire pulling plate 311 descends, it pulls the wire out of the wire clamp 202 by a certain length to avoid the wire processing section being too short to complete the stripping. Then, the cutting blade 304 makes a ring cut on the wire sheath. Then, the stripping plate 312 cooperates with the descending stripping block 305 to tightly clamp the wire sheath. The sheath is stripped during the slight movement of the moving base 307. Then, the wire end flat cutter 306 cuts the wire conductor end flat to ensure the connection accuracy of subsequent welding.
[0032] After the stripping process is completed, the conveyor belt 201 continues to move the wire towards the soldering assembly 4 station. When the wire reaches the soldering position, the L-shaped pressure plate 803 driven by cylinder 6 802 presses down vertically, firmly fixing the wire in the wire holder 202. At the same time, the vibratory feeder 7 starts, orderly conveying the micro motor components stored inside to the feeding rail 9. The rotating sealing block 11, which is rotatably connected to the outside of the feeding rail 9 through the fixing plate 10, always maintains the sealing state of the output end of the feeding rail 9 under the tension of the spring 13, preventing the components from falling off prematurely. When gripping a component, the servo motor 603 of the feeding assembly 6 drives the pneumatic gripper 602 to rotate along the inner side of the hinge seat 601. After the pneumatic gripper 602 grips the micro motor, the servo motor 603 drives the pneumatic gripper 602 to reset. At this time, during the rotation, the swing arm of the rotating sealing block 11 is pushed, causing the rotating sealing block 11 to rotate and open the output end of the feeding rail 9. Then, the pneumatic gripper 602 moves the component to the welding joint of the wire and positions it precisely. At the same time, under the reset action of the spring 13, the swing arm of the rotating sealing block 11 seals the output end of the feeding rail 9 again.
[0033] Finally, cylinder 402 drives the lifting plate 403 at the output end to rise and fall vertically, adjusting the height of the solder gun 408 to match the height of the docking point. Cylinder 5 404 synchronously drives the connecting plate 405 to move horizontally, moving the mounting base 407 and the solder gun 408 closer to the docking point. At the same time, the two sets of soldering boxes 15 inside the mounting bracket 14 on the upper side of platform 1 supply power to the corresponding solder gun 408 through the lines, ensuring that the solder gun 408 is in a stable working state. At this time, the tilted solder gun 408 is precisely aligned with the docking gap between the wire conductor and the micro motor component to complete the soldering operation. After a set of soldering is completed, each component is reset, and the conveyor belt 201 carries the next stripped wire into the workstation, repeating the above process to achieve continuous automated wire soldering processing.
Claims
1. A wire soldering machine, comprising a platform (1), characterized in that: The platform (1) is provided with a conveying component (2) on its upper side. Along the conveying route of the conveying component (2), the platform (1) is provided with a cutting component (3) and two sets of soldering components (4) in sequence. The platform (1) is fixedly connected with a frame two (5). The frame two (5) is provided with a feeding component (6) on its outer side. The platform (1) is fixedly installed with a vibratory feeder (7). The output end of the vibratory feeder (7) is fixedly connected with a feeding rail (9). The peeling assembly (3) includes a frame (301) fixedly connected to the outside of the platform (1). A cylinder (302) is fixedly embedded on the upper side of the frame (301). A base (303) is fixedly connected to the output end of the cylinder (302). A peeling knife (304), a peeling pressing block (305), and a wire end flat cutter (306) are fixedly connected to the bottom surface of the base (303). Two sets of cylinders (313) are fixedly connected to the upper side of the platform (1). A movable base (307) is fixedly connected to the output end of each of the two sets of cylinders (313). A top plate (309) is provided above each of the two movable bases (307). A cylinder (310) is fixedly embedded on the upper side of each of the two top plates (309). A wire pulling pressing plate (311) and a peeling pressing plate (312) are fixedly connected to the output ends of the two cylinders (310) respectively. The two sets of soldering components (4) are arranged symmetrically. Each soldering component (4) includes a fixed frame (401) fixedly connected to the outside of the frame two (5). A cylinder four (402) is fixedly connected to the outside of the fixed frame (401). A lifting plate (403) is fixedly connected to the output end of the cylinder four (402). A cylinder five (404) is fixedly connected to the upper side of the lifting plate (403). A connecting plate (405) is fixedly connected to the output end of the cylinder five (404). A movable seat (406) is fixedly connected to the outside of the connecting plate (405). A mounting seat (407) is fixedly installed on the outside of the movable seat (406). A soldering gun (408) is fixedly installed on the inside of the mounting seat (407). The feeding assembly (6) includes a hinge seat (601) fixedly connected to the outside of the frame two (5). A pneumatic gripper (602) is hinged to the inside of the hinge seat (601). A servo motor (603) is fixedly embedded on the outside of the hinge seat (601). The output end of the servo motor (603) is fixedly connected to the outside of the pneumatic gripper (602). The position of the pneumatic gripper (602) is adapted to the discharge end of the feeding rail (9).
2. The wire soldering machine according to claim 1, characterized in that: The conveying assembly (2) includes a conveyor belt (201) fixedly installed on the upper side of the platform (1), and the conveyor belt (201) is fixedly equipped with a plurality of equidistant wire clamps (202).
3. The wire soldering machine according to claim 1, characterized in that: The peeling knife (304), peeling block (305) and wire end flat cutter (306) are arranged sequentially along the conveying route of the conveying assembly (2). The position of the wire pulling plate (311) is adapted to the conveying end of the conveying assembly (2), and the position of the peeling plate (312) is adapted to the position of the peeling block (305).
4. The wire soldering machine according to claim 1, characterized in that: Two support guide rods (308) are fixedly connected to the upper side of each of the two movable bases (307), and the top of the support guide rods (308) is fixedly connected to the bottom surface of the top plate (309). The inner sides of the pull wire pressure plate (311) and the peeling pressure plate (312) are slidably connected to the outer side of the support guide rods (308). Two sets of guide frames (16) are fixedly connected to the outer side of the frame two (5), and the outer side of the movable base (307) is slidably connected to the inner side of the guide frame (16).
5. The wire soldering machine according to claim 1, characterized in that: The fourth cylinder (402) is arranged vertically, the fifth cylinder (404) is arranged horizontally, and the solder gun (408) is arranged at an angle.
6. The wire soldering machine according to claim 1, characterized in that: A wire pressing assembly (8) is provided on the outside of the frame one (301). The position of the wire pressing assembly (8) is adapted to the position of the solder assembly (4). The wire pressing assembly (8) includes a bracket (801) fixedly connected to the outside of the frame one (301). A cylinder six (802) is fixedly embedded on the upper side of the bracket (801). An L-shaped pressure plate (803) is fixedly connected to the output end of the cylinder six (802).
7. The wire soldering machine according to claim 1, characterized in that: A fixed plate (10) is fixedly connected to the outer side of the conveying rail (9). A rotating sealing block (11) is rotatably connected to the upper side of the fixed plate (10). The swing arm of the rotating sealing block (11) is adapted to the output end of the conveying rail (9). A push plate (12) is fixedly connected to the outer side of the rotating sealing block (11). The position of the push plate (12) corresponds to the position of the swing arm of the rotating sealing block (11). A spring (13) is fixedly connected to the outer side of the push plate (12), and the other end of the spring (13) is fixedly connected to the outer side of the conveying rail (9).
8. The wire soldering machine according to claim 1, characterized in that: The platform (1) is fixedly connected to the upper side of the mounting frame (14), and two sets of solder boxes (15) are installed on the inner side of the mounting frame (14). The output ends of the two sets of solder boxes (15) are respectively connected to the input ends of the solder guns (408) in the two sets of solder components (4) through lines.