A CCS integrated busbar base mounting mechanism

CN224862615UActive Publication Date: 2026-10-16BOQIAN ELECTRONIC TECHNOLOGY (HUZHOU) CO LTD
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Patent Information

Application Number
CN202522638792.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-12
Publication Date
2026-10-16
Estimated Expiration
2035-12-12

AI Technical Summary

Technical Problem

[0002]CCS(Cells Contact System,集成母排),主要由信号采集组件(FPC、PCB、FFC等)、塑胶结构件、铜铝排等组成,通过热压合或铆接等工艺连接成一个整体,实现电芯高压串并联,以及电池的温度采样、电芯电压采样功能,通过FPC/PCB和连接器组件提供温度和电压给BMS系统,属于BMS系统的一部分,在对集成母排安装时,需采用端部基座与电池组连接,通过基座使集成母排与电池组进行连接,目前由于基座的固定方式很难通过常规智能安装机构进行安装,从而多采用人工安装的方式对基座及集成母排进行安装,这种效率较低容易影响生产,因此,针对这个问题,本申请提供了一种CCS集成母排基座安装机构来满足需求

Benefits of technology

[0010] By adopting the above technical solution, the base was adapted to the intelligent installation mechanism.

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Abstract

The utility model discloses a kind of CCS integrated busbar base mounting mechanism, including intelligent mounting mechanism, battery pack, the both sides of battery pack are fixedly connected with side mounting piece, the top of battery pack is provided with integrated busbar, the both sides of integrated busbar are provided with fixing piece, the inside of side mounting piece is fixedly connected with connection plug-in, the inside of side mounting piece is inserted with base assembly, the side of base assembly is inserted with cooperation component, base assembly includes the fixed base inserted in the inside of side mounting piece, fixed base and fixed piece are set in the form of adhesion.The utility model is through being set with base assembly and cooperation component, the adjustment of current base mounting mode, so that the installation of base only needs to be installed by simple vertical and horizontal movement track, to enable current intelligent mounting mechanism to install base, so that the installation of base has intelligentization, and further improve production efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of integrated busbar installation technology, specifically a CCS integrated busbar base installation mechanism. Background Technology

[0002] The CCS (Cells Contact System, integrated busbar) is mainly composed of signal acquisition components (FPC, PCB, FFC, etc.), plastic structural parts, copper and aluminum busbars, etc., which are connected into a whole through processes such as hot pressing or riveting. It realizes high-voltage series and parallel connection of battery cells, as well as battery temperature sampling and cell voltage sampling functions. It provides temperature and voltage to the BMS system through FPC / PCB and connector components and is part of the BMS system. When installing the integrated busbar, it is necessary to use an end base to connect to the battery pack. The base connects the integrated busbar to the battery pack. Currently, the fixing method of the base is difficult to install using conventional intelligent installation mechanisms, so manual installation is often used for the base and integrated busbar. This is inefficient and can easily affect production. Therefore, to address this problem, this application provides a CCS integrated busbar base installation mechanism to meet the requirements. Summary of the Invention

[0003] The purpose of this utility model is to provide a CCS integrated busbar base installation mechanism to solve the problems mentioned in the background art.

[0004] A CCS integrated busbar base mounting mechanism includes an intelligent mounting mechanism and a battery pack. Side mounting members are fixedly connected to both sides of the battery pack. An integrated busbar is located on the top of the battery pack. Fixing members are located on both sides of the integrated busbar. A connecting plug is fixedly connected to the inner side of each side mounting member. A base assembly is inserted into the inner side of each side mounting member. A mating component is inserted into one side of the base assembly. The base assembly includes a fixed base inserted into the inner side of the side mounting member. The fixed base and the fixing members are fitted together. The connecting plug is inserted into the inner side of the fixed base. A fixing pin is fixedly connected to the top of the fixed base and is inserted into the interior of the fixing member.

[0005] In a preferred embodiment, a base side limiting member is fixedly connected to one side of the fixed base, the base side limiting member is disposed on one side of the battery pack, and an insertion hole is provided on one side of the base side limiting member.

[0006] In a preferred embodiment, a base sub-component is fixedly connected to the end of the base side limiting member away from the fixed base, and the base sub-component is inserted into the inner side of the side mounting member.

[0007] In a preferred embodiment, the mating assembly includes a base mating member inserted into the inside of the fixing pin, and a first fixing rod is fixedly connected to one side of the base mating member, the first fixing rod being inserted into the inside of the connecting plug.

[0008] In a preferred embodiment, a mating member side strip is fixedly connected to one side of the base mating member, and a plug is inserted into one side of the mating member side strip, the plug being inserted into the inside of the insertion hole.

[0009] In a preferred embodiment, a fixing plate is fixedly connected to the top of the mating component side strip, the fixing plate is arranged in an abutting position against the integrated busbar, and a second fixing rod is fixedly connected to the end of the mating component side strip away from the base mating component.

[0010] By adopting the above technical solution, the base was adapted to the intelligent installation mechanism.

[0011] Compared with the prior art, the beneficial effects of this utility model are: by setting the base component and the matching component, the current base installation method is adjusted so that the base can be installed by simply moving along a vertical and horizontal trajectory, so that the current intelligent installation mechanism can install the base, thereby making the base installation intelligent, thus improving production efficiency. At the same time, it can also further increase the connection area between the base and the integrated busbar, thereby improving the stability of the integrated busbar after it is fixed. Attached Figure Description

[0012] Figure 1 A three-dimensional structural diagram of the CCS integrated busbar base installation mechanism; Figure 2 This is a three-dimensional structural diagram of the battery pack; Figure 3 for Figure 2 Enlarged view of the A-section structure; Figure 4 This is a structural diagram of the fixing pin and the base mating part; Figure 5 This is a three-dimensional structural diagram of the base assembly; Figure 6 To illustrate the 3D structure of the components; Figure 7 This is a three-dimensional structural diagram of the battery pack and integrated busbar.

[0013] In the diagram: 1. Intelligent installation mechanism; 2. Battery pack; 3. Side mounting component; 4. Integrated busbar; 5. Fixing component; 6. Connecting plug; 7. Fixed base; 8. Fixing pin; 9. Base mating component; 10. First fixing rod; 11. Base side limiting component; 12. Insertion hole; 13. Side strip of mating component; 14. Insert post; 15. Fixing pressure plate; 16. Second fixing rod; 17. Base sub-component. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Refer to the instruction manual appendix Figures 1-7 As shown, an embodiment of the present invention provides a CCS integrated busbar base mounting mechanism, comprising an intelligent mounting mechanism 1 and a battery pack 2. Side mounting members 3 are fixedly connected to both sides of the battery pack 2. An integrated busbar 4 is mounted on the top of the battery pack 2. Fixing members 5 are provided on both sides of the integrated busbar 4. Connecting plugs 6 are fixedly connected to the inner side of the side mounting members 3. Two connecting plugs 6 are provided on the inner side of each of the two side mounting members 3. The connecting plugs 6 are T-shaped. A base assembly is inserted into the inner side of the side mounting members 3. A mating component is inserted into one side of the base assembly. The base assembly includes a fixed base inserted into the inner side of the side mounting members 3. 7. The fixed base 7 is provided with anti-slip protrusions on both sides inside the side mounting component 3. The fixed base 7 is fitted with the fixing component 5. The connecting plug 6 is inserted into the inner side of the fixed base 7. The top of the fixed base 7 is fixedly connected with a fixing pin 8, which is inserted into the inside of the fixing component 5. A base side limiting component 11 is fixedly connected to one side of the fixed base 7. The base side limiting component 11 is located on one side of the battery pack 2. An insertion hole 12 is opened on one side of the base side limiting component 11. A base sub-component 17 is fixedly connected to the end of the base side limiting component 11 away from the fixed base 7. The base sub-component 17 is inserted into the inner side of the side mounting component 3.

[0016] Furthermore, such as Figure 3 As shown, the mating assembly includes a base mating part 9 inserted into the inner side of the fixing pin 8. The bottom contour of the base mating part 9 is adapted to the inner contour of the fixing pin 8. A first fixing rod 10 is fixedly connected to one side of the base mating part 9. The first fixing rod 10 is inserted into the interior of the connecting plug 6. A mating part side strip 13 is fixedly connected to one side of the base mating part 9. A plug post 14 is inserted into one side of the mating part side strip 13. The plug post 14 is inserted into the inner side of the socket 12. A fixing pressure plate 15 is fixedly connected to the top of the mating part side strip 13. The fixing pressure plate 15 is L-shaped and abuts against the integrated busbar 4. A second fixing rod 16 is fixedly connected to the end of the mating part side strip 13 away from the base mating part 9.

[0017] It should be noted that, during the installation of the integrated busbar and base, the robotic arm of the intelligent installation mechanism 1 grasps the fixed base 7 and the insertion post 14 of the base assembly, and inserts them into the inner side of the two side mounting parts 3 by vertical movement. After the base assemblies on both sides are inserted into the inner side of the side mounting parts 3, the integrated busbar 4 is placed on top of the battery pack 2 by the intelligent installation mechanism 1, and at the same time, the fixing pin 8 is inserted into the inside of the fixing part 5, thereby positioning the integrated busbar 4 and completing part of the base installation. Then, the intelligent installation mechanism 1 grasps the mating components and moves them horizontally to insert the base mating part 9 into the inner side of the fixing pin 8, and the first fixing rod 10 is inserted into the inner side of the connecting plug 6, thereby completing the base installation. At the same time, the base mating part 9 limits the fixing part 5 to complete the fixation of the integrated busbar 4. Simultaneously, the first fixing rod 10 limits the fixing base 7, thus fixing the base 7. The second fixing rod 16 is inserted into the interior of the connecting plug 6 on the other side, fixing both ends of the base assembly. At the same time, the plug 14 is inserted into the inside of the plug hole 12. Through the multiple fixing plates 15 on both sides of the cooperating assembly, the two sides of the integrated busbar 4 are limited, further fixing the two sides of the integrated busbar 4. This makes up for the current drawback that the base cannot simultaneously fix the circumference of the integrated busbar 4 completely, ensuring the firmness of the integrated busbar 4. In summary, by adjusting the current base installation method, the base can be installed by simply moving vertically and horizontally, enabling the current intelligent installation mechanism to install the base, thereby making the base installation intelligent and improving production efficiency.

Claims

1. A CCS integrated busbar base mounting mechanism, comprising an intelligent mounting mechanism (1) and a battery pack (2), characterized in that: The battery pack (2) is fixedly connected to both sides of the side mounting parts (3), and the battery pack (2) is provided with an integrated busbar (4) on the top. The integrated busbar (4) is provided with fixing parts (5) on both sides. The side mounting parts (3) is fixedly connected to the inner side of the side mounting parts (3). The side mounting parts (3) is inserted into the inner side of the side mounting parts (3). The base assembly is inserted into one side of the base assembly. The base assembly includes a fixed base (7) inserted into the inner side of the side mounting parts (3). The fixed base (7) and the fixing parts (5) are fitted together. The connecting parts (6) are inserted into the inner side of the fixed base (7). The fixed base (7) is fixedly connected to the top of the fixed base (7). The fixed pin (8) is inserted into the inside of the fixing parts (5).

2. The CCS integrated busbar base mounting mechanism according to claim 1, characterized in that: A base side limiting member (11) is fixedly connected to one side of the fixed base (7). The base side limiting member (11) is located on one side of the battery pack (2). An insertion hole (12) is provided on one side of the base side limiting member (11).

3. The CCS integrated busbar base mounting mechanism according to claim 2, characterized in that: The base side limiting member (11) is fixedly connected to a base sub-member (17) at one end away from the fixed base (7), and the base sub-member (17) is inserted into the inner side of the side mounting member (3).

4. The CCS integrated busbar base mounting mechanism according to claim 2, characterized in that: The mating assembly includes a base mating part (9) inserted into the inside of the fixing pin (8), and a first fixing rod (10) is fixedly connected to one side of the base mating part (9). The first fixing rod (10) is inserted into the inside of the connecting plug (6).

5. The CCS integrated busbar base mounting mechanism according to claim 4, characterized in that: One side of the base fitting (9) is fixedly connected to a fitting side strip (13), and a plug (14) is inserted into one side of the fitting side strip (13), and the plug (14) is inserted into the inside of the socket (12).

6. The CCS integrated busbar base mounting mechanism according to claim 5, characterized in that: A fixing plate (15) is fixedly connected to the top of the mating component side strip (13). The fixing plate (15) is arranged in abutting position with the integrated busbar (4). A second fixing rod (16) is fixedly connected to the end of the mating component side strip (13) away from the base mating component (9).