Multifunctional distribution box body
Patent Information
- Application Number
- CN202522068333.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-25
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-09-25
AI Technical Summary
[0002]现有配电箱电缆一般采用下出线或者侧下进出线的方式,但是在变压器处于配电箱上方的时候,这种进出线方式不便于安装且会导致进出线电缆看起来比较散乱,同时也影响安全性
为了克服现有配电箱进出电缆不美观、安全性低、吊装不方便、叉车转运依赖托盘、现场检修不方便挂接检修梯的问题,本实用新型通过在配电箱侧面设置带通风口的电缆室的方式,引导电缆沿电缆室形成上进出线形式,从而进出电缆在与上方设备连接的时候会更加美观和安全,并且不会漏水,解决了电缆侧方或者下方进出线的安全和美观问题。避免了传统下出线或侧下进出线导致的电缆散乱问题,减少了电缆与上方设备连接时的安全隐患;同时电缆室上下通道设置防水塑料套,有效防止雨水渗入,配合通风口设计保障了电缆室的散热性能,提升了电缆进出线的规范性和可靠性。
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Figure CN224862638U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of power distribution technology, and in particular relates to a multifunctional power distribution box enclosure. Background Technology
[0002] Existing distribution box cables typically use bottom or side-bottom entry / exit methods. However, when the transformer is located above the distribution box, this method is inconvenient for installation and results in messy cables, also compromising safety. Furthermore, traditional distribution boxes require hoisting upon arrival at the site, which is inconvenient due to the lack of lifting lugs. Additionally, the absence of a support frame necessitates reliance on pallets during forklift transport, and the lack of mounting points for maintenance ladders during on-site repairs further complicates matters.
[0003] Conventional distribution boxes are usually made of metal, which is conductive, increasing the risk of electric shock and leakage. They are also heavy, making them inconvenient to transport and install.
[0004] In response to the technical problems existing in the above-mentioned prior art, those skilled in the art need to continuously develop a new type of distribution box enclosure. Utility Model Content
[0005] To address the shortcomings of the existing technology, this utility model provides a multifunctional distribution box enclosure. Its purpose is to achieve both safety and aesthetics in the distribution box's cable entry and exit, facilitate easy hoisting, allow forklift transport without relying on pallets, and make on-site maintenance more convenient by connecting a maintenance ladder.
[0006] The technical solution adopted by this utility model to achieve the above objectives is as follows: A multifunctional distribution box enclosure includes a distribution box with a cable compartment connected to its side. The cable compartment consists of an upper cover, a bottom plate, a front cover, a rear cover, and an outer cover. The outer cover is located on the side away from the distribution box and has a first ventilation opening. The interior of the cable compartment has a second ventilation opening and a channel on the connection surface with the distribution box body. The upper cover and bottom plate of the cable compartment have upper and lower cable entry / exit channels, respectively. A tower plug is connected above the upper cable entry / exit channel. A hanging bracket is fixedly connected to the top of the distribution box body, and a lifting lug is fixedly connected to the upper part of the hanging bracket. A ladder bracket is fixedly connected to the bottom of the distribution box.
[0007] Furthermore, the distribution box and the cable compartment are connected by bolts. Pre-embedded bolt holes are provided at fixed positions on the connection surface of the distribution box and the cable compartment. Reinforcing mounting bosses are provided at corresponding positions on the front and rear covers of the cable compartment. The connection surface of the distribution box is fixedly connected to the front and rear covers of the cable compartment by bolts. The upper and bottom covers of the cable compartment are fixed to the front and rear covers by bolts. The outer cover is a detachable cover, which is fixed by hooks in the slots of the front and rear covers.
[0008] Furthermore, a dustproof net is fixedly connected inside the first ventilation opening.
[0009] Furthermore, the casing of the distribution box is made of SMC non-metallic material.
[0010] Furthermore, the lugs are in a U-shape.
[0011] Furthermore, the cable compartment is provided with a second ventilation opening on the surface connecting it to the distribution box body, and the lower part of the connecting surface is provided with a channel for cable entry and exit; the connecting surface is equipped with a cable fixing beam for binding and fixing the incoming and outgoing cables.
[0012] Furthermore, the channel is a circular channel.
[0013] Furthermore, the channel is fitted with a silicone sleeve.
[0014] Furthermore, the upper cover of the cable compartment is provided with an upper cable entry and exit channel, and the bottom plate of the cable compartment is provided with a lower cable entry and exit channel.
[0015] Furthermore, the tower plug is installed on the upper cover plate and is engaged with the upper cable entry and exit channel using a groove.
[0016] This utility model has the following beneficial effects and advantages: To overcome the problems of unsightly and unsafe cable entry / exit in existing distribution boxes, inconvenient hoisting, reliance on pallets for forklift transport, and difficulty in attaching maintenance ladders for on-site maintenance, this utility model introduces a cable compartment with ventilation openings on the side of the distribution box. This guides the cables to form an upward entry / exit configuration within the cable compartment, resulting in a more aesthetically pleasing and safer connection to the equipment above, while also preventing water leakage. This solves the safety and aesthetic issues associated with side or bottom cable entry / exit. It avoids the tangled cable problems caused by traditional bottom or side-bottom entry / exit methods and reduces safety hazards when connecting cables to the equipment above. Simultaneously, waterproof plastic sleeves are installed in the upper and lower passages of the cable compartment to effectively prevent rainwater infiltration, and the ventilation design ensures the heat dissipation performance of the cable compartment, improving the standardization and reliability of cable entry / exit.
[0017] This utility model also enhances the convenience of transportation and maintenance by adding a metal bracket to the bottom of the distribution box. It allows the distribution box to be transported directly by forklift without relying on a pallet, thus enabling easy attachment of a maintenance ladder for on-site maintenance. This achieves direct forklift transport, eliminating the reliance on pallets in traditional transportation and reducing transportation costs. Furthermore, it provides a stable support point for the on-site maintenance ladder, facilitating operation by maintenance personnel. This solves the problem of inconvenient transportation and maintenance caused by the lack of a bracket in traditional distribution boxes, greatly reducing the labor intensity of manual operations and significantly improving work efficiency.
[0018] This utility model also enables convenient on-site hoisting and installation of the distribution box by pre-installing lifting lugs on the top of the distribution box. The structural design of pre-installing an inverted L-shaped metal frame and a Z-shaped lifting lug on the top of the box allows the distribution box to be directly hoisted and installed using the lifting lugs without the need for additional auxiliary tools or complicated hoisting preparations. This significantly improves on-site construction efficiency and solves the problem of hoisting difficulties caused by the lack of lifting lugs in traditional distribution boxes.
[0019] Furthermore, this utility model enhances safety performance and overall usability. The distribution box housing, made from a novel non-metallic material, SMC fire-resistant and insulating plastic, offers superior insulation and toughness compared to traditional metal housings. This effectively reduces the risk of electrical conductivity and leakage, ensuring operator safety. It is also lightweight, facilitating assembly, transportation, and installation. Due to its SMC plastic housing, it possesses superior flame-retardant properties, resulting in better fire resistance than existing metal-cased distribution boxes. The lifespan and strength of the distribution box also meet stringent usage requirements. Special design avoids the risk of water leakage during plastic housing assembly, resulting in significantly better overall performance than traditional metal distribution boxes. Attached Figure Description
[0020] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 yes Figure 1 A three-dimensional image; Figure 3 This is a schematic diagram of the internal structure of the cable housing of this utility model; Figure 4 This is a schematic diagram of the bolt connection structure in this utility model; Figure 5 This is a schematic diagram of the bolt connection structure in an embodiment of this utility model; Figure 6 This is a schematic diagram of the waterproof structure in this utility model; Figure 7 This is a schematic diagram of the tower plug structure in this utility model.
[0021] In the diagram: 1. Distribution box; 2. Cable compartment; 3. Outer cover plate; 4. Upper cover plate; 5. Base plate; 6. Front cover plate; 7. Rear cover plate; 8. Tower plug; 9. Hanger; 10. Ladder bracket; 11. Lifting lug; 12. Connecting surface; 13. First ventilation opening; 14. Second ventilation opening; 15. Passageway; 16. Upper cable entry / exit passageway; 17. Lower cable entry / exit passageway; 18. Cable fixing beam. Detailed Implementation
[0022] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, unless otherwise specified, the embodiments of this utility model and the features thereof can be combined with each other.
[0023] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below.
[0024] The following reference Figures 1-7 The technical solutions of some embodiments of this utility model are described below.
[0025] Example 1
[0026] This utility model provides an embodiment of a multifunctional power distribution box enclosure. For example... Figure 1 and Figure 2 As shown, Figure 1 and Figure 2 This is a structural schematic diagram of the present invention. Figure 3 This is a schematic diagram of the internal structure of the cable chamber of this utility model.
[0027] The present invention relates to a distribution box in which a cable compartment 2 is added to the side of a conventional distribution box 1. The cable compartment 2 consists of an upper cover plate 4, a bottom plate 5, a front cover plate 6, a rear cover plate 7, and an outer cover plate 3. The outer cover plate 3 is located on the side away from the distribution box 1 and is detachable. The outer cover plate 3 is provided with a first ventilation opening 13.
[0028] like Figure 4 and Figure 5 As shown, Figure 4 This is a schematic diagram of the bolt connection structure in this utility model. Figure 5 This is a schematic diagram of the bolt connection structure in an embodiment of this utility model.
[0029] The distribution box 1 and the cable compartment 2 of this utility model are connected by bolts. Pre-embedded bolt holes are provided at fixed positions on the connecting surface 12 on one side of the cable compartment. Reinforcing bosses are provided at corresponding positions on the front cover plate 6 and rear cover plate 7 of the cable compartment. The connecting surface 12 of the distribution box is fixed to the front cover plate 6 and rear cover plate 7 of the cable compartment by bolts. The upper cover plate 4 and bottom plate 5 of the cable compartment are fixed to the front cover plate 6 and rear cover plate 7 by bolts. The outer cover plate 3 is fixed by hooks in the slots of the front cover plate 6 and rear cover plate 7. For construction or maintenance, the cover plate 3 can be removed by holding the handle under the first ventilation opening 13 and pulling upwards. After construction or maintenance, the hooks of the cover plate 3 can be aligned with the slots of the cover plate 6 and rear cover plate 7, and the outer cover plate 3 can be reinstalled by pulling downwards.
[0030] The cable compartment 2 has a second ventilation opening 14 on the connection surface 12 between the cable compartment 2 and the main body of the distribution box 1. The lower part of the connection surface 12 also has a circular channel 15 for cable entry and exit. The upper cover plate 4 of the cable compartment 2 has an upper cable entry and exit channel 16, and the lower box bottom plate 5 of the cable compartment 2 has a lower cable entry and exit channel 17. Above the upper cable entry and exit channel 16, a plastic plug 8 is provided to cover the cable entry and exit channel.
[0031] like Figure 6 and Figure 7 As shown, Figure 6 This is a schematic diagram of the waterproof structure in this utility model. Figure 7 This is a schematic diagram of the tower plug structure in this utility model.
[0032] The tower plug 8 is installed on the upper cover plate 4 and is secured to the upper cable entry / exit channel 16 with a groove to achieve outdoor rain protection. The top of the tower plug 8 can be cut according to the diameter of the incoming and outgoing cables so that the cables fit snugly against the tower plug when passing through it into and out of the cable chamber, reducing the entry of rainwater and debris into the cable chamber. If a small amount of rainwater enters, it can flow out of the cable chamber through the drainage holes on the bottom plate 5.
[0033] When in use, the cable can be selected to enter the cable chamber 2 from the upper cable entry / exit channel 16 or the lower cable entry / exit channel 17. Then, it enters the distribution box 1 through the channel 15 on the connection surface 12 between the cable chamber 2 and the main body of the distribution box 1. The connection surface 12 is equipped with a cable fixing beam 18 for binding and fixing the incoming and outgoing cables.
[0034] To facilitate on-site hoisting, an inverted L-shaped hanger 9 is first installed on the upper side of the distribution box 1. A Z-shaped lifting lug 11 is fixedly connected to the upper plane of the hanger 9. Two lifting lugs 11 are fixedly connected to each side of the hanger 9, for a total of four.
[0035] A ladder bracket 10 is fixedly connected to the bottom of the distribution box 1. A ladder bracket 10 is connected to the front and rear sides of the bottom of the distribution box 1 to facilitate forklift transportation and on-site connection of maintenance ladders.
[0036] The casing of the distribution box 1 is made of SMC non-metallic material. Compared with metal casings, SMC non-metallic material casings have better insulation performance, are less conductive and prone to leakage, and offer better safety. They are also lightweight, making assembly, transportation, and installation convenient. Furthermore, SMC non-metallic material has excellent flame-retardant properties, thus providing good fire resistance. Its service life and casing strength both meet the requirements for distribution box use, significantly improving the safety of the distribution box. Traditional casings use thin steel plates, which suffer from severe corrosion over time, exhibiting poor corrosion resistance. This new type of distribution box, made of SMC non-metallic material, offers safety, corrosion resistance, environmental friendliness, and aesthetic appeal.
[0037] The casing of the distribution box 1, made of SMC non-metallic material, is assembled by die casting and bolt fastening. Through simulation calculations and testing, the strength and safety performance of the casing are guaranteed. Its main components include: cover plate, bottom plate, side plates, door frame, door panel, cable trough cover plate, cable trough bottom plate, side plates, and sealing plate. A unique design on the top of the door frame and side plates achieves a waterproof effect.
[0038] Example 2
[0039] This utility model provides another embodiment, which is a multifunctional power distribution box enclosure.
[0040] The first ventilation opening 13 is fixedly connected to a dustproof net, which not only enables the first ventilation opening 13 to function normally, but also blocks large dust, impurities, insects and other dirt from the outside through the dustproof net, effectively keeping the inside of the distribution box clean, preventing dust and other contaminants from entering the distribution box and adhering to the outside of electronic components, thus affecting the normal operation and heat dissipation of electronic components, reducing safety hazards inside the distribution box, and reducing the occurrence of equipment failures caused by external factors such as dust.
[0041] Everything else is the same as in Example 1.
[0042] Example 3
[0043] This utility model provides another embodiment, which is a multifunctional power distribution box enclosure.
[0044] The channel 15 is used for cable entry and exit. It is a circular channel with a silicone sleeve inside to effectively protect the cable, prevent cable wear, and extend the cable's service life when the cable is inserted.
[0045] Everything else is the same as in Example 1.
[0046] Example 4
[0047] This utility model provides another embodiment, which is a multifunctional power distribution box enclosure.
[0048] The unique groove design on the top of the upper door frame and side panel of the distribution box 1 achieves a waterproof effect. The top of the door frame side panel has a continuous upward-protruding vertical edge, and the door frame has a horizontally protruding horizontal edge, as well as sealing strips on all four sides. When the door is closed, it fits tightly, forming drainage channels to achieve a waterproof sealing function.
[0049] In this invention, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. The terms "connection" and "fixed" should be interpreted broadly; for example, "connection" can mean a fixed connection, a detachable connection, or an integral connection. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0050] In the description of this utility model, it should be understood that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this utility model and simplifying the description, and is not intended to indicate or imply that the device or unit referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation of this utility model.
[0051] In the description of this specification, the terms "one embodiment," "some embodiments," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0052] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and not to limit it. Although the utility model has been described in detail with reference to the above embodiments, those skilled in the art should understand that modifications or equivalent substitutions can still be made to the specific implementation of this utility model. Any modifications or equivalent substitutions that do not depart from the spirit and scope of this utility model should be covered within the protection scope of the claims of this utility model.
Claims
1. A multi-functional distribution box enclosure, comprising a distribution box (1), characterized in that: A cable compartment (2) is connected to the side of the distribution box (1). The cable compartment (2) consists of an upper cover plate (4), a bottom plate (5), a front cover plate (6), a rear cover plate (7), and an outer cover plate (3). The outer cover plate (3) is located on the other side away from the distribution box (1). A first ventilation opening (13) is provided on the outer cover plate (3). A second ventilation opening (14) and a passage (15) are provided on the connection surface (12) between the inside of the cable compartment (2) and the body of the distribution box (1). An upper cable entry and exit passage (16) and a lower cable entry and exit passage (17) are provided on the upper cover plate (4) and the bottom plate (5) of the cable compartment (2). A tower plug (8) is connected above the upper cable entry and exit passage (16). A hanging piece (9) is fixedly connected above the body of the distribution box (1). A lifting lug (11) is fixedly connected to the upper part of the hanging piece (9). A ladder bracket (10) is fixedly connected to the bottom of the distribution box (1).
2. The multi-functional distribution box enclosure according to claim 1, characterized in that: The distribution box (1) and the cable compartment (2) are connected by bolts. A bolt installation pre-embedded hole is set at the fixed position on the connection surface (12) on the side of the cable compartment of the distribution box. The corresponding positions of the front cover plate (6) and the rear cover plate (7) of the cable compartment are provided with mounting and reinforcing bosses. The connection surface (12) of the distribution box is fixedly connected to the front cover plate (6) and the rear cover plate (7) of the cable compartment by bolts. The upper cover plate (4) and the bottom plate (5) of the cable compartment are fixed on the front cover plate (6) and the rear cover plate (7) by bolts. The outer cover plate (3) is a detachable cover plate. It is hooked in the slot of the front cover plate (6) and the rear cover plate (7) to realize the fixation of the outer cover plate (3).
3. The multi-functional distribution box enclosure according to claim 1, characterized in that: A dustproof net is fixedly connected inside the first ventilation opening (13).
4. The multi-functional distribution box enclosure according to claim 1, characterized in that: The casing of the distribution box (1) is made of SMC non-metallic material.
5. The multi-functional distribution box enclosure according to claim 1, characterized in that: The lug (11) has a zigzag structure.
6. The multi-functional distribution box enclosure according to claim 1, characterized in that: The cable compartment (2) is provided with a second ventilation opening (14) on the connection surface (12) between the inside of the cable compartment (2) and the main body of the distribution box (1). The lower part of the connection surface (12) is provided with a channel (15) for cable entry and exit. The connection surface (12) is equipped with a cable fixing beam (18) for binding and fixing the incoming and outgoing cables.
7. The multi-functional distribution box enclosure according to claim 1, characterized in that: The channel (15) is a circular channel.
8. The multi-functional distribution box enclosure according to claim 1, characterized in that: The channel (15) is fitted with a silicone sleeve.
9. The multi-functional distribution box enclosure according to claim 1, characterized in that: The upper cover plate (4) of the cable chamber (2) is provided with an upper cable entry and exit channel (16), and the bottom plate (5) of the cable chamber (2) is provided with a lower cable entry and exit channel (17).
10. The multifunctional distribution box enclosure according to claim 1, characterized in that: The tower plug (8) is installed on the upper cover plate (4) and is attached to the upper cable inlet / outlet channel (16) by means of a groove.