Portable assembled iron guide rail

CN224862700UActive Publication Date: 2026-10-16SHANGHUA ELECTRIC CO LTD
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Patent Information

Application Number
CN202522180136.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-15
Publication Date
2026-10-16
Estimated Expiration
2035-10-15

AI Technical Summary

Technical Problem

[0003]市面上现有的导轨的材质通常是铁导轨与铝导轨所制,制成该类型的导轨材料和能源消耗大,生产加工成本耗费较高,不符合当今绿色节能设计

Benefits of technology

通过设置有安装支架、连接支架、主支撑板、前联锁支架、后联锁支架和小封板,主支撑板采用U形一体式设计,具有独特的成型结构从而提高结构强度,主支撑件的材料为3.0mm的厚度,3.0mm厚度设计的优点是导轨整体强度好,可以有效抑制手车的后仰问题,结构之间通过钢结构抽芯铆钉进行铆接,铆接灵活方便,铆接后连接强度高,牢固可靠,减少了总体的零件数量和重量,使得此导轨更加轻便灵活,采用敷铝锌板等免涂装材料,不需要电镀或喷漆,从而降本增效的同时,对环境更加环保。

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Abstract

The utility model relates to the technical field of switch cabinet, disclose light assembly type iron guide rail, include: iron guide rail main part, rotary quick release seal assembly and positioning assembly. The utility model has the following advantages and effect: through being provided with mounting support, connecting support, main support plate, front interlock support, rear interlock support and small seal plate, main support plate adopts U integral design, has the unique forming structure to improve structural strength, the material of main support piece is 3.0mm thickness, and the advantage of 3.0mm thickness design is that the overall strength of guide rail is good, can effectively restrain the problem of backward bending, and the structure is riveted through steel structure core-pulling rivet, and the riveting is flexible and convenient, and the connection strength is high after riveting, and firm and reliable, reduces the total part quantity and weight, makes this guide rail more light and flexible, adopts the coating-free material such as aluminized zinc plate, does not need electroplating or paint spraying, thereby the cost is reduced and the efficiency is increased at the same time, and the environment is more environmental protection.
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Description

Technical Field

[0001] This utility model relates to the field of switch cabinet technology, and in particular to a lightweight assembled iron guide rail. Background Technology

[0002] In the industry, 12KV armored withdrawable metal-enclosed switchgear, or simply "switchgear," is a major component of medium-voltage power distribution equipment. It mainly consists of a removable trolley (including circuit breaker trolleys and various functional trolleys) and a fixed cabinet. Guide rails are an important accessory for trolley-type switchgear, providing support, positioning, and guidance for the trolley. The trolley has "test position" and "working position" within the switchgear. To ensure the trolley operates accurately, smoothly, and reliably within the switchgear, guide rails play a crucial role and are an essential device for medium-voltage switchgear. Guide rails provide a fundamental guarantee for the safe and stable operation of the switchgear.

[0003] The guide rails currently available on the market are usually made of iron or aluminum. The materials and energy consumed in making this type of guide rail are large, and the production and processing costs are high, which does not conform to today's green and energy-saving design. Utility Model Content

[0004] The purpose of this invention is to provide a lightweight, prefabricated iron rail that can solve the problems mentioned in the background art.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a lightweight assembled iron guide rail, comprising: an iron guide rail body, a rotary quick-release sealing assembly, and a positioning assembly. The iron guide rail body includes a mounting bracket, a connecting bracket, a main support plate, a front interlocking bracket, a rear interlocking bracket, and a small sealing plate. The mounting bracket is a reference component for installation. The rotary quick-release sealing assembly is disposed on the outer wall of the main support plate. The positioning assembly is disposed on the outer wall of the main support plate and is disposed next to the rotary quick-release sealing assembly.

[0006] By adopting the above technical solution, the overall strength of the guide rail can be provided and the steel structure blind rivets used for the internal structural connection of the guide rail can be kept away from external moisture.

[0007] The present invention is further configured as follows: a connecting bracket is connected to the top of the mounting bracket by countersunk screws; a main support plate is riveted to one side of the outer wall of the connecting bracket by steel structure blind rivets; a front interlocking bracket and a rear interlocking bracket are riveted to both ends of one side of the outer wall of the main support plate by steel structure blind rivets; a small sealing plate is riveted to the front interlocking bracket and the rear interlocking bracket by steel structure blind rivets, and the small sealing plate is located above the main support plate; the rotary quick-release sealing assembly and the positioning assembly are respectively located at the outer ends of the steel structure blind rivets on the main support plate; the mounting bracket is L-shaped; the mounting bracket is connected to the side panel of the cabinet through two sets of pre-reserved elongated oval mounting holes; the main support plate is U-shaped with high strength; the main support plate is used to support, position, and guide the handcart; the front interlocking bracket and the rear interlocking bracket are L-shaped and U-shaped respectively; and the front interlocking bracket, the rear interlocking bracket, and the small sealing plate are all made of aluminum-zinc coated sheet material without coating.

[0008] By adopting the above technical solutions, the optimized structure can increase the overall strength, and its own materials can provide additional environmental benefits.

[0009] A further feature of this invention is as follows: the rotary quick-release sealing assembly includes a fixing seat welded to the outer side of the steel structure pull rivet on the main support plate. Two sets of fixing seats are spaced apart. A connecting shaft is rotatably mounted inside each set of fixing seats. An mounting block is welded between the two sets of connecting shafts. A rectangular groove is formed on one side of each mounting block. A guide rod is welded to the inner wall of the rectangular groove. Two sets of L-shaped insertion blocks are slidably mounted on the guide rod. A spring is sleeved on the guide rod and positioned between the two sets of L-shaped insertion blocks. An insertion block is positioned outside the two sets of L-shaped insertion blocks. An insertion hole is formed inside each insertion block, and the two sets of L-shaped insertion blocks are positioned inside the insertion holes of the insertion blocks. A sealing box is welded to one side of the outer wall of the insertion block. The sealing box is sleeved outside the steel structure pull rivet on the main support plate. A sealing ring is adhered to the sealing box and is attached to the outer wall of the main support plate.

[0010] By adopting the above technical solution, the steel structure core-pulling rivets can be protected from moisture by a sealed box, and the sealing ring can be quickly disassembled and replaced when it needs to be replaced due to aging.

[0011] A further feature of this invention is that the positioning component includes a fixing column welded to the other side of the steel structure core-pulling rivet on the main support plate, a positioning block rotatably mounted on the fixing column, an arc-shaped groove at the bottom end of the positioning block, a positioning rod welded to the outer wall of the main support plate, the positioning rod engaging inside the arc-shaped groove of the positioning block, and a Z-shaped connecting block welded to the other side of the outer wall of the sealing box, wherein the Z-shaped connecting block is located in the gap between the positioning block and the main support plate.

[0012] By adopting the above technical solution, it is possible to provide a fixed position for the rotated Z-shaped connecting block.

[0013] The beneficial effects of this utility model are: The system incorporates mounting brackets, connecting brackets, a main support plate, a front interlocking bracket, a rear interlocking bracket, and a small sealing plate. The main support plate features a U-shaped integrated design with a unique molding structure that enhances structural strength. The main support component is made of 3.0mm thick material, which provides excellent overall strength and effectively suppresses the backward tilting of the handcart. The components are riveted together using steel blind rivets, offering flexible and convenient connections with high strength and reliability. This reduces the overall number and weight of parts, making the guide rail lighter and more flexible. The use of aluminum-zinc coated steel and other paint-free materials eliminates the need for electroplating or painting, thus reducing costs, increasing efficiency, and being more environmentally friendly.

[0014] By incorporating a rotary quick-release sealing assembly and a positioning assembly, the rotary quick-release sealing assembly and the positioning assembly work together to prevent the steel structure blind rivets used for connection from corroding due to prolonged contact with moisture, thereby improving the connection strength of the steel structure blind rivets used for connection. Furthermore, since the sealing ring used for sealing needs to be replaced periodically, the rotary quick-release sealing assembly can be used to quickly disassemble the rivets, improving the replacement efficiency. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a three-dimensional top view of the structure of this utility model; Figure 2 This is a schematic diagram of the three-dimensional unfolded structure of this utility model; Figure 3 This is a three-dimensional structural diagram of the rotary quick-release sealing assembly and positioning assembly of this utility model. Figure 4For the present utility model Figure 3 Cross-sectional three-dimensional structural schematic diagram.

[0017] In the picture, 1. Install the bracket; 2. Connecting bracket; 3. Main support plate; 4. Front interlock bracket; 5. Rear interlock bracket; 6. Small sealing plate; 7. Rotary quick-release sealing assembly; 701. Fixing base; 702. Connecting shaft; 703. Mounting block; 704. Guide rod; 705. L-shaped plug-in block; 706. Spring; 707. Plug-in block; 708. Sealing box; 709. Sealing ring; 8. Positioning component; 801. Fixing post; 802. Positioning block; 803. Z-shaped connecting block; 804. Positioning rod. Detailed Implementation

[0018] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0019] Reference Figure 1-4The lightweight prefabricated iron rail includes: an iron rail body, a rotary quick-release sealing assembly 7, and a positioning assembly 8. The iron rail body includes a mounting bracket 1, a connecting bracket 2, a main support plate 3, a front interlocking bracket 4, a rear interlocking bracket 5, and a small sealing plate 6. The mounting bracket 1 is a reference component for installation. The connecting bracket 2 is connected to the top of the mounting bracket 1 via countersunk screws. The main support plate 3 is riveted to one side of the outer wall of the connecting bracket 2 via steel structure blind rivets. The front interlocking bracket 4 and the rear interlocking bracket 5 are riveted to both ends of one side of the outer wall of the main support plate 3 via steel structure blind rivets. The small sealing plate 6 is riveted to the front interlocking bracket 4 and the rear interlocking bracket 5 via steel structure blind rivets, and the small sealing plate 6 is located above the main support plate 3. The rotary quick-release sealing assembly 7 and the positioning assembly 8 are respectively connected. The sealing component 7 and the positioning component 8 are respectively set at the outer ends of the steel structure pull rivet of the main support plate 3. The mounting bracket 1 is L-shaped and is connected to the side panel of the cabinet through two sets of pre-reserved elongated oval mounting holes. The main support plate 3 is U-shaped with high strength. The main support plate 3 is used to support, position and guide the handcart. The front interlock bracket 4 and the rear interlock bracket 5 are L-shaped and U-shaped respectively. The front interlock bracket 4, the rear interlock bracket 5 and the small sealing plate 6 are all made of aluminum zinc plate without coating. The rotary quick-release sealing component 7 is set on the outer wall of the main support plate 3. The positioning component 8 is set on the outer wall of the main support plate 3 and is set next to the rotary quick-release sealing component 7.

[0020] The rotary quick-release sealing assembly 7 includes a fixing seat 701 welded to the outer side of the steel structure pull rivet of the main support plate 3. Two sets of fixing seats 701 are spaced apart. A connecting shaft 702 is rotatably mounted inside each set of fixing seats 701. A mounting block 703 is welded between the two sets of connecting shafts 702. A rectangular groove is formed on one side of the mounting block 703. A guide rod 704 is welded to the inner wall of the rectangular groove of the mounting block 703. Two sets of L-shaped insertion blocks 705 are slidably mounted on the guide rod 704. A spring 706 is fitted on the 04 and is positioned between two sets of L-shaped plug blocks 705. A plug block 707 is positioned outside the two sets of L-shaped plug blocks 705. The plug block 707 has a plug hole inside and the two sets of L-shaped plug blocks 705 are positioned inside the plug hole of the plug block 707. A sealing box 708 is welded to one side of the outer wall of the plug block 707. The sealing box 708 is fitted outside the steel structure pull rivet of the main support plate 3. A sealing ring 709 is adhered to the sealing box 708 and is attached to the outer wall of the main support plate 3.

[0021] The positioning component 8 includes a fixing post 801 welded to the other side of the steel structure core-pulling rivet on the main support plate 3. A positioning block 802 is rotatably mounted on the fixing post 801. An arc-shaped groove is opened at the bottom end of the positioning block 802. A positioning rod 804 is welded to the outer wall of the main support plate 3. The positioning rod 804 is engaged inside the arc-shaped groove of the positioning block 802. A Z-shaped connecting block 803 is welded to the other side of the outer wall of the sealing box 708. The Z-shaped connecting block 803 is located in the gap between the positioning block 802 and the main support plate 3.

[0022] In this utility model, the main support plate 3 can be connected to the connecting bracket 2, the front interlocking bracket 4, and the rear interlocking bracket 5 respectively through steel structure blind rivets. The front interlocking bracket 4 and the rear interlocking bracket 5 can be connected to the cabinet to provide auxiliary fixation for the main support plate 3. The front interlocking bracket 4 and the rear interlocking bracket 5 are connected to the small sealing plate 6 through steel structure blind rivets, thereby providing stability for the front interlocking bracket 4 and the rear interlocking bracket 5. The mounting bracket 1 is connected to the connecting bracket 2 through countersunk screws, providing the main support and fixation for the main support plate 3. At this time, the main support plate 3 can ensure that the handcart moves smoothly and steadily on the guide rail during the process of moving the handcart in and out of the cabinet. Especially after the handcart enters the working position, it can effectively suppress the adverse factors caused by the handcart tilting backward. In order to prevent the steel structure blind rivets on the main support plate 3 from rusting due to contact with moisture, the rotating quick-release sealing component 7 and the positioning component 8 can be used to seal and protect the steel structure blind rivets.

[0023] When the sealing ring 709 on the sealing box 708 needs to be replaced periodically, the L-shaped plug 705 on the guide rod 704 is pressed to displace within the rectangular groove of the mounting block 703. The L-shaped plug 705 is no longer compressed by the spring 706 outside the guide rod 704. When the two sets of L-shaped plugs 705 move closer together during this displacement, the plug 707 on the sealing box 708 can be pulled out from the outside of the two sets of L-shaped plugs 705. The sealing box 708 can then be removed from the two sets of L-shaped plugs 705, allowing for the replacement of the new sealing box 708. This ensures that the sealing ring 709 on the new sealing box 708 provides an effective seal. The new sealing ring 709 is then fixed to the outside of the L-shaped plug 705 by the plug 707. After connection, the mounting block 703 is rotated by the connecting shaft 702 inside the fixed seat 701, so that the new sealing box 708 rotates synchronously and is fitted onto the outside of the steel structure pull rivet, so that the sealing ring 709 of the new sealing box 708 fits against the outer wall of the main support plate 3 to achieve a sealing effect. When the Z-shaped connecting block 803 on the outer wall of the sealing box 708 rotates to the designated position, the positioning block 802 on the fixed column 801 is rotated to make the Z-shaped connecting block 803 between the main support plate 3 and the positioning block 802. The positioning block 802 limits the Z-shaped connecting block 803, thereby fixing the position of the sealing box 708. When the arc groove of the positioning block 802 passes through the soft material of the metal, it is engaged with the positioning rod 804, thereby fixing the position of the positioning block 802.

[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A lightweight, prefabricated iron guide rail, characterized in that, include: The main body of the iron rail includes a mounting bracket (1), a connecting bracket (2), a main support plate (3), a front interlocking bracket (4), a rear interlocking bracket (5), and a small sealing plate (6). The mounting bracket (1) is a reference component for installation. A rotary quick-release sealing assembly (7) is disposed on the outer wall of the main support plate (3); The rotary quick-release sealing assembly (7) includes a fixing seat (701) welded to the outside of the steel structure core-pulling rivet on the main support plate (3). The number of fixing seats (701) is two sets arranged at intervals, and a connecting shaft (702) is rotatably arranged inside both sets of fixing seats (701). The rotary quick-release sealing assembly (7) further includes a mounting block (703) welded between the two sets of connecting shafts (702). A rectangular groove is provided on one side of the mounting block (703). A guide rod (704) is welded to the inner wall of the rectangular groove of the mounting block (703). An L-shaped plug block (705) is slidably arranged on the guide rod (704). There are two sets of L-shaped plug blocks (705). A spring (706) is sleeved on the guide rod (704), and the spring (706) is arranged between the two sets of L-shaped plug blocks (705). The rotary quick-release sealing assembly (7) also includes a plug block (707) disposed outside the two sets of L-shaped plug blocks (705), wherein the plug block (707) has a plug hole inside, and the two sets of L-shaped plug blocks (705) are disposed inside the plug hole of the plug block (707); Positioning component (8) is disposed on the outer wall of the main support plate (3) and is disposed next to the rotary quick-release sealing component (7).

2. The lightweight prefabricated iron guide rail according to claim 1, characterized in that: The mounting bracket (1) is connected to a connecting bracket (2) by countersunk screws. A main support plate (3) is riveted to one side of the outer wall of the connecting bracket (2) by steel structure blind rivets. A front interlocking bracket (4) and a rear interlocking bracket (5) are riveted to both ends of the outer wall of the main support plate (3) by steel structure blind rivets. A small sealing plate (6) is riveted to the front interlocking bracket (4) and the rear interlocking bracket (5) by steel structure blind rivets. The small sealing plate (6) is located above the main support plate (3). The rotary quick-release sealing assembly (7) and the positioning assembly (8) are located at both ends of the steel structure blind rivet of the main support plate (3).

3. The lightweight prefabricated iron rail according to claim 2, characterized in that: The mounting bracket (1) is L-shaped and is connected to the side panel of the cabinet through two sets of pre-reserved elongated oval mounting holes. The main support plate (3) is U-shaped with high strength and is used to support, position and guide the handcart.

4. The lightweight prefabricated iron rail according to claim 2, characterized in that: The front interlocking bracket (4) and the rear interlocking bracket (5) are L-shaped and U-shaped respectively, and the front interlocking bracket (4), the rear interlocking bracket (5) and the small sealing plate (6) are all made of aluminum-zinc coated sheet material without coating.

5. The lightweight prefabricated iron guide rail according to claim 1, characterized in that: The rotary quick-release sealing assembly (7) also includes a sealing box (708) welded to one side of the outer wall of the plug block (707). The sealing box (708) is sleeved on the outside of the steel structure pull rivet of the main support plate (3). A sealing ring (709) is bonded to the sealing box (708) and the sealing ring (709) is attached to the outer wall of the main support plate (3).

6. The lightweight prefabricated iron guide rail according to claim 1, characterized in that: The positioning component (8) includes a fixing column (801) welded to the other side of the steel structure core-pulling rivet on the main support plate (3). A positioning block (802) is rotatably mounted on the fixing column (801). An arc groove is opened at the bottom end of the positioning block (802). A positioning rod (804) is welded to the outer wall of the main support plate (3). The positioning rod (804) is engaged inside the arc groove of the positioning block (802).

7. The lightweight prefabricated iron guide rail according to claim 6, characterized in that: The positioning component (8) also includes a Z-shaped connecting block (803) welded to the other side of the outer wall of the sealing box (708), and the Z-shaped connecting block (803) is disposed in the gap between the positioning block (802) and the main support plate (3).