A paint stripping device
Patent Information
- Application Number
- CN202522296592.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-30
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-10-30
AI Technical Summary
当生产需求切换至不同线径的漆包线时,现有设备往往需要更换对应尺寸的刀头,否则去漆不彻底或损伤导体芯线,影响焊接质量及产品可靠性
本实用新型的去漆皮装置,可通过调节机构、推动机构配合下使得连杆带动刀柄活动,实现高精度的刀头尺寸的调节。具体地,调节机构借助千分尺以极小且稳定的路径带动转轮对推动机构中的推动架的斜面推动,并最终转化为带动剥漆皮机构中的刀柄的摆动,充分利用了千分尺的精确性,实现了对刀头位置的精确调整,可以使得去漆皮装置适用于多种尺寸的漆包线中。
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Figure CN224862920U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a process for processing enameled wire, and more particularly to a device for removing the enamel coating. Background Technology
[0002] The description in this section provides only background information related to the disclosure of this utility model and does not constitute prior art.
[0003] The enameled wire inside the motor is used to wind the motor coil. The enameled layer serves both as insulation and must withstand various operating conditions such as high temperature, electromagnetic vibration, and mechanical stress. To ensure a good electrical connection between the enameled wire and terminals, solder joints, etc., the insulating enamel layer on the surface of the enameled wire usually needs to be removed during the production process. In the existing technology, mechanical enamel removal processes are widely used in motor production lines.
[0004] Currently, motor production lines typically produce multiple models and products on the same line, with significant differences in the diameter of the enameled wire between different products. When using mechanical stripping methods, the cutter head's structural dimensions must match the wire diameter to achieve a stable stripping effect. When production needs switch to enameled wires of different diameters, existing equipment often requires replacing the cutter head with a corresponding size; otherwise, incomplete stripping or damage to the conductor core may occur, affecting welding quality and product reliability. However, due to the variety of wire diameters and frequent changes, current mechanical stripping equipment cannot achieve adaptive adjustment of the cutter head size, resulting in poor equipment compatibility, long downtime for changeovers, and low production efficiency.
[0005] It should be noted that the above introduction to the technical background is only for the purpose of providing a clear and complete explanation of the technical solutions of this utility model and facilitating understanding by those skilled in the art. It should not be assumed that these technical solutions are known to those skilled in the art simply because they have been described in the background section of this utility model. Utility Model Content
[0006] The purpose of this invention is to provide a paint removal device that, through the coordination of an adjustment mechanism and a pushing mechanism, allows the connecting rod handle to move, thereby achieving high-precision adjustment of the cutter head size, and has a wide range of applications.
[0007] To achieve the above objectives, this utility model discloses a paint removal device for peeling off the enamel coating from enameled wire. The paint removal device includes: A bracket having a first end and a second end disposed opposite to each other along an axial direction; An adjustment mechanism, comprising a micrometer, an adjustment frame, and a rotating wheel, wherein the micrometer is fixed on a bracket, the telescopic end of the micrometer is connected to the adjustment frame, and the rotating wheel is mounted on the adjustment frame; A pushing mechanism, comprising a pushing frame and a push rod, wherein a spring is connected between the first end of the pushing frame and the support, a slider is provided on the pushing frame and the slider is embedded in a groove on the support, the first end of the pushing frame is provided with an inclined surface that cooperates with the rotating wheel, and the push rod is fixed on the pushing frame; A rotating mechanism, comprising a rotating pulley, a bearing housing, and a rotating flange, wherein the rotating pulley is installed at a first end of the bearing housing, the rotating flange is installed at a second end of the bearing housing, the rotating pulley is throttle-connected to the rotating flange, and the bearing housing is fixed on the bracket; A paint peeling mechanism includes a handle, a rotating frame, a blade, and a connecting rod. The rotating frame is connected to the rotating flange via a transmission. The first end of the handle is provided with a waist hole that is axially outward from the first end to the second end. The middle section of the handle is connected to the rotating frame shaft through a pivot hole. The blade is installed at the second end of the handle. The first end of the connecting rod is connected to the second end of the push rod. The second end of the connecting rod is provided with a pin that is inserted into the waist hole.
[0008] As a further description of the above technical solution, the paint removal device includes a first station and a second station, wherein, At the first station, the rotary wheel of the adjustment mechanism is pressed down by the micrometer, the push frame of the push mechanism slides towards the second end, the spring is compressed, the push rod pushes towards the second end, and the connecting rod of the paint peeling mechanism drives the first end of the knife handle to rotate inward, and the second end of the knife handle drives the knife head to rotate outward. At the second station, the rotary wheel of the adjustment mechanism is lifted by the micrometer, the spring returns to its original position, the push frame of the push mechanism slides towards the first end, the push rod returns to its original position towards the first end, and the connecting rod of the paint peeling mechanism drives the first end of the knife handle to rotate outward, and the second end of the knife handle drives the cutter head to rotate inward.
[0009] As a further description of the above technical solution, the paint removal device also includes a debris collection device, which includes a waste debris chamber and a suction pipe. The waste debris chamber is covered outside the paint removal mechanism, one end of the suction pipe is connected to the waste debris chamber, and the other end of the suction pipe is connected to an external vacuum cleaner.
[0010] As a further description of the above technical solution, the number of the tool holders is set to multiple, and the multiple tool holders are arranged at intervals around the axial direction, with the cutting head, the connecting rod and the tool holder corresponding one to one.
[0011] As a further description of the above technical solution, a rubber dust cover is fitted at the second end of the tool holder between the tool head and the rotating flange.
[0012] As a further description of the above technical solution, a guide rod is provided at the first end of the bracket, and a mounting groove corresponding to the guide rod is provided on the push frame. The spring is installed in the mounting groove, and the guide rod is connected to the spring.
[0013] As a further description of the above technical solution, the rotating pulley, bearing chamber, and rotating flange in the rotating mechanism are configured as hollow structures along the axial direction, and the push rod passes through the rotating pulley, the bearing chamber, and the rotating flange and is connected to the connecting rod.
[0014] Based on the above technical solution, the beneficial effects of this utility model are as follows: This utility model's paint removal device, through the cooperation of an adjustment mechanism and a pushing mechanism, enables a connecting rod to move the blade handle, achieving high-precision adjustment of the blade head size. Specifically, the adjustment mechanism uses a micrometer to drive a rotating wheel along a very small and stable path, pushing the inclined surface of the pushing frame in the pushing mechanism, which ultimately translates into the swinging of the blade handle in the paint removal mechanism. This fully utilizes the precision of the micrometer, achieving precise adjustment of the blade head position, making the paint removal device applicable to various sizes of enameled wire.
[0015] To further understand the features and technical content of this utility model, please refer to the following detailed description and drawings of this utility model. However, the drawings provided are for reference and illustration only and are not intended to limit this utility model. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments or prior art of this specification, the drawings used in the description of the embodiments or prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this specification. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a general schematic diagram of a paint removal device provided in the embodiments of this specification; Figure 2 This is a schematic diagram of the adjustment mechanism of a paint removal device provided in the embodiments of this specification; Figure 3 This is a schematic diagram of the top of the pushing mechanism of a paint removal device provided in the embodiments of this specification; Figure 4 This is a schematic diagram of the bottom of the pushing mechanism of a paint removal device provided in the embodiments of this specification; Figure 5 This is a schematic diagram of the rotating mechanism of a paint removal device provided in the embodiments of this specification; Figure 6This is a schematic diagram of the paint peeling mechanism of a paint peeling device provided in the embodiments of this specification; Figure 7 This is a schematic diagram of the handle of a paint removal device provided in the embodiments of this specification; Figure 8 This is a schematic diagram of a debris collection device for a paint removal apparatus provided in the embodiments of this specification; In the picture: 1. Bracket; 11. Slide groove; 12. Guide rod; 2. Adjustment mechanism; 21. Micrometer; 22. Adjustment frame; 23. Rotary wheel; 3. Pushing mechanism; 31. Pushing frame; 311. Inclined surface; 32. Push rod; 33. Spring; 34. Slider; 35. Mounting slot; 4. Rotating mechanism; 41. Rotating pulley; 42. Bearing housing; 43. Rotating flange; 5. Paint peeling mechanism; 51. Blade handle; 511. Waist hole; 512. Rotary shaft hole; 52. Rotating frame; 53. Blade head; 54. Connecting rod; 55. Rubber dust cover; 6. Debris collection device; 61. Waste debris chamber; 62. Dust suction pipe. Detailed Implementation
[0018] To enable those skilled in the art to better understand the technical solutions in this specification, the technical solutions in the embodiments of this specification will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this specification, and not all embodiments. Based on the embodiments in this specification, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of this specification.
[0019] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can understand the advantages and effects of this utility model from the content disclosed in this specification. This utility model can be implemented or applied through other different specific embodiments, and various details in this specification can also be modified and changed based on different viewpoints and applications without departing from the concept of this utility model. Furthermore, the accompanying drawings of this utility model are for simple illustration only and are not depictions of actual dimensions, as stated in advance. The following embodiments will further describe the relevant technical content of this utility model in detail, but the disclosed content is not intended to limit the scope of protection of this utility model.
[0020] It should be understood that while terms such as "first," "second," and "third" may be used in this document to describe various components or signals, these components or signals should not be limited by these terms. These terms are primarily used to distinguish one component from another, or one signal from another. Furthermore, the term "or" as used herein should, as appropriate, include any combination of one or more of the related listed items.
[0021] Please see Figure 1-7 This embodiment provides a paint removal device, which includes: The bracket 1 has a first end and a second end that are arranged opposite to each other along the axial direction; Adjustment mechanism 2, the adjustment mechanism 2 includes micrometer 21, adjustment frame 22, and rotating wheel 23. The micrometer 21 is fixed on the bracket 1. The telescopic end of the micrometer 21 is connected to the adjustment frame 22. The rotating wheel 23 is installed on the adjustment frame 22. The pushing mechanism 3 includes a pushing frame 31 and a push rod 32. A spring 33 is connected between the first end of the pushing frame 31 and the support 1. A slider 34 is provided on the pushing frame 31 and is embedded in a groove 11 on the support 1. The first end of the pushing frame 31 is provided with an inclined surface 311 that cooperates with the rotating wheel 23. The push rod 32 is fixed on the pushing frame 31. The rotating mechanism 4 includes a rotating pulley 41, a bearing housing 42, and a rotating flange 43. The rotating pulley 41 is installed at the first end of the bearing housing 42, and the rotating flange 43 is installed at the second end of the bearing housing 42. The rotating pulley 41 and the rotating flange 43 are connected in a driving connection. The bearing housing 42 is fixed on the bracket 1. Paint peeling mechanism 5 includes a handle 51, a rotating frame 52, a cutter head 53, and a connecting rod 54. The rotating frame 52 is connected to the rotating flange 43. The first end of the handle 51 is provided with a waist hole 511 that is axially outward from the first end to the second end. The middle section of the handle 51 is connected to the rotating frame 52 through a pivot hole 512. The cutter head 53 is installed at the second end of the handle 51. The first end of the connecting rod 54 is connected to the second end of the push rod 32. The second end of the connecting rod 54 is provided with a pin that is inserted into the waist hole 511.
[0022] Based on the above structure, in use, the paint removal device includes a first station and a second station. In the first station, the rotary wheel 23 of the adjusting mechanism 2 is pressed down by the micrometer 21, the push frame 31 of the pushing mechanism 3 slides towards the second end, the spring 33 is compressed, the push rod 32 pushes towards the second end, and the connecting rod 54 of the paint removal mechanism 5 drives the first end of the handle 51 to rotate inward, and the second end of the handle 51 drives the cutter head 53 to rotate outward. With multiple cutter heads 53 and the cutter heads 53 rotating outward, the diameter used to place the enameled wire between the multiple cutter heads 53 becomes larger, thus enabling the processing of larger-sized enameled wires. In the second working position, the roller 23 of the adjusting mechanism 2 is lifted by the micrometer 21, the spring 33 returns to its original position, the pusher 31 of the pushing mechanism 3 slides towards the first end, the push rod 32 returns to its original position towards the first end, and the connecting rod 54 of the enamel stripping mechanism 5 drives the first end of the tool handle 51 to rotate outward, while the second end of the tool handle 51 drives the cutter head 53 to rotate inward. Similarly, with multiple cutter heads 53 and the cutter heads 53 rotating inward, the diameter used to hold the enameled wire between the multiple cutter heads 53 becomes smaller, thus enabling the processing of smaller enameled wires. The axial reciprocating motion of the pin at the second end of the connecting rod 54 can compress the inner wall of the waist hole 511, thereby pushing the tool handle 51 to rotate.
[0023] In practical use, when the operator needs to adjust the angle of the cutter head 53, it is only necessary to rotate the micrometer 21 in the adjustment mechanism 2, so that the end of the micrometer 21 drives the adjustment frame 22 to move up and down, that is, the adjustment frame 22 drives the rotating wheel 23 to move up and down. During the up and down movement of the rotating wheel 23, it can push the inclined surface 311 on one side. Under rolling friction, due to the track connection between the push frame 31 and the bracket 1, and with the traction force of the spring 33, the push frame 31 can be displaced by a very small axial displacement. Through the above displacement, the push rod 32 connected to the push frame 31 adjusts the handle 51 in the paint peeling mechanism 5. With the help of the obliquely set waist hole 511 on the handle 51 and the rotating shaft hole 512 in the middle position, the axial movement of the push rod 32 can be converted into the rotation of the handle 51, and the position of the cutter head 53 at the second end of the handle 51 can be changed.
[0024] In actual operation, the rotating pulley 41, bearing chamber 42, and rotating flange 43 in the rotating mechanism 4 are configured as hollow structures along the axial direction. The push rod 32 passes through the rotating pulley 41, bearing chamber 42, and rotating flange 43 and is connected to the connecting rod 54. The rotating pulley 41 rotates axially under the traction of an external belt, driving the rotating flange 43 to rotate. This causes the rotating flange 43 to drive the rotating frame 52 at the second end to rotate, and ultimately drives the tool holder 51 connected to the rotating frame 52 to rotate, so that the tool head 53 peels off the paint during rotation. The rotating frame 52 is configured as a rotatable protective frame structure with a fixed axial position and connected to the bracket 1. The hollow structure design does not affect the reciprocating adjustment of the push rod 32 inserted within it.
[0025] Based on the solution of this utility model, the connecting rod 54 can drive the handle 51 to move through the coordination of the adjusting mechanism 2 and the pushing mechanism 3, thereby achieving high-precision adjustment of the size of the cutter head 53. Specifically, the adjusting mechanism 2 uses the micrometer 21 to drive the rotating wheel 23 to push the inclined surface 311 of the pushing frame 31 in the pushing mechanism 3 with a very small and stable path, which is ultimately converted into driving the swing of the handle 51 in the paint stripping mechanism 5. This fully utilizes the precision of the micrometer 21 to achieve precise adjustment of the position of the cutter head 53, making the paint stripping device applicable to various sizes of enameled wire.
[0026] Furthermore, such as Figure 8 As shown, the paint removal device also includes a debris collection device 6, which includes a debris chamber 61 and a suction pipe 62. The debris chamber 61 covers the paint removal mechanism, one end of the suction pipe 62 is connected to the debris chamber 61, and the other end is connected to an external vacuum cleaner. The debris chamber 61 in the debris collection device 6 can be fitted with a quick-release head for easy and quick emptying of debris and installation / removal. The debris chamber 61 can at least... Figure 1 The area shown is covered to cover most of the space except for the protruding part of the enameled wire, thus achieving the function of isolating waste.
[0027] The number of tool holders 51 is set to multiple, and the multiple tool holders 51 are arranged at intervals around the axial direction. The cutting head 53 and the connecting rod 54 correspond one-to-one with the tool holders 51. Figure 6 As shown in the figure, this embodiment is equipped with 3 blades 53, with each blade 53 spaced 120 degrees apart, which meets most peeling needs.
[0028] Furthermore, a rubber dust cover 55 is fitted over the second end of the tool holder 51 between the tool head 53 and the rotating flange 43. The dust cover 55 serves to protect the movable rotating frame 52 from dust, especially the tool holder 51 and the internal pivot hole 512, preventing debris from entering and clogging the adjustment of the tool holder 51.
[0029] The first end of the bracket 1 is provided with a guide rod 12, and the push frame 31 is provided with a mounting groove 35 corresponding to the guide rod 12. The spring 33 is installed in the mounting groove 35, and the guide rod 12 is connected to the spring 33. Specifically, when the push frame 31 reciprocates axially relative to the bracket 1, the slider 34 of the push frame 31 reciprocates relative to the slide groove 11 of the bracket 1, causing the guide rod 12 to move in and out of the mounting groove 35. In particular, when the guide rod 12 enters the mounting groove 35, the first end of the spring 33 forms a traction force on the push frame 31 to return to its original position, which allows the rotating wheel 23 to always be in contact with the inclined surface 311.
[0030] The above-disclosed content is only a preferred and feasible embodiment of the present utility model, and is not intended to limit the scope of the patent application of the present utility model. Therefore, all equivalent technical changes made using the contents of the present utility model specification and drawings are included in the scope of the patent application of the present utility model.
[0031] The various embodiments in this specification are described in a progressive manner. The same or similar parts between the various embodiments can be referred to each other. Each embodiment focuses on describing the differences from other embodiments.
[0032] Although this application has been described by way of examples, those skilled in the art will know that this application has many modifications and variations without departing from the spirit of this application, and it is intended that the appended embodiments include these modifications and variations without departing from this application.
Claims
1. A device for removing enamel coating from enameled wire, characterized in that, The paint removal device includes: A bracket having a first end and a second end disposed opposite to each other along an axial direction; An adjustment mechanism, comprising a micrometer, an adjustment frame, and a rotating wheel, wherein the micrometer is fixed on a bracket, the telescopic end of the micrometer is connected to the adjustment frame, and the rotating wheel is mounted on the adjustment frame; A pushing mechanism, comprising a pushing frame and a push rod, wherein a spring is connected between the first end of the pushing frame and the support, a slider is provided on the pushing frame and the slider is embedded in a groove on the support, the first end of the pushing frame is provided with an inclined surface that cooperates with the rotating wheel, and the push rod is fixed on the pushing frame; A rotating mechanism, comprising a rotating pulley, a bearing housing, and a rotating flange, wherein the rotating pulley is installed at a first end of the bearing housing, the rotating flange is installed at a second end of the bearing housing, the rotating pulley is throttle-connected to the rotating flange, and the bearing housing is fixed on the bracket; A paint peeling mechanism includes a handle, a rotating frame, a blade, and a connecting rod. The rotating frame is connected to the rotating flange via a transmission. The first end of the handle is provided with a waist hole that is axially outward from the first end to the second end. The middle section of the handle is connected to the rotating frame shaft through a pivot hole. The blade is installed at the second end of the handle. The first end of the connecting rod is connected to the second end of the push rod. The second end of the connecting rod is provided with a pin that is inserted into the waist hole.
2. The paint removal device according to claim 1, characterized in that: The paint removal device includes a first station and a second station, wherein... At the first station, the rotary wheel of the adjustment mechanism is pressed down by the micrometer, the push frame of the push mechanism slides towards the second end, the spring is compressed, the push rod pushes towards the second end, and the connecting rod of the paint peeling mechanism drives the first end of the knife handle to rotate inward, and the second end of the knife handle drives the knife head to rotate outward. At the second station, the rotary wheel of the adjustment mechanism is lifted by the micrometer, the spring returns to its original position, the push frame of the push mechanism slides towards the first end, the push rod returns to its original position towards the first end, and the connecting rod of the paint peeling mechanism drives the first end of the knife handle to rotate outward, and the second end of the knife handle drives the cutter head to rotate inward.
3. The paint removal device according to claim 1, characterized in that: The paint removal device also includes a debris collection device, which includes a waste debris chamber and a suction pipe. The waste debris chamber is covered outside the paint removal mechanism. One end of the suction pipe is connected to the waste debris chamber, and the other end of the suction pipe is connected to an external vacuum cleaner.
4. The paint removal device according to claim 1, characterized in that: The number of the tool holders is set to multiple, and the multiple tool holders are arranged at intervals around the axial direction. The tool head, the connecting rod and the tool holder correspond one-to-one.
5. The paint removal device according to claim 1, characterized in that: A rubber dust cover is fitted at the second end of the handle between the cutter head and the rotating flange.
6. The paint removal device according to claim 1, characterized in that: The first end of the bracket is provided with a guide rod, the push frame is provided with a mounting groove corresponding to the guide rod, the spring is installed in the mounting groove, and the guide rod is connected to the spring.
7. The paint removal device according to claim 1, characterized in that: The rotating mechanism consists of a rotating pulley, a bearing chamber, and a rotating flange, which are hollow structures along the axial direction. The push rod passes through the rotating pulley, the bearing chamber, and the rotating flange and is connected to the connecting rod.