Photovoltaic racking protection device

CN224862982UActive Publication Date: 2026-10-16TIANJIN HONGDA STEEL CO LTD
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Patent Information

Application Number
CN202522192318.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-16
Publication Date
2026-10-16
Estimated Expiration
2035-10-16

AI Technical Summary

Technical Problem

[0002]在光伏发电系统的长期运行过程中,光伏支架会受到风载、雪载以及地基沉降等多种外力作用的影响,特别是在恶劣天气条件下容易发生倾斜或倒塌事故,现有技术中的光伏支架通常采用固定式设计,缺乏有效的辅助支撑手段,当支撑柱受到侧向力或不均匀沉降时,无法提供额外的稳定支撑来分散载荷,导致支架整体结构在长期使用中容易产生变形或失稳现象,不仅影响了光伏板的发电效率和使用寿命,还可能造成设备损坏和安全事故,严重威胁光伏发电系统的稳定运行和投资收益

Benefits of technology

1、本装置通过设置在支撑柱外侧的支撑机构实现了对光伏支架的稳定加固,支撑机构采用固定架配合多组套筒和调节杆的伸缩结构,通过螺杆驱动撑板支撑在地面上为支撑柱提供额外的侧向支撑力,有效分散了风载、雪载以及地基沉降等外力作用对支架的影响,显著提高了光伏支架在恶劣天气条件下的抗倾覆能力和整体稳定性,避免了支架因受力不均而产生的变形或失稳现象,确保了光伏板的正常发电效率和使用寿命,保障了光伏发电系统的稳定运行和投资收益。

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Abstract

The utility model discloses a photovoltaic support protection device, including the bottom plate, the bottom plate is fixed with the support column, the support column top is fixed with the mounting bracket, the mounting bracket is installed with the photovoltaic board, be provided with the support mechanism on the support column, the support mechanism includes the fixed frame and fixed establishment, the fixed frame is fixed in the support column outside, a plurality of groups of sleeves are fixed to the fixed frame outside, a plurality of groups of sleeves inside are all slidingly equipped with the adjusting lever, a plurality of groups of adjusting lever are all screw thread connection and are equipped with the screw rod, a plurality of groups of screw rod bottom are all rotatably connected and are equipped with the support plate, the fixed establishment includes the plug -in rod and the fixed sleeve, the plug -in rod is inserted in the adjusting lever with the sleeve, and the fixed sleeve is fixed in the sleeve bottom surface and is inserted with the plug -in rod, the movable slot is seted up in the fixed sleeve inner wall, a plurality of groups are seted up and are all slidingly connected and are equipped with the clamping block, and the device is realized to the stable reinforcement of photovoltaic support through the support mechanism of setting in the support column outside.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic power generation technology, and more specifically, it relates to a photovoltaic support protection device. Background Technology

[0002] During the long-term operation of photovoltaic power generation systems, photovoltaic supports are subject to various external forces such as wind load, snow load, and foundation settlement. Especially under severe weather conditions, they are prone to tilting or collapse. Existing photovoltaic supports typically adopt a fixed design and lack effective auxiliary support methods. When the support columns are subjected to lateral forces or uneven settlement, they cannot provide additional stable support to distribute the load. This leads to deformation or instability of the overall support structure during long-term use, which not only affects the power generation efficiency and service life of the photovoltaic panels, but may also cause equipment damage and safety accidents, seriously threatening the stable operation of the photovoltaic power generation system and investment returns.

[0003] During the installation, commissioning, and maintenance of photovoltaic (PV) brackets, it is often necessary to precisely adjust the support height and angle according to the site terrain conditions and installation accuracy requirements to ensure that the PV panels achieve the best light-gathering angle and power generation effect. Traditional bracket adjustment methods usually use a fixed structure with welding or bolt connections. The adjustment process requires disassembling and reinstalling a large number of connectors, which is not only complicated and time-consuming, but also prone to loosening or falling off of the adjustment components under vibration and impact due to insecure connections, increasing the installation difficulty and maintenance costs. Utility Model Content

[0004] (a) Technical problems to be solved In view of the problems existing in the prior art, this utility model provides a photovoltaic support protection device to solve the technical problems mentioned in the background art.

[0005] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: a photovoltaic bracket protection device, comprising a base plate, a support column fixedly mounted on the base plate, an mounting frame fixedly mounted on the top of the support column, a photovoltaic panel mounted on the mounting frame, a support mechanism mounted on the support column, the support mechanism comprising a fixing frame and a fixing mechanism, the fixing frame fixed to the outside of the support column, multiple sets of sleeves fixedly mounted on the outside of the fixing frame, adjusting rods slidably mounted on the inner sides of the multiple sets of sleeves, screws threadedly connected to the multiple sets of adjusting rods, and support plates rotatably connected to the bottom ends of the multiple sets of screws, the fixing mechanism comprising an insert rod and a fixing sleeve, the insert rod being inserted into the adjusting rod and the sleeve, the fixing sleeve being fixed to the bottom surface of the sleeve and inserted into the insert rod, a movable groove being formed on the inner wall of the fixing sleeve, multiple sets of movable grooves being provided and slidably connected with locking blocks, push springs being connected between the multiple sets of locking blocks and the movable grooves, multiple sets of push springs being provided, a locking groove being formed on the outside of the insert rod, and a top block being fixedly mounted on the top end of the insert rod.

[0006] The present invention is further configured such that each of the multiple sets of adjusting rods has an adjusting hole, and the multiple sets of sleeves have insertion holes. The insertion rod is inserted into the insertion rod and the adjusting hole, which facilitates flexible adjustment through the cooperation of the insertion rod and the adjusting hole, ensuring the adjustability and applicability of the device.

[0007] The present invention is further provided with an unlocking sleeve that slides on the outside of the card slot. The outer side of the unlocking sleeve is tapered, which provides a simple unlocking operation. The tapered design of the unlocking sleeve enhances the cooperation effect with the card slot and improves the smoothness of the unlocking process.

[0008] The present invention is further provided that the inner side of the multiple sets of card blocks and the bottom end of the insertion rod are provided with inclined surfaces. The design of the inclined surfaces helps the card blocks and the insertion rod to fit better, improves the stability of the connection, and ensures the reliable fixation of the insertion rod.

[0009] The present invention is further configured such that a guide groove is provided on the inner side of the card slot, the unlocking sleeve slides in the guide groove, and a compression spring is provided between the unlocking sleeve and the guide groove. The arrangement of the guide groove and the compression spring ensures that the unlocking sleeve slides smoothly, thereby improving the operational stability and comfort of the device.

[0010] The present invention is further configured such that a sliding rod is fixedly provided on the top surface of the unlocking sleeve, and the sliding rod is slidably connected to the insertion rod. The slidable connection between the sliding rod and the insertion rod enables more precise adjustment and improves the flexibility and accuracy of operation.

[0011] The present invention is further configured such that a sliding sleeve is fixedly provided at the top of the sliding rod, a sliding groove is provided on the outer wall of the top block, the sliding sleeve slides in the sliding groove, a hexagonal sleeve is threadedly connected to the outer wall of the top block, and a thrust bearing is connected between the outer wall of the hexagonal sleeve and the sliding sleeve. The cooperation between the sliding sleeve and the sliding groove reduces friction, and the design of the thrust bearing ensures smooth rotation and enhances the stability and durability of the overall structure.

[0012] The present invention is further configured such that a limiting rod is fixedly provided on the outer wall of the support plate, and multiple sets of the limiting rods are slidably connected to multiple sets of adjusting rods respectively. Support feet are fixedly provided on the outer side of multiple sets of support plates, and multiple sets of support feet are provided. A throttle handle is fixedly provided at the top of each set of screws. The connection between the limiting rod and the adjusting rod ensures the precise adjustment of the support foot position and enhances the stability and flexibility of the support device.

[0013] (III) Beneficial Effects Compared with the prior art, the present invention provides a photovoltaic support protection device, which has the following beneficial effects: 1. This device achieves stable reinforcement of the photovoltaic support structure through a support mechanism installed on the outside of the support column. The support mechanism adopts a telescopic structure with a fixed frame, multiple sets of sleeves and adjusting rods. The screw drives the support plate to support the ground and provide additional lateral support force to the support column. This effectively disperses the impact of external forces such as wind load, snow load and foundation settlement on the support structure, significantly improving the overturning resistance and overall stability of the photovoltaic support structure under severe weather conditions. It avoids deformation or instability caused by uneven stress on the support structure, ensuring the normal power generation efficiency and service life of the photovoltaic panels, and guaranteeing the stable operation and investment returns of the photovoltaic power generation system.

[0014] 2. The fixing mechanism of this device uses the insertion structure of the plug rod and the fixing sleeve, combined with the locking mechanism of the locking block and the locking groove, to achieve quick fixing of the adjusting rod at any position inside the sleeve. The operator only needs to align the adjusting hole with the plug hole and insert the plug rod to complete the automatic locking. There is no need to use welding or a large number of bolts to connect, which greatly simplifies the bracket adjustment process and shortens the installation and debugging time. At the same time, the elastic pressing action of the push spring ensures the firmness of the connection, effectively preventing the adjusting parts from loosening or falling off under vibration and impact, reducing the installation difficulty and maintenance cost.

[0015] 3. The tapered design of the unlocking sleeve in this device, combined with the beveled structure at the bottom of the locking block and the insertion rod, makes the unlocking process of the adjusting rod extremely convenient. The operator only needs to rotate the hexagonal sleeve to automatically complete the unlocking action of disengaging the locking block and pulling out the insertion rod through the transmission action of the thrust bearing and the sliding sleeve. This avoids the tedious operation of frequently disassembling and assembling connecting parts in traditional fixed structures, effectively reduces the wear and damage risk of connecting parts, extends the service life of the entire support system, improves the reliability and economic benefits of the equipment, and meets the actual needs of photovoltaic power generation systems for efficient maintenance and long-term stable operation. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of a photovoltaic support protection device according to the present invention; Figure 2 This is a schematic diagram of the support mechanism in this utility model; Figure 3 This is a schematic diagram of the unlocking structure of the fixing mechanism in this utility model; Figure 4 This is a cross-sectional view of the fixing sleeve and the insertion rod in this utility model; Figure 5 This is a cross-sectional view of the insert rod and the top block in this utility model.

[0017] In the diagram: 1. Base plate; 2. Support column; 3. Mounting bracket; 4. Photovoltaic panel; 5. Fixing bracket; 6. Multiple sets of sleeves; 7. Adjusting rod; 8. Screw; 9. Support plate; 10. Insert rod; 11. Fixing sleeve; 12. Movable groove; 13. Locking block; 14. Push spring; 15. Locking groove; 16. Top block; 17. Adjusting hole; 18. Insertion hole; 19. Unlocking sleeve; 20. Guide groove; 21. Compression spring; 22. Sliding rod; 23. Sliding sleeve; 24. Sliding groove; 25. Hexagonal sleeve; 26. Thrust bearing; 27. Limiting rod; 28. Support leg; 29. ​​Throttle. Detailed Implementation

[0018] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0019] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0020] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0021] Please see Figures 1-5 A photovoltaic support bracket protection device includes a base plate 1, a support column 2 fixedly mounted on the base plate 1, a mounting frame 3 fixedly mounted on the top of the support column 2, a photovoltaic panel 4 mounted on the mounting frame 3, and a support mechanism on the support column 2. The support mechanism includes a fixing frame 5 and a fixing mechanism. The fixing frame 5 is fixed to the outside of the support column 2, and multiple sets of sleeves 6 are fixedly mounted on the outside of the fixing frame 5. Adjusting rods 7 are slidably mounted on the inner sides of the multiple sets of sleeves 6, and screws 8 are threadedly connected to the multiple sets of adjusting rods 7. The bottom ends of the multiple sets of screws 8 can rotate. The connection is provided with a support plate 9, and the fixing mechanism includes a plug rod 10 and a fixing sleeve 11. The plug rod 10 is inserted into the adjusting rod 7 and the sleeve. The fixing sleeve 11 is fixed to the bottom surface of the sleeve and is inserted into the plug rod 10. The inner wall of the fixing sleeve 11 is provided with a movable groove 12. Multiple sets of movable grooves 12 are provided, and each set is slidably connected with a locking block 13. Multiple sets of locking blocks 13 are connected to the movable grooves 12 with push springs 14. Multiple sets of push springs 14 are provided. The outer side of the plug rod 10 is provided with a locking groove 15, and a top block 16 is fixed at the top of the plug rod 10.

[0022] Each of the multiple sets of adjusting rods 7 has an adjusting hole 17, and there are multiple sets of adjusting holes 17. Each of the multiple sets of sleeves has an insertion hole 18, and the insertion rod 10 is inserted into the insertion rod 10 and the adjusting hole 17.

[0023] An unlocking sleeve 19 is slidably provided on the outer side of the card slot 15, and the outer side of the unlocking sleeve 19 is set in a cone shape.

[0024] The inner side of the multiple sets of locking blocks 13 and the bottom of the insertion rod 10 are all provided with bevels.

[0025] A guide groove 20 is provided on the inner side of the card slot 15, and the unlocking sleeve 19 slides in the guide groove 20. A compression spring 21 is provided between the unlocking sleeve 19 and the guide groove 20.

[0026] The top surface of the unlocking sleeve 19 is fixedly provided with a slide rod 22, which is slidably connected to the insertion rod 10.

[0027] A sliding sleeve 23 is fixedly provided at the top of the sliding rod 22. A sliding groove 24 is provided on the outer wall of the top block 16. The sliding sleeve 23 slides in the sliding groove 24. A hexagonal sleeve 25 is threadedly connected to the outer wall of the top block 16. A thrust bearing 26 is connected between the outer wall of the hexagonal sleeve 25 and the sliding sleeve 23.

[0028] A limiting rod 27 is fixedly provided on the outer wall of the support plate 9. Multiple sets of limiting rods 27 are slidably connected to multiple sets of adjusting rods 7. Support feet 28 are fixedly provided on the outer side of multiple sets of support plates 9. Multiple sets of support feet 28 are provided. A throttle handle 29 is fixedly provided at the top of multiple sets of screws 8.

[0029] In this embodiment, during use, the adjusting rod 7 is slid out of the sleeve to a suitable length, and the adjusting hole 17 is aligned with the insertion hole 18. The insertion rod 10 is then inserted into the insertion hole 18 and the adjusting hole 17. Subsequently, the insertion rod 10 is inserted into the fixing sleeve 11. The insertion rod 10 pushes multiple sets of locking blocks 13 to slide into the movable groove 12 and compresses the push spring 14. When the multiple sets of locking blocks 13 move to the outside of the groove 15, the multiple sets of push springs 14 reset and push the locking blocks 13 to engage in the groove 15. At this time, the top block 16 abuts against the top surface of the sleeve, completing the fixation of the adjusting rod 7. The rotating handle 29 drives the screw 8 to rotate and engage with the adjusting rod 7 through the thread. The screw 8 pushes the support plate 9 to support the support column 2 on the bottom surface for support and protection.

[0030] More specifically, when it is necessary to unlock the adjusting rod 7, the rotating hexagonal sleeve 25 is threaded into the top block 16 and the thrust bearing 26 pulls the sliding sleeve 23 to slide along the slide groove 24. The sliding sleeve 23 pushes the sliding rod 22 to drive the unlocking sleeve 19 to slide along the guide groove 20. The unlocking sleeve 19 pushes multiple sets of locking blocks 13 to slide into the movable groove 12 and disengage from the locking groove 15, releasing the locking between the insert rod 10 and the fixed sleeve 11. Then, the insert plate is pulled out of the fixed sleeve 11 and the adjusting hole 17 to complete the unlocking of the adjusting rod 7.

[0031] In summary, when using or operating the entire device: During use, slide the adjusting rod 7 out of the sleeve to a suitable length, align the adjusting hole 17 with the insertion hole 18, insert the insertion rod 10 into the insertion hole 18 and the adjusting hole 17, and then insert the insertion rod 10 into the fixing sleeve 11. The insertion rod 10 pushes multiple sets of locking blocks 13 to slide into the movable groove 12 and compresses the push spring 14. When the multiple sets of locking blocks 13 move outwards from the groove 15, the multiple sets of push springs 14 reset and push the locking blocks 13 into the groove 15. At this time, the top block 16 abuts against the top surface of the sleeve, completing the fixation of the adjusting rod 7. Rotating the handle 29 drives the screw 8 to rotate and engage with the adjusting rod 7 via a threaded connection. The screw 8 pushes the support plate 9 to support and protect the support column 2 on the bottom surface.

[0032] When it is necessary to unlock the adjusting rod 7, rotate the hexagonal sleeve 25 to engage with the top block 16 through the threaded connection, and pull the sliding sleeve 23 along the slide groove 24 through the thrust bearing 26. The sliding sleeve 23 pushes the sliding rod 22 to drive the unlocking sleeve 19 to slide along the guide groove 20. The unlocking sleeve 19 pushes multiple sets of locking blocks 13 to slide into the movable groove 12 and disengage from the locking groove 15, releasing the locking between the insert rod 10 and the fixed sleeve 11. Then, the insert plate is pulled out of the fixed sleeve 11 and the adjusting hole 17 to complete the unlocking of the adjusting rod 7.

[0033] Of all the solutions mentioned above, those involving connections between two components can be selected based on the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other well-known connection methods. These will not be elaborated on here. For all the fixed connections mentioned above, welding is the preferred option. In all the solutions mentioned above, the operation of electrical components, unless otherwise specified, is controlled by a controller. Since the devices matched with the controllers are common devices, their control principles and wiring connections are existing, well-known, and mature technologies, and their specific circuit structures will not be described in detail here. The specific models and specifications of the electrical components involved in this solution need to be selected and determined according to the actual specifications of the device. The specific selection and calculation methods adopt existing technologies in this field, and therefore will not be described in detail. Of all the solutions mentioned above, those involving motors can be combined with reducers if necessary. The connection structure and working principle between the motor and the reducer are existing known technologies and will not be described in detail in this utility model. Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A photovoltaic support protection device, comprising a base plate (1), characterized in that: A support column (2) is fixedly mounted on the base plate (1). A mounting frame (3) is fixedly mounted on the top of the support column (2). A photovoltaic panel (4) is mounted on the mounting frame (3). A support mechanism is provided on the support column (2). The support mechanism includes a fixing frame (5) and a fixing mechanism. The fixing frame (5) is fixed on the outside of the support column (2). Multiple sets of sleeves (6) are fixed on the outside of the fixing frame (5). Adjusting rods (7) are slidably mounted on the inner side of each set of sleeves (6). Screws (8) are threadedly connected to each set of adjusting rods (7). Support plates (9) are rotatably connected to the bottom of each set of screws (8). The fixing mechanism includes a plug rod (10) and a fixing sleeve (11). The plug rod (10) is inserted into the adjusting rod (7) and the sleeve. The fixing sleeve (11) is fixed to the bottom surface of the sleeve and inserted into the plug rod (10). The inner wall of the fixing sleeve (11) is provided with a movable groove (12). The movable groove (12) is provided with multiple sets of locking blocks (13) that are slidably connected. The multiple sets of locking blocks (13) are connected to the movable groove (12) with push springs (14). The push springs (14) are provided with multiple sets. The outer side of the plug rod (10) is provided with a locking groove (15). The top of the plug rod (10) is fixed with a top block (16).

2. The photovoltaic support protection device according to claim 1, characterized in that: Multiple sets of adjusting rods (7) are provided with adjusting holes (17), and multiple sets of adjusting holes (17) are provided. Multiple sets of sleeves are provided with insertion holes (18), and the insertion rod (10) is inserted into the insertion rod (10) and the adjusting hole (17).

3. A photovoltaic support protection device according to claim 2, characterized in that: The card slot (15) is provided with an unlocking sleeve (19) on the outside, and the unlocking sleeve (19) is tapered on the outside.

4. A photovoltaic support protection device according to claim 3, characterized in that: multiple sets Both the inner side of the card block (13) and the bottom end of the insertion rod (10) are provided with inclined surfaces.

5. A photovoltaic support protection device according to claim 4, characterized in that: The card slot (15) has a guide groove (20) on its inner side. The unlocking sleeve (19) slides in the guide groove (20). A compression spring (21) is connected between the unlocking sleeve (19) and the guide groove (20).

6. A photovoltaic support protection device according to claim 5, characterized in that: The top surface of the unlocking sleeve (19) is fixedly provided with a slide rod (22), which is slidably connected to the insertion rod (10).

7. A photovoltaic support protection device according to claim 6, characterized in that: The top of the slide rod (22) is fixedly provided with a sliding sleeve (23), and the outer wall of the top block (16) is provided with a sliding groove (24). The sliding sleeve (23) slides in the sliding groove (24). The outer wall of the top block (16) is threadedly connected with a hexagonal sleeve (25), and a thrust bearing (26) is connected between the outer wall of the hexagonal sleeve (25) and the sliding sleeve (23).

8. A photovoltaic support protection device according to claim 7, characterized in that: The outer wall of the support plate (9) is fixedly provided with a limiting rod (27), and multiple sets of the limiting rods (27) are slidably connected to multiple sets of adjusting rods (7). Multiple sets of the support plates (9) are fixedly provided with feet (28) on the outer side, and multiple sets of feet (28) are provided.