Soft package lithium battery FPC soft board 90 degree bending mechanism
Patent Information
- Application Number
- CN202522288336.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-29
- Publication Date
- 2026-10-16
- Estimated Expiration
- 2035-10-29
AI Technical Summary
[0003]现有的电池FPC软板弯折机构通常会对上料的电池进行定位,之后将电池移送到弯折组件的位置进行弯折作业,由于电池FPC软板弯折机构仅对电池进行一次定位,未对电池进行进一步的限位,因此,容易导致弯折组件无法准确地对准FPC软板的待弯折部位实施弯折,无法保证弯折质量,同时,弯折组件的弯折动作也未能得到限位,无法确保各FPC软板弯折角度的一致性
[0020]Compared to existing technologies, this invention limits the battery head by setting a first limiting unit, enabling the bending component to accurately align with the part of the FPC flexible board to be bent, achieving more accurate alignment bending and improving bending quality. By setting a second limiting unit to limit the bending action of the bending module, the consistency of the bending angle of each battery FPC flexible board can be controlled, improving product quality.
Smart Images

Figure CN224863199U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of battery manufacturing equipment, specifically relating to a 90° bending mechanism for soft-pack lithium battery FPC flexible boards. Background Technology
[0002] In the battery manufacturing process, to enable flexible connections between the battery and other electronic devices, a flexible printed circuit board (FPC) is typically placed at the battery's head. The FPC itself is relatively thin and flexible, and in its natural state is open. To adapt to the specific structural and functional requirements of the battery, the FPC is usually bent and shaped during battery manufacturing to better fit the battery body. Figure 1 A schematic diagram of the battery and FPC flexible circuit board structure before bending is shown. Figure 2 This is a schematic diagram of the bent battery and FPC soft-pack structure.
[0003] Existing battery FPC flexible circuit board bending mechanisms typically position the loaded battery before moving it to the bending assembly for bending. Because the battery FPC flexible circuit board bending mechanism only positions the battery once without further limiting its movement, the bending assembly may not accurately align with the part of the FPC flexible circuit board to be bent, thus failing to guarantee bending quality. Furthermore, the bending action of the bending assembly is not limited, making it impossible to ensure the consistency of the bending angle of each FPC flexible circuit board.
[0004] In view of this, the present invention aims to provide a 90° bending mechanism for soft-pack lithium battery FPC flexible boards. It limits the battery head through a first limiting unit, which can achieve more accurate alignment bending and improve bending quality. Furthermore, it limits the bending action of the bending module through a second limiting unit, which can control the consistency of the bending angle of each battery FPC flexible board and improve product quality. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing technologies by providing a 90° bending mechanism for soft-pack lithium battery FPC flexible boards. This mechanism uses a first limiting unit to limit the battery head, enabling more accurate alignment bending and improving bending quality. Furthermore, a second limiting unit limits the bending action of the bending module, controlling the consistency of the bending angle of each battery FPC flexible board and improving product quality.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A 90° bending mechanism for a soft-pack lithium battery FPC flexible board includes a battery feeding assembly for initial positioning and X-direction transport of the battery, a clamping assembly for Y-direction positioning of the battery, a bending rotation assembly for bending the FPC flexible board, and a bending reference assembly cooperating with the bending rotation assembly. The battery feeding assembly is provided with a first limiting unit for limiting the battery, and the bending reference assembly is provided with a second limiting unit for limiting the bending action of the bending rotation assembly.
[0008] As an improvement of the 90° bending mechanism of the soft-pack lithium battery FPC flexible board of this utility model, the battery feeding assembly includes a drive assembly, a drag chain, a module moving plate connected to the end of the drag chain, and a cell support plate disposed on the module moving plate. The cell support plate can slide on the base plate.
[0009] As an improvement of the 90° bending mechanism of the soft-pack lithium battery FPC flexible board of this utility model, the first limiting unit includes a bending positioning block, an upper cover plate that can move back and forth, and a side push block that can move left and right. The bending positioning block, the upper cover plate, and the side push block together form a battery limiting space.
[0010] As an improvement of the 90° bending mechanism of the soft-pack lithium battery FPC flexible board of this utility model, the upper cover plate is disposed on the first sliding mechanism. The first sliding mechanism includes a first slide cylinder disposed in front and behind, a first lifting plate connected to the first slide cylinder, a first slide rail disposed on the first lifting plate, a first slider slidably connected to the first slide rail, and a first floating block located on the first slider. The upper cover plate is disposed on the first floating block. A first limiting plate is also disposed at one end of the first lifting plate. A first compression spring is disposed between the first floating block and the first limiting plate.
[0011] The side push block is disposed on the second sliding mechanism. The second sliding mechanism includes a second slide cylinder disposed on the left and right, a second lifting plate connected to the second slide cylinder, a second slide rail disposed on the second lifting plate, a second slider slidably connected to the second slide rail, and a first floating block located on the second slider. The side push block is disposed on the second floating block. A second limiting plate is also disposed at one end of the second lifting plate. A second compression spring is disposed between the second floating block and the second limiting plate.
[0012] As an improvement of the 90° bending mechanism of the soft-pack lithium battery FPC flexible board of this utility model, the clamping assembly includes a support column, a third slide cylinder, a cylinder upper plate disposed on the third slide cylinder, a third slide rail disposed on the cylinder upper plate in the Y direction, a third slider matching the third slide rail, a third floating block connected to the third slider, and a pressing block for clamping the battery connected to one end of the third floating block. The third slide cylinder is also provided with a third limiting mounting plate, and a third compression spring is disposed between the third floating block and the third limiting mounting plate.
[0013] As an improvement of the 90° bending mechanism of the soft-pack lithium battery FPC flexible board of this utility model, the bending and rotating assembly includes a Y-direction moving assembly, a rotating assembly located on the Y-direction moving assembly, and a bending assembly located at the end of the rotating assembly.
[0014] As an improvement of the 90° bending mechanism of the soft-pack lithium battery FPC flexible board of this utility model, the Y-direction moving component includes a first servo motor, a driving wheel driven by the first servo motor, a driven wheel, a synchronous belt sleeved on the driving wheel and the driven wheel, a lead screw connected to the driven wheel, a fourth slider slidably connected to the lead screw, a transition plate connected to the fourth slider, and a support base connected to the transition plate.
[0015] The rotating assembly includes a second servo motor, a hollow rotating platform connected to the second servo motor, and a fixed base connected to the hollow rotating platform.
[0016] The bending assembly includes a fifth slide rail mounted on a fixed base, a fifth slider cooperating with the fifth slide rail, a transition block connected to the fifth slider, and a bending block connected to the end of the transition block.
[0017] As an improvement to the 90° bending mechanism of the soft-pack lithium battery FPC flexible board of this utility model, a spring rear plate is also provided on the fixed base, and a fourth compression spring is provided between the adapter block and the spring rear plate.
[0018] As an improvement of the 90° bending mechanism of the soft-pack lithium battery FPC flexible board of this utility model, the bending reference assembly includes a support assembly, a fourth slide cylinder disposed on the support assembly, a connecting plate disposed at one end of the fourth slide cylinder, a ceramic stop block disposed on the connecting plate, and a second limiting unit disposed at the end of the ceramic stop block.
[0019] As an improvement to the 90° bending mechanism of the soft-pack lithium battery FPC flexible board of this utility model, the second limiting unit is set as a U-shaped groove.
[0020] Compared to existing technologies, this invention limits the battery head by setting a first limiting unit, enabling the bending component to accurately align with the part of the FPC flexible board to be bent, achieving more accurate alignment bending and improving bending quality. By setting a second limiting unit to limit the bending action of the bending module, the consistency of the bending angle of each battery FPC flexible board can be controlled, improving product quality. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the battery structure before the FPC flexible circuit board is bent.
[0022] Figure 2 This is a schematic diagram of the battery structure after the FPC flexible circuit board is bent.
[0023] Figure 3 This is one of the three-dimensional structural schematic diagrams of this utility model.
[0024] Figure 4 This is the second three-dimensional structural schematic diagram of the present invention.
[0025] Figure 5 This is a front view structural diagram of the present invention.
[0026] Figure 6 This is a side view of the structure of this utility model.
[0027] Figure 7 This is a schematic diagram of the battery feeding assembly of this utility model.
[0028] Figure 8 This is a schematic diagram of the pressing component of this utility model.
[0029] Figure 9 This is a schematic diagram of the bending and rotating assembly of this utility model.
[0030] Figure 10 This is a schematic diagram of the bending reference component of this utility model. Detailed Implementation
[0031] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
[0032] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative positional relationship and movement of the components in a specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.
[0033] like Figure 2-10 As shown, this utility model discloses a 90° bending mechanism for a soft-pack lithium battery FPC flexible board, including a battery feeding assembly 1 for initial positioning and X-direction transport of the battery, a clamping assembly 2 for Y-direction positioning of the battery, a bending rotation assembly 3 for bending the FPC flexible board, and a bending reference assembly 4 cooperating with the bending rotation assembly 3. The battery feeding assembly 1 is provided with a first limiting unit 11 for limiting the battery, and the bending reference assembly 4 is provided with a second limiting unit 41 for limiting the bending action of the bending rotation assembly 3. In use, the battery with the FPC to be bent at 90 degrees is placed into the battery feeding assembly 1. The first limiting unit 11 further limits the battery, so that the bending assembly can accurately align with the part of the FPC to be bent and perform bending, which can achieve more accurate alignment bending and improve bending quality. Then the battery feeding assembly 1 moves forward along the X direction to the pressing assembly 2 to complete the positioning of the cell head. The bending and rotating assembly 3 extends, presses the FPC, and completes the 90° bending action. During the bending process, the second limiting unit 41 limits the bending action of the bending module, thereby controlling the consistency of the bending angle of each battery FPC and improving product quality.
[0034] The battery feeding assembly 1 includes a drive assembly, a cable chain 12, a module moving plate 13 connected to the end of the cable chain 12, and a cell support plate 14 disposed on the module moving plate 13. The cell support plate 14 can slide on the base plate 15. The drive assembly drives the cable chain 12, thereby causing the module moving plate 13 and the cell support plate 14 thereon to move together in the X direction.
[0035] The first limiting unit 11 includes a bending positioning block 111, a top cover plate 112 that can move back and forth, and a side push block 113 that can move left and right. The bending positioning block 111, the top cover plate 112, and the side push block 113 together form a battery limiting space. The bending positioning block 111 is fixed, while the top cover plate 112 and the side push block 113 are movable, thereby limiting batteries of different sizes and achieving more precise limiting. In this utility model, the bending positioning block 111 is generally L-shaped and is used to position the tail and one side of the battery.
[0036] The upper cover plate 112 is disposed on the first sliding mechanism 114. The first sliding mechanism 114 includes a first sliding cylinder 1141 arranged front and rear, a first lifting plate 1142 connected to the first sliding cylinder 1141, a first slide rail 1143 disposed on the first lifting plate 1142, a first slider 1144 slidably connected to the first slide rail 1143, and a first floating block 1145 located on the first slider 1144. The upper cover plate 112 is disposed on the first floating block 1145. A first limiting plate 1146 is also disposed at one end of the first lifting plate 1142. A first compression spring 1147 is disposed between the first floating block 1145 and the first limiting plate 1146. The action of the first sliding cylinder 1141 can drive the upper cover plate 112 to move in the X direction. The first compression spring 1147 can play a good buffering role and at the same time ensure the tightness of the limiting. The upper cover plate 112 can realize the limiting of the battery head. In this utility model, the upper cover plate 112 includes a connecting part, an extension part extending from the connecting part toward the side push block 113 and abutting against the bending positioning block 111, and a limiting strip extending from the extension part toward the side push block 113 for limiting the battery.
[0037] A side push block 113 is mounted on a second sliding mechanism 115. The second sliding mechanism 115 includes a second sliding cylinder 1151 arranged left and right, a second lifting plate 1152 connected to the second sliding cylinder 1151, a second slide rail 1153 mounted on the second lifting plate 1152, a second slider 1154 slidably connected to the second slide rail 1153, and a first floating block 1155 located on the second slider 1154. The side push block 113 is mounted on the second floating block 1155. A second limiting plate 1156 is also provided at one end of the second lifting plate 1152. A second compression spring 1157 is provided between the second floating block 1155 and the second limiting plate 1156. The movement of the second sliding cylinder 1151 can drive the side push block 113 to move in the Y direction. The second compression spring 1157 can provide good cushioning and ensure the tightness of the limiting. The side push block 113 can limit the other side of the battery.
[0038] The clamping assembly 2 includes a support column 21, a third slide cylinder 22, a cylinder upper plate 23 mounted on the third slide cylinder 22, a third slide rail 24 located in the Y direction mounted on the cylinder upper plate 23, a third slider 25 matched with the third slide rail 24, a third floating block 26 connected to the third slider 25, and a pressure block 27 connected to one end of the third floating block 26 for clamping the battery and positioning it in the Y direction. A third limiting mounting plate 28 is also mounted on the third slide cylinder 22, and a third compression spring 29 is disposed between the third floating block 26 and the third limiting mounting plate 28. The movement of the third slide cylinder 22 can drive the pressure block 27 to move in the Y direction, while the third compression spring 29 provides good cushioning and ensures the tightness of the clamping action.
[0039] The bending and rotating assembly 3 includes a Y-direction moving assembly 31, a rotating assembly 32 located on the Y-direction moving assembly 31, and a bending assembly 33 located at the end of the rotating assembly 32. The bending and rotating assembly 3 is used to perform a 90° bending operation on the FPC.
[0040] The Y-direction moving component 31 includes a first servo motor 311, a driving wheel 312 driven by the first servo motor 311, a driven wheel 313, a synchronous belt 314 sleeved on the driving wheel 312 and the driven wheel 313, a lead screw 315 connected to the driven wheel 313, a fourth slider 316 slidably connected to the lead screw 315, a transition plate 317 connected to the fourth slider 316, and a support seat 318 connected to the transition plate 317; the first servo motor 311 drives the transition plate 317 and the support seat 318 on it to move in the Y direction.
[0041] The rotating assembly 32 includes a second servo motor 321, a hollow rotating platform 322 connected to the second servo motor 321, and a fixed base 323 connected to the hollow rotating platform 322; the second servo motor 321 drives the hollow rotating platform 322 to rotate, thereby bending the FPC.
[0042] The bending assembly 33 includes a fifth slide rail 331 mounted on a fixed base 323, a fifth slider 332 cooperating with the fifth slide rail 331, a transition block 333 connected to the fifth slider 332, and a bending block 334 connected to the end of the transition block 333. A spring rear plate 324 is also mounted on the fixed base 323, and a fourth compression spring 325 is positioned between the transition block 323 and the spring rear plate 324. This structure provides guidance and cushioning for the transition block 333 and the bending block 334.
[0043] The bending reference assembly 4 includes a support assembly 42, a fourth slide cylinder 43 mounted on the support assembly 42, a connecting plate 44 mounted at one end of the fourth slide cylinder 43, a ceramic stop block 45 mounted on the connecting plate 44, and a second limiting unit 44 mounted at the end of the ceramic stop block 45. The fourth slide cylinder 43 drives the movement of the ceramic stop block 45, thereby enabling the second limiting unit 44 to precisely limit the bending operation of the bending rotary assembly 3.
[0044] The second limiting unit 41 is configured as a U-shaped groove to abut against the adapter block 333, thereby limiting the bending block 334.
[0045] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and structure of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A 90° bending mechanism for a soft-pack lithium battery FPC flexible circuit board, characterized in that: The device includes a battery feeding assembly for initial positioning and X-axis transport of the battery, a clamping assembly for Y-axis positioning of the battery, a bending rotation assembly for bending the FPC flexible board, and a bending reference assembly cooperating with the bending rotation assembly. The battery feeding assembly is provided with a first limiting unit for limiting the battery, and the bending reference assembly is provided with a second limiting unit for limiting the bending action of the bending rotation assembly. The clamping assembly includes a support column, a third slide cylinder, a cylinder upper plate provided on the third slide cylinder, a third slide rail located in the Y-axis direction provided on the cylinder upper plate, a third slider matching the third slide rail, a third floating block connected to the third slider, and a pressing block connected to one end of the third floating block for clamping the battery and positioning it in the Y-axis. The third slide cylinder is also provided with a third limiting mounting plate, and a third compression spring is provided between the third floating block and the third limiting mounting plate.
2. The 90° bending mechanism for the soft-pack lithium battery FPC flexible board according to claim 1, characterized in that: The battery feeding assembly includes a drive assembly, a cable chain, a module moving plate connected to the end of the cable chain, and a cell support plate disposed on the module moving plate. The cell support plate can slide on the base plate.
3. The 90° bending mechanism for the soft-pack lithium battery FPC flexible board according to claim 1, characterized in that: The first limiting unit includes a bending positioning block, a top cover plate that can move back and forth, and a side push block that can move left and right. The bending positioning block, the top cover plate, and the side push block together form a battery limiting space.
4. The 90° bending mechanism for the soft-pack lithium battery FPC flexible board according to claim 3, characterized in that: The upper cover plate is disposed on the first sliding mechanism. The first sliding mechanism includes a first sliding cylinder disposed in front and behind, a first lifting plate connected to the first sliding cylinder, a first slide rail disposed on the first lifting plate, a first slider slidably connected to the first slide rail, and a first floating block located on the first slider. The upper cover plate is disposed on the first floating block. A first limiting plate is also disposed at one end of the first lifting plate. A first compression spring is disposed between the first floating block and the first limiting plate. The side push block is disposed on the second sliding mechanism. The second sliding mechanism includes a second slide cylinder disposed on the left and right, a second lifting plate connected to the second slide cylinder, a second slide rail disposed on the second lifting plate, a second slider slidably connected to the second slide rail, and a first floating block located on the second slider. The side push block is disposed on the second floating block. A second limiting plate is also disposed at one end of the second lifting plate. A second compression spring is disposed between the second floating block and the second limiting plate.
5. The 90° bending mechanism for the soft-pack lithium battery FPC flexible board according to claim 1, characterized in that: The bending and rotating assembly includes a Y-direction moving assembly, a rotating assembly located on the Y-direction moving assembly, and a bending assembly located at the end of the rotating assembly.
6. The 90° bending mechanism for the soft-pack lithium battery FPC flexible board according to claim 5, characterized in that: The Y-direction moving component includes a first servo motor, a driving wheel driven by the first servo motor, a driven wheel, a synchronous belt sleeved on the driving wheel and the driven wheel, a lead screw connected to the driven wheel, a fourth slider slidably connected to the lead screw, a transition plate connected to the fourth slider, and a support base connected to the transition plate. The rotating assembly includes a second servo motor, a hollow rotating platform connected to the second servo motor, and a fixed base connected to the hollow rotating platform. The bending assembly includes a fifth slide rail mounted on a fixed base, a fifth slider cooperating with the fifth slide rail, a transition block connected to the fifth slider, and a bending block connected to the end of the transition block.
7. The 90° bending mechanism for the soft-pack lithium battery FPC flexible board according to claim 6, characterized in that: The fixed base is also provided with a spring rear plate, and a fourth compression spring is provided between the adapter block and the spring rear plate.
8. The 90° bending mechanism for the soft-pack lithium battery FPC flexible board according to claim 1, characterized in that: The bending reference assembly includes a support assembly, a fourth slide cylinder disposed on the support assembly, a connecting plate disposed at one end of the fourth slide cylinder, a ceramic stop block disposed on the connecting plate, and a second limiting unit disposed at the end of the ceramic stop block.
9. The 90° bending mechanism for the soft-pack lithium battery FPC flexible board according to claim 8, characterized in that: The second limiting unit is configured as a U-shaped groove.