A square grid type thin crisp fryer

Abstract

The utility model relates to food processing technical field discloses a kind of square grid type crisp frying machine, including frame body, pot body being set on frame body, heating system, forming and pressing system, discharge system and smoke exhaust system;The heating system includes heating pipe being set in the pot body;The forming and pressing system includes the grid mesh belt and pressing material rotating stick being set above the pot body;The discharge system includes discharge mesh belt and discharge port;The smoke exhaust system includes smoke hood, smoke exhaust port and smoke exhaust capacity regulating valve.Forming and pressing system formed by the grid mesh belt and pressing material rotating stick being set above the pot body, it can be continuously grid-shaped pressing to thin crisp food during frying, ensure that food forms neat square grid shape, effectively prevent food curling or deformation, ensure the consistency and aesthetic degree of product appearance, solve the problem that traditional frying equipment is difficult to shape.

Description

Technical Field

[0001] This utility model relates to the field of food processing technology, specifically a square-shaped crispy frying machine. Background Technology

[0002] Existing frying equipment has certain limitations in the frying of square-shaped crispy pastries. In particular, there are some technical bottlenecks in terms of oil temperature, residue discharge, and frying uniformity during the frying process, resulting in problems such as low production efficiency and unstable food quality.

[0003] Most deep fryers are not specifically designed for the characteristics of square-shaped crispy crackers. Traditional deep fryers often use fixed oil tanks or continuous frying methods, which cannot meet the requirements of uniformity and precise control during the frying process for crispy foods. The production of square-shaped crispy crackers requires a stable frying temperature, and the food must not be overcooked or undercooked due to excessively high temperatures or uneven oil flow.

[0004] Furthermore, existing fryers generally lack effective automatic slag removal functions. During the frying process, especially when frying large quantities of thin and crispy foods, a large amount of scum and sediment will be generated in the oil. If these residues are not cleaned in time, they will affect the oil quality during frying, thus affecting the taste and quality of the thin and crispy foods. At the same time, accumulated scum can also cause the fryer to malfunction, affecting production efficiency. Traditional fryers usually rely on manual scum removal, which increases labor intensity and cleaning costs, and it is difficult to ensure the timely removal of scum during frying, affecting the frying effect.

[0005] Therefore, based on the above-mentioned technical problems, it is necessary for those skilled in the art to develop a square-shaped crispy frying machine. Utility Model Content

[0006] The purpose of this invention is to provide a grid-type crispy frying machine to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A technical solution for a grid-type crispy fryer includes a frame, a pot body mounted on the frame, a heating system, a forming and pressing system, a discharging system, and a smoke exhaust system;

[0009] The heating system includes heating tubes disposed inside the pot body;

[0010] The forming and pressing system includes a pressure grid belt and a pressure roller disposed above the pot body;

[0011] The discharge system includes a discharge mesh belt and a discharge port;

[0012] The smoke exhaust system includes a smoke hood, a smoke exhaust outlet, and a smoke exhaust volume regulating valve.

[0013] As a preferred technical solution, the pressure mesh belt is connected to the frame through a lifting cylinder to achieve lifting and adjustment.

[0014] As a preferred technical solution, the pot body is provided with an oil filling port, an oil residue sedimentation port, and an oil / residue discharge port.

[0015] As a preferred technical solution, the bottom of the frame is equipped with wheels.

[0016] As a preferred technical solution, the mesh shape of the pressure grid belt is square, rhomboid, or circular.

[0017] As a preferred technical solution, the pressing roller is positioned above the feed end of the pressing mesh belt.

[0018] Compared with the prior art, the beneficial effects of this utility model are: the forming and pressing system composed of the pressing mesh belt and the pressing roller set above the pot body can continuously press the thin and crispy food in a grid pattern during the frying process, ensuring that the food forms a regular square shape, effectively preventing the food from curling or deforming, ensuring the consistency and aesthetics of the product appearance, and solving the problem of traditional frying equipment being difficult to shape.

[0019] The integrated discharge conveyor belt and discharge port enable automatic discharge. Combined with the liftable pressing grid conveyor belt, it realizes continuous and automated production from feeding, shaping, frying to discharge, which significantly reduces manual intervention, improves production efficiency, and is suitable for large-scale production. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the front structure of a square-shaped crispy fryer;

[0021] Figure 2 This is a side view of a grid-shaped crispy fryer.

[0022] Figure 3 This is a top view schematic diagram of a square-shaped crispy fryer.

[0023] In the attached diagram, the following are the reference numerals: 1. Pot body; 2. Fume hood; 3. Discharge mesh belt; 4. Pressing mesh belt; 5. Heating tube; 6. Pressing roller; 7. Oil filling port; 8. Smoke exhaust port; 9. Frame; 10. Wheel; 11. Lifting cylinder; 12. Discharge port; 13. Smoke exhaust volume regulating valve; 14. Oil residue sedimentation port; 15. Oil / residue discharge port. Detailed Implementation

[0024] The features and exemplary embodiments of various aspects of this utility model will now be described in detail. To make the objectives, technical solutions, and advantages of this utility model clearer, the following description, in conjunction with the accompanying drawings and specific embodiments, will provide a further detailed description. For those skilled in the art, this utility model can be implemented without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of this utility model by illustrating examples.

[0025] like Figure 1 , Figure 2 and Figure 3 As shown, this utility model provides a square-shaped crispy fryer technical solution: it includes a frame 9, which serves as the supporting structure for the entire device, and wheels 10 are provided at its bottom for easy movement and positioning of the device. A pot body 1 is mounted on the frame 9, which is the main container for frying operations.

[0026] The heating system includes a heating tube 5 installed inside the pot body 1. The heating tube 5 is connected to an external power source via a wire to provide heat to the oil inside the pot body 1, thereby controlling the frying temperature. The pot body 1 is equipped with an oil filling port 7 for adding edible oil; it is also equipped with an oil residue settling port 14 and an oil / residue discharge port 15. The oil residue settling port 14 is used to settle the residue in the oil, and the oil / residue discharge port 15 is used to discharge the oil and residue from the pot body 1.

[0027] The forming and pressing system includes a pressing mesh belt 4 and a pressing roller 6 positioned above the pot body 1. The pressing mesh belt 4 is connected to the frame body 9 via a lifting cylinder 11. The piston rod of the lifting cylinder 11 is connected to the support of the pressing mesh belt 4, and the cylinder body is fixed to the frame body 9. By controlling the extension and retraction of the lifting cylinder 11, the lifting and lowering of the pressing mesh belt 4 can be achieved. The mesh shape of the pressing mesh belt 4 can be selected as square, diamond, or round according to actual needs. The pressing roller 6 is positioned above the feed end of the pressing mesh belt 4 and is connected to the frame body 9 via bearings, allowing it to rotate freely.

[0028] The discharge system includes a discharge mesh belt 3 and a discharge port 12. The discharge mesh belt 3 is connected to the frame 9 through a transmission device (such as a motor driving a chain or belt) to achieve automatic operation, conveying the fried square crispy pieces from the pot body 1 to the discharge port 12 to complete the discharge operation.

[0029] The smoke exhaust system includes a smoke hood 2, a smoke exhaust port 8, and a smoke exhaust volume regulating valve 13. The smoke hood 2 is installed above the pot body 1 and is connected to the smoke exhaust port 8 through a pipe. The smoke exhaust volume regulating valve 13 is installed on the pipe and is used to adjust the amount of smoke exhaust.

[0030] Add an appropriate amount of cooking oil into the pot body 1 through the oil inlet 7, then turn on the power to the heating element 5 to heat the oil until it reaches a suitable temperature for frying the square crispy fried dough. At the same time, check whether the lifting cylinder 11, the discharge mesh belt 3, and other components are working properly.

[0031] The raw material for making the square-shaped crispy snack is placed at the feed end of the pressing mesh belt 4. The raw material moves forward under the action of the pressing mesh belt 4, while the pressing roller 6 initially presses the raw material to make it flat. As the raw material moves on the pressing mesh belt 4, the mesh shape of the pressing mesh belt 4 forms a regular square pattern on the surface of the raw material, achieving the shaping of the crispy food, effectively preventing the food from curling or deforming, and ensuring the consistency and aesthetics of the product appearance.

[0032] After being shaped, the raw materials are fed into the oil in the pot 1 via the pressing mesh belt 4 for frying. During the frying process, the heating element 5 continuously provides heat to the oil, maintaining a stable oil temperature. Due to the continuous pressing of the pressing mesh belt 4, the raw materials are heated evenly in the oil, preventing them from becoming overcooked or undercooked due to excessively high temperatures or uneven oil flow. At the same time, the residue in the oil settles to the bottom of the pot 1 through the oil residue settling port 14 and is periodically discharged through the oil / residue drain port 15, ensuring the cleanliness of the oil and improving the taste and quality of the crispy food.

[0033] After the raw materials are fried in oil until cooked, they move along the pressing mesh belt 4 to the discharge end and then fall onto the discharge mesh belt 3. The discharge mesh belt 3 operates automatically, conveying the fried square-shaped crispy snacks to the discharge port 12 to complete the discharge operation. This realizes continuous and automated production from feeding, shaping, frying to discharge, significantly reducing manual intervention, improving production efficiency, and making it suitable for large-scale production.

[0034] During the frying process, the fumes generated are collected by the fume hood 2 and discharged from the exhaust port 8 through the pipe. The amount of fumes can be controlled by adjusting the exhaust volume regulating valve 13 to keep the air in the workshop clean.

[0035] The working principle and usage process of this utility model: After assembling the various components of this solution in sequence, work according to the above implementation methods according to actual needs to complete all working steps.

[0036] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

[0037] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0038] The embodiments described above are not exhaustive, nor do they limit the invention to specific implementations. Clearly, many modifications and variations can be made based on the above description. These embodiments are selected and specifically described in this specification to better explain the principles and practical applications of the invention, enabling those skilled in the art to effectively utilize the invention and its modifications. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the invention should be included within the protection scope of the invention.

Claims

1. A grid-shaped crispy frying machine, characterized in that, It includes a frame (9), a pot body (1) set on the frame (9), a heating system, a forming and pressing system, a material discharge system and a smoke exhaust system; The heating system includes a heating tube (5) disposed inside the pot body (1); The forming and pressing system includes a pressure grid belt (4) and a pressing roller (6) disposed above the pot body (1); The discharge system includes a discharge mesh belt (3) and a discharge port (12); The smoke exhaust system includes a smoke hood (2), a smoke exhaust port (8), and a smoke exhaust volume regulating valve (13).

2. The square-grid type crispy frying machine according to claim 1, characterized in that: The pressure mesh belt (4) is connected to the frame (9) via a lifting cylinder (11) to achieve lifting and adjustment.

3. The square-grid type crispy fryer according to claim 2, characterized in that: The pot body (1) is provided with an oil filling port (7), an oil residue sedimentation port (14), and an oil / residue discharge port (15).

4. The square-grid type crispy fryer according to claim 3, characterized in that: The frame (9) is equipped with wheels (10) at its bottom.

5. A grid-type crispy frying machine according to claim 4, characterized in that: The mesh shape of the press mesh belt (4) is square, rhomboid or circular.

6. A grid-type crispy frying machine according to claim 5, characterized in that: The pressing roller (6) is positioned above the feed end of the pressing mesh belt (4).

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