Automatic biscuit aligning and rolling integrated machine
Patent Information
- Application Number
- CN202522510415.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-26
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-11-26
AI Technical Summary
[0003]然而,在曲奇饼干的生产过程中,特别是针对三层夹心+饼皮组合的饼干,前段注巧克力芯料进行黏合叠层后,由于各种原因(如机械误差、材料特性等),饼干的上、中、下层往往会出现错乱不整齐的现象;这不仅增加了后续包装工作的难度,而且影响产品的外观,降低了产品的市场竞争力,因此提供一种饼干自动对齐轧制一体机解决上述问题
[0016]本实用新型的有益效果是:对齐机构通过第一限位件与第二限位件间的间隙配合实现食品的自动限位对齐,为后续轧制提供规整的坯料排列状态;轧制机构依托第一驱动组件驱动压合件往复运动,与对齐机构的限位件协同完成食品的轧制塑形,最终通过输送-对齐-轧制的全流程集成实现饼干自动对齐、均匀轧制及连续生产的复合功能,达成提升生产效率、保证产品规格一致性和表面平整度的综合技术效果。
Smart Images

Figure CN224863808U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of food processing machinery technology, and in particular to an automatic alignment and rolling machine for biscuits. Background Technology
[0002] With the development of the food industry, cookies, as a popular snack food among consumers, have seen a continuous increase in the level of automation in their production.
[0003] However, in the production process of cookies, especially for cookies with a three-layer filling and crust, after the chocolate filling is injected and the layers are glued and stacked, due to various reasons (such as mechanical errors, material characteristics, etc.), the upper, middle and lower layers of the cookie often become misaligned and uneven. This not only increases the difficulty of subsequent packaging work, but also affects the appearance of the product and reduces its market competitiveness. Therefore, an automatic cookie alignment and rolling integrated machine is provided to solve the above problems. Utility Model Content
[0004] In order to overcome the shortcomings of the existing technology, this utility model provides an automatic biscuit alignment and rolling integrated machine.
[0005] The technical solution adopted by this utility model to solve its technical problem is:
[0006] This utility model provides an automatic alignment and rolling machine for biscuits, including a frame and a conveying mechanism disposed on the frame. The conveying mechanism is used to convey external food. The frame also includes an alignment mechanism and a rolling mechanism. The alignment mechanism includes a first limiting member and a second limiting member, with a gap between the first limiting member and the second limiting member for the flow of external food. The first limiting member and the second limiting member are used for positioning and aligning the external food. The rolling mechanism includes a pressing member and a first driving component for driving the pressing member to reciprocate. The pressing member is used to cooperate with the first limiting member and the second limiting member to roll and shape the external food.
[0007] Preferably, the frame is equipped with a support, on which a first rod is fixedly mounted and a second rod is slidably mounted. Several first and second limiting members are provided, with an array of first limiting members positioned on the first rod and an array of second limiting members positioned on the second rod. The support is equipped with a first driving member for moving the first rod relative to the second rod. By fixing the first rod and sliding the second rod, and cooperating with the first driving member to move the first rod relative to the second rod, the gap between the first and second limiting members can be flexibly adjusted. This adapts to the positioning and alignment requirements of foods of different widths, achieving precise positioning and alignment of the alignment mechanism for foods of different specifications, and improving the versatility and processing adaptability of the equipment.
[0008] Preferably, the first driving component is mounted on the support, and the output end of the first driving component is provided with a second plate. Several pressing components are provided, and an array of several pressing components is arranged on the second plate. When pressing external food, the pressing components are located between the first limiting component and the second limiting component. The first driving component drives the second plate to press down the array of pressing components, so that the pressing components roll and shape the food between the first limiting component and the second limiting component, ensuring that the rolling force is evenly distributed, realizing the uniform rolling of the food, ensuring the consistency of the biscuit shape and the surface flatness, and improving the product quality.
[0009] Preferably, the support is provided with a third limiting member and a second driving member for driving the third limiting member to rotate. The third limiting member is provided with a third rod. The third rod is driven to rotate relative to the support via the second driving member, thereby driving the third limiting member to rotate and limit the external food. By driving the third rod through the second driving member to rotate the third limiting member, dynamic limiting of the food conveying direction is achieved, which enhances the stability of food conveying, reduces processing errors caused by deviation, and improves production efficiency.
[0010] Preferably, the support is provided with a fourth driving member, and the output end of the fourth driving member is provided with a fourth limiting member. The fourth driving member is used to drive the fourth limiting member to move closer to or away from the external food conveyed on the conveying mechanism. The fourth limiting member and the third limiting member are respectively used to limit the external food at both ends along the length direction of the conveying mechanism, and the first limiting member and the second limiting member are respectively used to limit the external food at both ends along the width direction of the conveying mechanism. The fourth limiting member is driven to move by the fourth driving member, and cooperates with the third limiting member to realize the limitation of the two ends of the food in the length direction. Combined with the limitation of the width direction by the first limiting member and the second limiting member, an all-round limiting system is formed, which ensures the regular arrangement of the food before rolling and improves the processing accuracy.
[0011] Preferably, the fourth limiting member includes a first limiting part and a second limiting part. The second limiting part is bent and extended from the first limiting part. The first limiting part is set on the fourth rod by an external bolt. The second limiting part is used to extend between the first limiting part and the second limiting part to stop external food. Through the bending structure of the first limiting part and the second limiting part, the second limiting part can extend between the first limiting part and the second limiting part to directly stop the food, enhance the limiting effect, and improve the accuracy and reliability of the limiting, prevent the food from sliding or shifting during the rolling process, and ensure the rolling quality.
[0012] Preferably, the number of the first, second, and fourth limiting components is equal. By setting an equal number of limiting components, the limiting points of the food in the width and length directions are evenly distributed, forming a symmetrical limiting force system. This achieves force balance of the food during the limiting process, reduces deformation or damage caused by uneven force, and improves processing stability.
[0013] Preferably, the frame is provided with a support and a second drive assembly for driving the support to reciprocate. The alignment mechanism and the rolling mechanism are both located on the support. The alignment mechanism and the rolling mechanism move closer to or further away from the external food on the conveying mechanism via the second drive assembly. The second drive assembly drives the support to move the alignment mechanism and the rolling mechanism as a whole, realizing dynamic adaptation between the equipment and the food, improving the flexibility and adaptability of the equipment, and enabling rapid adjustment of processing parameters to meet diverse production needs.
[0014] Preferably, the frame is also equipped with a cleaning mechanism, which includes a cleaning component mounted on the frame. The working end of the cleaning component is attached to the outer surface of the conveyor belt to clean the residue on the conveyor belt. The frame is also equipped with a box for collecting the cleaned residue. By attaching the cleaning component to the surface of the conveyor belt, residues during the conveying process are removed in real time. The box collects the cleaned residue, keeping the conveyor belt clean, which can effectively reduce the risk of food contamination and extend the service life of the equipment.
[0015] Preferably, the cleaning mechanism further includes a first plate on the frame. The cleaning component is adjustable to the first plate via external bolts. By adjusting the position of the cleaning component through the first plate and bolts, the fit between the cleaning component and the conveyor belt surface can be flexibly adjusted to meet the cleaning needs of conveyor belts of different thicknesses. This improves the versatility and cleaning effect of the cleaning mechanism and ensures the continuous cleanliness of the conveyor belt surface.
[0016] The beneficial effects of this utility model are as follows: the alignment mechanism realizes automatic positioning and alignment of food through the gap cooperation between the first limiting member and the second limiting member, providing a regular blank arrangement state for subsequent rolling; the rolling mechanism drives the pressing member to reciprocate by relying on the first driving component, and works with the limiting member of the alignment mechanism to complete the rolling and shaping of food. Finally, through the integration of the entire process of conveying-aligning-rolling, the composite functions of automatic alignment, uniform rolling and continuous production of biscuits are realized, achieving the comprehensive technical effect of improving production efficiency, ensuring product specification consistency and surface flatness. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the following description of the embodiments will be briefly introduced. The drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0019] Figure 1 This is one of the structural schematic diagrams of the automatic alignment and rolling machine for biscuits of this utility model;
[0020] Figure 2 This is the second structural schematic diagram of the automatic alignment and rolling machine for biscuits of this utility model;
[0021] Figure 3 This is a schematic diagram of the alignment mechanism and rolling mechanism of this utility model;
[0022] Figure 4 This is a schematic diagram of the alignment mechanism of this utility model;
[0023] Figure 5 This is a schematic diagram of the conveying mechanism of this utility model;
[0024] Figure 6 This is a plan view of the conveying mechanism of this utility model;
[0025] Figure 7 This is a schematic diagram showing the location of the compensation mechanism of this utility model;
[0026] Figure 8 This is a schematic diagram of the cleaning mechanism of this utility model;
[0027] Figure 9 This is a structural schematic diagram of the box body of this utility model;
[0028] Figure 10 This is a structural schematic diagram of the fourth limiting component of this utility model;
[0029] Figure 11 This is a structural schematic diagram of the first plate component of this utility model.
[0030] The reference numerals in the figures include:
[0031] 1. Frame; 2. Conveying mechanism; 3. Alignment mechanism; 4. Rolling mechanism; 5. First adjusting mechanism; 6. Second adjusting mechanism; 7. Compensation mechanism; 8. Cleaning mechanism; 11. Support; 12. Second drive assembly; 21. Conveyor belt; 22. Third drive assembly; 31. First limiting member; 311. First rod; 32. Second limiting member; 321. Second rod; 322. First drive member; 33. Third limiting member; 331. Second drive member; 332. Third rod; 34. Fourth limiting member; 401, First limiting part; 3402, Second limiting part; 341, Fourth rod; 342, Third driving member; 343, First plate; 344, Fourth driving member; 41, Pressing member; 42, First driving assembly; 43, Second plate; 51, Third roller; 52, Fifth driving assembly; 61, First groove; 62, First roller; 71, First plate member; 72, Second roller; 81, First plate member; 82, Cleaning member; 83, Box; 831, First extension member; 832, Second extension member. Detailed Implementation
[0032] Reference Figures 1 to 11 An automatic alignment and rolling machine for biscuits includes a frame 1 and a conveying mechanism 2 disposed on the frame 1. The conveying mechanism 2 is used to convey external food. The frame 1 also includes an alignment mechanism 3 and a rolling mechanism 4. The alignment mechanism 3 includes a first limiting member 31 and a second limiting member 32. There is a gap between the first limiting member 31 and the second limiting member 32 for the external food to flow through. The first limiting member 31 and the second limiting member 32 are used to limit and align the external food. The rolling mechanism 4 includes a pressing member 41 and a first driving component 42 for driving the pressing member 41 to reciprocate. The pressing member 41 is used to cooperate with the first limiting member 31 and the second limiting member 32 to roll and shape the external food.
[0033] With the above structural setup, during use, the alignment mechanism 3 achieves automatic positioning and alignment of the food through the gap between the first limiting member 31 and the second limiting member 32, providing a regular blank arrangement for subsequent rolling; the rolling mechanism 4 drives the pressing member 41 to reciprocate based on the first driving component 42, and works in conjunction with the limiting members of the alignment mechanism 3 to complete the rolling and shaping of the food. Finally, through the integration of the entire process of conveying, alignment and rolling, the compound functions of automatic alignment, uniform rolling and continuous production of biscuits are realized, achieving the comprehensive technical effect of improving production efficiency, ensuring product specification consistency and surface flatness.
[0034] Specifically, the frame 1 is equipped with a support 11, on which a first rod 311 is fixedly mounted and a second rod 321 is slidably mounted. Several first limiting members 31 and several second limiting members 32 are provided. Several first limiting members 31 are arrayed on the first rod 311; several second limiting members 32 are arrayed on the second rod 321. The support 11 is equipped with a first driving member 322 for driving the first rod 311 to move relative to the second rod 321. By fixing the first rod 311 and sliding the second rod 321, and cooperating with the first driving member 322 to drive the first rod 311 to move relative to the second rod 321, the gap between the first limiting members 31 and the second limiting members 32 can be flexibly adjusted. This adapts to the positioning and alignment requirements of foods of different widths, achieving precise positioning and alignment of the alignment mechanism 3 for foods of different specifications, and improving the versatility and processing adaptability of the equipment.
[0035] Specifically, the first driving component 42 is mounted on the support 11, and the output end of the first driving component 42 is provided with a second plate 43. Several pressing components 41 are provided, and the array of pressing components 41 is arranged on the second plate 43. When pressing external food, the pressing components 41 are located between the first limiting component 31 and the second limiting component 32. The first driving component 42 drives the second plate 43 to press down the array of pressing components 41, so that the pressing components 41 roll and shape the food between the first limiting component 31 and the second limiting component 32, ensuring that the rolling force is evenly distributed, realizing the uniform rolling of the food, ensuring the consistency of the biscuit shape and the surface flatness, and improving the product quality.
[0036] Specifically, the support 11 is provided with a third limiting member 33 and a second driving member 331 for driving the third limiting member 33 to rotate. The third limiting member 33 is provided with a third rod 332. The third rod 332 is driven to rotate relative to the support 11 via the second driving member 331, thereby driving the third limiting member 33 to rotate and limit the external food. By driving the third rod 332 through the second driving member 331 to drive the third limiting member 33 to rotate, dynamic limiting of the food conveying direction is achieved, which enhances the stability of food conveying, reduces processing errors caused by deviation, and improves production efficiency.
[0037] Specifically, the support 11 is equipped with a fourth driving member 344, and the output end of the fourth driving member 344 is equipped with a fourth limiting member 34. The fourth driving member 344 is used to drive the fourth limiting member 34 to approach or move away from the external food conveyed on the conveying mechanism 2. The fourth limiting member 34 and the third limiting member 33 are respectively used to limit the external food at both ends along the length direction of the conveying mechanism 2, and the first limiting member 31 and the second limiting member 32 are respectively used to limit the external food at both ends along the width direction of the conveying mechanism 2. The fourth limiting member 34 is driven by the fourth driving member 344 to move and cooperate with the third limiting member 33 to achieve the limitation of the food at both ends along the length direction. Combined with the limitation of the width direction by the first limiting member 31 and the second limiting member 32, an all-round limiting system is formed, which ensures the regular arrangement of the food before rolling and improves the processing accuracy.
[0038] Specifically, the output end of the fourth driving member 344 is also provided with a first plate 343, the first plate 343 is provided with a third driving member 342, the output end of the third driving member 342 is provided with a fourth rod 341, and a number of fourth limiting members 34 are provided. The number of fourth limiting members 34 are arranged in an array on the fourth rod 341. The fourth limiting members 34 are located between adjacent first limiting members 31 and second limiting members 32, thereby achieving the technical effect of further improving the accuracy and neatness of food arrangement.
[0039] Specifically, the fourth limiting member 34 includes a first limiting part 3401 and a second limiting part 3402. The second limiting part 3402 is formed by bending and extending from the first limiting part 3401. The first limiting part 3401 is mounted on the fourth rod 341 by an external bolt. The second limiting part 3402 is used to extend between the first limiting member 31 and the second limiting member 32 to stop external food. Through the bending structure of the first limiting part 3401 and the second limiting part 3402, the second limiting part 3402 can extend between the first limiting member 31 and the second limiting member 32 to directly stop the food, enhance the limiting effect, and improve the accuracy and reliability of the limiting, prevent the food from sliding or shifting during the rolling process, and ensure the rolling quality.
[0040] Specifically, the number of the first limiting member 31, the second limiting member 32, and the fourth limiting member 34 are equal. By setting an equal number of limiting members, the limiting points of the food in the width and length directions are evenly distributed, forming a symmetrical limiting force system. This achieves force balance of the food during the limiting process, reduces deformation or damage caused by uneven force, and improves processing stability.
[0041] Specifically, the frame 1 is equipped with a support 11 and a second drive assembly 12 for driving the support 11 to reciprocate. The alignment mechanism 3 and the rolling mechanism 4 are both located on the support 11. The alignment mechanism 3 and the rolling mechanism 4 move closer to or further away from the external food on the conveying mechanism 2 via the second drive assembly 12. The second drive assembly 12 drives the support 11 to move the alignment mechanism 3 and the rolling mechanism 4 as a whole, realizing dynamic adaptation between the equipment and the food, improving the flexibility and adaptability of the equipment, and enabling rapid adjustment of processing parameters to meet diverse production needs.
[0042] Specifically, the conveying mechanism 2 includes a conveyor belt 21 rotatably mounted on the frame 1 and a third drive assembly 22 for driving the conveyor belt 21 to rotate.
[0043] Specifically, the frame 1 is provided with a second adjustment mechanism 6, which includes a first roller 62 and a first groove 61 opened on the frame 1. The first roller 62 is slidably disposed relative to the frame 1 by abutting against the inner wall of the first groove 61. The conveyor belt 21 is disposed on the first roller 62. The tension of the conveyor belt 21 is adjusted by sliding the first roller 62.
[0044] Specifically, the conveyor belt 21 and the first roller 62 are rotatably configured.
[0045] Specifically, the frame 1 is also provided with a compensation mechanism 7 and a first adjustment mechanism 5 for use in conjunction with the compensation mechanism 7. The compensation mechanism 7 includes a first plate 71 slidably disposed on the frame 1, a second roller 72 rotatably disposed on the first plate 71, and the conveyor belt 21 is in contact with the second roller 72. The compensation mechanism 7 adjusts the effective transport length of the conveyor belt 21 by the displacement of the second roller 72.
[0046] Specifically, the first adjustment mechanism 5 includes a third roller 51 slidably mounted on the frame 1 and a fifth drive assembly 52 for driving the third roller 51 to reciprocate. When the first plate member 71 in the compensation mechanism 7 translates along the conveying direction, the fifth drive assembly 52 synchronously drives the third roller 51 to move closer to the alignment mechanism 3, thereby reducing the wrap angle tension of the conveyor belt 21 at the third roller 51, and thus providing stroke compensation for the displacement of the compensation mechanism 7.
[0047] Specifically, the frame 1 is also equipped with a cleaning mechanism 8, which includes a cleaning component 82 mounted on the frame 1. The conveying mechanism 2 includes a conveyor belt 21. The working end of the cleaning component 82 is attached to the outer surface of the conveyor belt 21 to clean the residue on the conveyor belt 21. The frame 1 is also equipped with a box 83 for collecting the cleaned residue. By attaching the cleaning component 82 to the surface of the conveyor belt 21, the residue during the conveying process is removed in real time. The box 83 collects the cleaned material, keeping the conveyor belt clean. This can effectively reduce the risk of food contamination and extend the service life of the equipment.
[0048] Specifically, the cleaning component 82 is adjustable with a first plate 81 via external bolts. The position of the cleaning component 82 is adjusted by the first plate 81 and bolts, so that the fit between the cleaning component 82 and the surface of the conveyor belt 21 can be flexibly adjusted to meet the cleaning needs of conveyor belts of different thicknesses. This improves the versatility and cleaning effect of the cleaning mechanism and ensures the continuous cleanliness of the conveyor belt surface.
[0049] Specifically, one end of the box body 83 along its length is provided with a first extension 831, and the first extension 831 is provided with a second extension 832 arranged in an arc shape. The distance between the second extension 832 and the box body 83 is used to accommodate the human finger.
[0050] The above description provides one or more embodiments in conjunction with specific content, but it is not intended that the specific implementation of this utility model is limited to these descriptions. Any methods or structures that are similar to or identical to those of this utility model, or any technical deductions or substitutions made based on the concept of this utility model, should be considered within the scope of protection of this utility model.
Claims
1. A biscuit automatic alignment and rolling integrated machine, comprising a frame (1) and a conveying mechanism (2) disposed on the frame (1), the conveying mechanism (2) being used for conveying external food; characterized in that: The frame (1) also includes an alignment mechanism (3) and a rolling mechanism (4); The alignment mechanism (3) includes a first limiting member (31) and a second limiting member (32). There is a gap between the first limiting member (31) and the second limiting member (32) for external food to flow through. The first limiting member (31) and the second limiting member (32) are used to limit and align the external food. The rolling mechanism (4) includes a pressing member (41) and a first driving assembly (42) for driving the pressing member (41) to reciprocate. The pressing member (41) is used to cooperate with the first limiting member (31) and the second limiting member (32) to roll and shape the external food.
2. The automatic alignment and rolling machine for biscuits according to claim 1, characterized in that: The frame (1) is provided with a bracket (11), and the bracket (11) is provided with a fixed first rod (311) and a sliding second rod (321). There are several first limiting members (31) and several second limiting members (32). Several first limiting members (31) are arranged in an array on the first rod (311); several second limiting members (32) are arranged in an array on the second rod (321). The bracket (11) is provided with a first driving member (322) for driving the first rod (311) to move relative to the second rod (321).
3. The automatic alignment and rolling machine for biscuits according to claim 2, characterized in that: The first drive assembly (42) is provided on the bracket (11). The output end of the first drive assembly (42) is provided with a second plate (43). Several pressing parts (41) are provided. Several pressing parts (41) are arranged in an array on the second plate (43). When pressing external food, the pressing parts (41) are located between the first limiting part (31) and the second limiting part (32).
4. The automatic alignment and rolling machine for biscuits according to claim 2, characterized in that: The support (11) is provided with a third limiting member (33) and a second driving member (331) for driving the third limiting member (33) to rotate. The third limiting member (33) is provided with a third rod (332). The third rod (332) is driven to rotate relative to the support (11) via the second driving member (331) so as to drive the third limiting member (33) to rotate and limit the external food.
5. The automatic biscuit alignment and rolling integrated machine according to claim 4, characterized in that: The bracket (11) is provided with a fourth driving member (344), and the output end of the fourth driving member (344) is provided with a fourth limiting member (34). The fourth driving member (344) is used to drive the fourth limiting member (34) to approach or move away from the external food conveyed on the conveying mechanism (2). The fourth limiting member (34) and the third limiting member (33) are respectively used to limit the external food at both ends along the length direction of the conveying mechanism (2). The first limiting member (31) and the second limiting member (32) are respectively used to limit the external food at both ends along the width direction of the conveying mechanism (2).
6. The automatic alignment and rolling machine for biscuits according to claim 5, characterized in that: The fourth limiting member (34) includes a first limiting part (3401) and a second limiting part (3402). The second limiting part (3402) is bent and extended from the first limiting part (3401). The first limiting part (3401) is mounted on the fourth rod (341) by an external bolt. The second limiting part (3402) is used to extend between the first limiting member (31) and the second limiting member (32) to stop external food.
7. The automatic alignment and rolling machine for biscuits according to claim 5, characterized in that: The number of the first limiting member (31), the second limiting member (32), and the fourth limiting member (34) are equal.
8. The automatic alignment and rolling machine for biscuits according to claim 2, characterized in that: The frame (1) is provided with a support (11) and a second drive assembly (12) for driving the support (11) to reciprocate. The alignment mechanism (3) and the rolling mechanism (4) are both located on the support (11). The alignment mechanism (3) and the rolling mechanism (4) move closer to or further away from the external food on the conveying mechanism (2) via the second drive assembly (12).
9. The automatic alignment and rolling machine for biscuits according to claim 1, characterized in that: The frame (1) is also provided with a cleaning mechanism (8), which includes a cleaning component (82) provided on the frame (1). The conveying mechanism (2) includes a conveyor belt (21). The working end of the cleaning component (82) is attached to the outer surface of the conveyor belt (21) for cleaning the residue on the conveyor belt (21). The frame (1) is also provided with a box (83) for collecting the residue after cleaning.
10. The automatic alignment and rolling machine for biscuits according to claim 9, characterized in that: The cleaning mechanism (8) also includes a first plate (81) disposed on the frame (1), and the cleaning component (82) is adjustablely provided with the first plate (81) via external bolts.