Tea juice recovery type tea rolling and fermentation integrated equipment

Abstract

The utility model discloses a tea juice recovery type tea rubbing and twisting fermentation integrated equipment relates to tea rubbing and twisting technical field, including support seat and swing arm rod, the inside of support seat is provided with the interface sleeve, the inside of support seat is provided with rubbing and twisting disc, the top fixed mounting of rubbing and twisting disc has the rib, the top fixed mounting of rubbing and twisting disc has the screen plate, the fixed mounting of rubbing and twisting disc last end has the transmission ring, the fixed mounting of rubbing and twisting disc last end has the drive rod, the last end of drive rod is connected with motor, the top of drive rod is the taper structure, and the interface ring of outside water supply line butt joint interface sleeve top, the water flow is transported to interface ring inside, and the water flow passes through the pipeline and enters the shunt box of interface sleeve last end, and then through a plurality of nozzles of shunt box outside, and is splashed to the interlayer space, realizes the quick washing to interlayer, and the waste water produced by washing is also discharged through the collecting pipe, and completes the cleaning work.

Description

Technical Field

[0001] This utility model relates to the field of tea rolling technology, and in particular to an integrated tea rolling and fermentation equipment for tea juice recovery. Background Technology

[0002] Currently, existing tea kneading equipment (such as patent publication number: CN222603653U) discloses a tea kneading machine, including a worktable. A power rod is rotatably connected inside the worktable. A turntable is fixedly connected to the top of the power rod. A wedge block is fixedly connected to the top of the turntable. A wedge block is movably embedded inside the wedge block. A first threaded rod is threadedly connected inside the wedge block. The outer surface of the first threaded rod is rotatably connected to one side of the wedge block. A rocker arm is fixedly connected to one end of the wedge block. An adjusting block is rotatably connected to the top of the wedge block. Two transverse rods are fixedly connected to one side of the adjusting block. A kneading cylinder is fixedly connected to the side of the two transverse rods away from the adjusting block.

[0003] In the aforementioned patent, tea leaves produce tea juice during the kneading process. When different batches of tea leaves share the same kneading machine, residual tea juice will adhere to the surface of the new batch of tea leaves, resulting in "mixed flavors". The "tea stains" formed after the tea juice dries are quite hard and are difficult to clean due to physical scaling. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an integrated tea kneading and fermentation equipment for tea juice recovery. This solves the technical problems that tea juice is produced during the kneading process, and when different batches of tea share the same kneading machine, residual tea juice will adhere to the surface of the new batch of tea, resulting in "mixed flavors". The "tea stains" formed after the tea juice dries are also hard and difficult to clean due to physical scaling.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A tea juice recovery type integrated tea kneading and fermentation equipment includes a support base and a swing arm, wherein a connecting sleeve is provided inside the support base and a kneading disc is provided inside the support base; Ribs are fixedly installed at the top of the kneading disc, a screen plate is fixedly installed at the top of the kneading disc, a transmission ring is fixedly installed at the end of the kneading disc, a drive rod is fixedly installed at the end of the kneading disc, the end of the drive rod is connected to a motor, and the top of the drive rod has a conical structure.

[0006] Preferably, an installation ring is fixedly installed on the inner side of the support base, and a plurality of drainage rods are fixedly installed at the end of the installation ring, each of the drainage rods having a downwardly convex conical structure; A flow divider box is fixedly installed at the end of the connecting sleeve, and a nozzle is fixedly installed on the outside of the flow divider box.

[0007] Preferably, an interface ring is fixedly installed at the top of the connecting sleeve, and the end of the interface ring is connected to the distribution box through a pipe; A collection pipe is fixedly installed at the end of the support base, and the collection pipe is also connected to the processing box; The top end of the swing arm is provided with a kneading assembly, which includes an extension rod and a kneading cylinder.

[0008] Preferably, the outer side of the kneading disc is provided with multiple grooves, and the inner side of the kneading disc is provided with a bearing connected to the connecting sleeve; The inside of the kneading cylinder is equipped with a hydraulic rod and a guide hollow sleeve.

[0009] Compared with the prior art, the present invention has the following beneficial effects; This invention utilizes a swing arm to drive the extension rod and kneading cylinder to rotate clockwise, creating a counter-clockwise relative motion with the counter-clockwise rotation of the kneading disc. Combined with the ribs (prismatic structure) at the top of the kneading disc, the tea leaves are compressed between the two. The tea juice seeping out during kneading is then separated from the tea leaves by centrifugal force through the holes on the screen plate, ensuring targeted tea juice recovery and preventing tea leaves from mixing into the recovery stream. This invention connects the external water supply pipe to the interface ring at the top of the connecting sleeve (pipe installation is completed by screwing on a snap-fit). Water is supplied to the interface ring and flows through the pipe into the distribution box at the end of the connecting sleeve. From there, multiple nozzles on the outside of the distribution box spray the water into the interlayer space, achieving rapid rinsing of the interlayer. The wastewater generated during rinsing is also discharged through a collection pipe, completing the cleaning operation. Attached Figure Description

[0010] Figure 1 This is a structural diagram of the support base of this utility model; Figure 2 This is a structural diagram of the kneading disc of this utility model; Figure 3 This is a structural diagram of the screen plate of this utility model; Figure 4 for Figure 3 Enlarged structural diagram at point A; Explanation of icon numbers: 11. Support base; 12. Swing arm; 13. Extension rod; 14. Kneading cylinder; 15. Collection tube; 16. Interface ring; 17. Connecting sleeve; 18. Diverter box; 19. Nozzle; 21. Kneading disc; 22. Rib; 23. Screen plate; 24. Transmission ring; 25. Drive rod; 26. Mounting ring; 27. Drainage rod. Detailed Implementation

[0011] The present invention will be further described below with reference to the accompanying drawings and specific embodiments: This application provides an integrated tea kneading and fermentation equipment for tea juice recovery. It effectively solves the problems of tea juice being produced during the kneading process, residual tea juice adhering to the surface of new batches of tea when different batches share the kneading machine, leading to "mixed flavors," and the "tea stains" formed after the tea juice dries being hard and difficult to clean physically. The swing arm drives the extension rod and kneading cylinder to rotate clockwise, creating a counter-clockwise relative motion with the counter-clockwise rotation of the kneading disc. Combined with the ribs (ribbed structure) at the top of the kneading disc, the tea leaves are squeezed between the two. The tea juice seeping out during kneading is then separated from the tea leaves through the holes on the screen plate under centrifugal force, ensuring targeted tea juice recovery and preventing tea leaves from mixing into the recovery stream.

[0012] Example 1 like Figures 1 to 4 As shown, the technical solution in this application embodiment effectively solves the technical problems that tea juice is produced during the rolling process, and when different batches of tea are used in the same rolling machine, residual tea juice will adhere to the surface of the new batch of tea, resulting in "mixed flavors". The "tea stains" formed after the tea juice dries are hard and difficult to clean due to physical scaling. The overall idea is as follows: To address the problems existing in the prior art, this utility model provides a tea juice recovery type integrated tea kneading and fermentation equipment, including a support base 11 and a swing arm 12. The support base 11 is provided with a connecting sleeve 17 inside, and a kneading disc 21 is provided inside the support base 11. A sealing strip is provided on the inner side of the kneading disc 21, which rubs against the surface of the connecting sleeve 17 to increase the tightness between the connecting sleeve 17 and the kneading disc 21. Ribs 22 are fixedly installed at the top of the kneading disc 21, a screen plate 23 is fixedly installed at the top of the kneading disc 21, a transmission ring 24 is fixedly installed at the end of the kneading disc 21, and a drive rod 25 is fixedly installed at the end of the kneading disc 21. The end of the drive rod 25 is connected to the motor. The top of the drive rod 25 has a conical structure and fits against the transmission ring 24. When the drive rod 25 is rotated, the transmission ring 24 is driven to rotate, causing the kneading disc 21 to rotate counterclockwise inside the support base 11. This rotation is achieved by rotating clockwise... The rotating extension rod 13 and the kneading cylinder 14 simultaneously drive the kneading disc 21 to rotate counterclockwise. While the kneading cylinder 14 kneads the tea leaves, the tea leaves are crushed by the ribs inside the kneading disc 21 because the rotation direction of the kneading disc 21 is opposite to that of the kneading cylinder 14. The tea juice is thrown through the mesh onto the surface of the screen plate 23 under the action of centrifugal force. The tea juice enters the space between the kneading disc 21 and the support base 11 through the holes on the surface of the screen plate 23. The tea juice flows down along the inner wall of the support base 11 and is discharged through the collection pipe 15. An installation ring 26 is fixedly installed on the inner side of the support base 11. Multiple guide rods 27 are fixedly installed at the end of the installation ring 26. Each guide rod 27 has a downwardly convex conical structure. The kneading disc 21 rotates inside the support base 11. At the same time, the installation ring 26 is fixed on the inner side of the support base 11. The guide rod 27 is located between the kneading disc 21 and the support base 11. The guide rod 27 has a downwardly convex structure. The tea juice that enters the interlayer will be splashed onto the surface of the guide rod 27. The tea juice flows downward along the surface of the guide rod 27. A diversion box 18 is fixedly installed at the end of the connecting sleeve 17. A nozzle 19 is fixedly installed on the outside of the diversion box 18. Water is sprayed into the space between the support base 11 and the kneading disc 21 through the multiple nozzles 19 on the outside of the diversion box 18 to quickly clean the space between the support base 11 and the kneading disc 21. The wastewater is then discharged through the collection pipe 15. An interface ring 16 is fixedly installed at the top of the connecting sleeve 17. The end of the interface ring 16 is connected to the diversion box 18 through a pipe. The pipe is connected to the top of the interface ring 16 and the buckle is screwed to install it. Water is delivered into the interior of the interface ring 16 and the water flows into the interior of the diversion box 18. A collection pipe 15 is fixedly installed at the end of the support base 11. The collection pipe 15 is also connected to the processing box. The collected tea juice is discharged to the outside through the collection pipe 15. The top of the swing arm 12 is provided with a kneading assembly, which includes an extension rod 13 and a kneading cylinder 14. By swinging the swing arm 12, the extension rod 13 and the kneading cylinder 14 are driven to rotate. The end of the kneading cylinder 14 is in contact with and rubs against the surface of the kneading disc 21 to knead the tea leaves on the surface of the kneading disc 21. The outer side of the kneading disc 21 is provided with multiple grooves, and the inner side of the kneading disc 21 is provided with a bearing connected to the connecting sleeve 17. The kneading cylinder 14 is equipped with a hydraulic rod and a guide hollow sleeve, which can drive the kneading cylinder 14 to slide vertically and adjust the distance between it and the kneading disc 21.

[0013] Example 2 This embodiment specifically discloses a tea juice recovery type integrated tea kneading and fermentation equipment, including the following steps: First, the motor drives the drive rod 25 to rotate. Since the top of the drive rod 25 has a conical structure and is tightly fitted with the transmission ring 24, the rotating drive rod 25 will drive the transmission ring 24 to rotate, thereby causing the kneading disc 21 to rotate counterclockwise inside the support base 11. At the same time, the swing arm 12 drives the kneading assembly (extension rod 13 and kneading cylinder 14) at its top to rotate clockwise by swinging. The end of the kneading cylinder 14 is in contact with and rubs against the surface of the kneading disc 21. The kneading disc 21 and the kneading cylinder 14 rotate in opposite directions, so that the tea leaves on the surface of the kneading disc 21 are broken by the squeezing action of the ribs 22 (rib structure) during the relative movement between the two, which provides a prerequisite for the separation of tea juice.

[0014] An installation ring 26 is fixed to the inner side of the support base 11. Multiple guide rods 27 at the end of the installation ring 26 have a downwardly convex conical structure. The tea juice entering the interlayer is thrown onto the surface of the guide rod 27 under the action of centrifugal force, and then flows downward along the inclined surface of the guide rod 27, and finally is discharged through the collection pipe 15 at the end of the support base 11 (the collection pipe 15 is also connected to the processing box for the subsequent processing of the tea juice). In addition, the sealing strip provided on the inner side of the kneading disc 21 rubs against the surface of the connecting sleeve 17, which enhances the sealing between the kneading disc 21 and the connecting sleeve 17 and prevents the tea juice from leaking in the interlayer.

[0015] The second step is to clean the interlayer between the support base 11 and the kneading disc 21. Connect the external water supply pipe to the interface ring 16 at the top of the connecting sleeve 17 (the pipe installation is completed by screwing on the buckle). Water is supplied into the interface ring 16. The water flows through the pipe into the diversion box 18 at the end of the connecting sleeve 17, and then through multiple nozzles 19 on the outside of the diversion box 18 to spray into the interlayer space, thereby achieving rapid rinsing of the interlayer. The wastewater generated by rinsing is also discharged through the collection pipe 15, completing the cleaning operation.

[0016] This utility model has been described with reference to the above-described embodiments and accompanying drawings. However, the above embodiments are merely examples for implementing this utility model. It must be noted that the disclosed embodiments do not limit the scope of this utility model. On the contrary, modifications and equivalent provisions included in the spirit and scope of the claims are all included within the scope of this utility model.

Claims

1. A tea juice recovery type integrated tea kneading and fermentation equipment, comprising a support base and a swing arm, characterized in that, The support base is provided with a connecting sleeve inside, and a kneading disc is provided inside the support base; Ribs are fixedly installed at the top of the kneading disc, a screen plate is fixedly installed at the top of the kneading disc, and a transmission ring is fixedly installed at the end of the kneading disc. A drive rod is fixedly installed at the end of the kneading disc, the end of the drive rod is connected to the motor, and the top of the drive rod has a tapered structure.

2. The integrated tea juice recovery, tea kneading and fermentation equipment as described in claim 1, characterized in that, An installation ring is fixedly installed on the inner side of the support base, and multiple drainage rods are fixedly installed at the end of the installation ring. Each drainage rod has a downwardly convex conical structure.

3. The integrated tea juice recovery, tea kneading, and fermentation equipment as described in claim 1, characterized in that, A flow divider box is fixedly installed at the end of the connecting sleeve, and a nozzle is fixedly installed on the outside of the flow divider box.

4. The integrated tea juice recovery, tea kneading and fermentation equipment as described in claim 1, characterized in that, An interface ring is fixedly installed at the top of the connecting sleeve, and the end of the interface ring is connected to the distribution box through a pipe.

5. The integrated tea juice recovery, tea kneading, and fermentation equipment as described in claim 1, characterized in that, A collection pipe is fixedly installed at the end of the support base, and the collection pipe is also connected to the processing box.

6. A tea juice recovery type integrated tea kneading and fermentation equipment as described in any one of claims 1-5, characterized in that, The top end of the swing arm is provided with a kneading assembly, which includes an extension rod and a kneading cylinder.

7. A tea juice recovery type integrated tea kneading and fermentation equipment as described in any one of claims 1-5, characterized in that, The outer side of the kneading disc is provided with multiple grooves, and the inner side of the kneading disc is provided with a bearing connected to the connecting sleeve.

8. The integrated tea juice recovery, tea kneading and fermentation equipment as described in claim 6, characterized in that, The inside of the kneading cylinder is equipped with a hydraulic rod and a guide hollow sleeve.

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