Multistage impurity removing and cleaning device for chili chopping production
Patent Information
- Application Number
- CN202522531561.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-28
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-11-28
AI Technical Summary
现有技术中,在对整椒(辣椒)的清洗设备都是采用单一的清洗模式,其清洗效果一般,导致后续剁辣椒的加工品质下降
[0010]与现有技术相比,本实用新型的有益效果是:本剁辣椒生产用多级除杂清洗装置,具有以下好处:
Smart Images

Figure CN224863860U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of chopped chili production technology, and in particular to a multi-stage impurity removal and cleaning device for chopped chili production. Background Technology
[0002] Chopped chili peppers are a specialty food that can be used as an ingredient in cooking. The production process requires cleaning and removing impurities from whole chili peppers before chopping them to ensure the quality of subsequent processing. Current technology uses a single cleaning mode for cleaning whole chili peppers, resulting in generally poor cleaning effectiveness and a decline in the quality of the chopped chili peppers. Utility Model Content
[0003] The technical problem to be solved by this utility model is to overcome the existing defects and provide a multi-stage impurity removal and cleaning device for the production of chopped chili peppers. It adopts a multi-stage impurity removal and cleaning method, which has a good cleaning effect and thus ensures the processing quality of chopped chili peppers. It can effectively solve the problems in the background art.
[0004] To achieve the aforementioned objective, this utility model adopts the following technical solution: A multi-stage impurity removal and cleaning device for chopped chili production includes a frame. From left to right, a cleaning tank, a bubble cleaner, and a vibrating dewatering screen are arranged on the frame. Chain conveyors are installed inside the cleaning tank and the bubble cleaner. The discharge port of the cleaning tank is located above the inlet of the bubble cleaner, and the discharge port of the bubble cleaner is located above the inlet of the vibrating dewatering screen. A nozzle is installed at the outlet of the cleaning tank, and a metering pump is installed on the support of the cleaning tank. The inlet of the metering pump is connected to the inside of the external sodium hypochlorite storage tank, and the outlet of the metering pump is located at the top of the cleaning tank. A rinsing head is installed on the bubble cleaning machine near the outlet. Both the rinsing head and the nozzle are connected to the external water supply system. A stirring mechanism is installed on the cleaning tank.
[0005] Furthermore, the stirring mechanism includes a connecting plate and a stirring motor. The stirring motor is installed on the side of the cleaning tank, and the connecting plate is evenly fixed on the output shaft of the stirring motor. The connecting plate is located inside the cleaning tank.
[0006] Furthermore, the stirring mechanism also includes a mesh, which is evenly distributed on the connecting plate.
[0007] Furthermore, it also includes a mesh belt conveyor, which is installed on the bubble cleaning machine and is configured to correspond to the chain plate conveyor inside the bubble cleaning machine.
[0008] Furthermore, it also includes an overflow hole, which is opened on the side of the bubble cleaner's housing, and a receiving box is fixed on the side of the bubble cleaner corresponding to the position of the overflow hole.
[0009] Furthermore, the side of the receiving box is open, and the bottom of the receiving box is evenly provided with water-permeable holes.
[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: This multi-stage impurity removal and cleaning device for chopped chili production has the following advantages: 1. The raw chili peppers are stirred and cleaned by the stirring mechanism inside the cleaning tank. At the same time, when the raw chili peppers are conveyed to the discharge port of the cleaning tank, water is sprayed onto the raw chili peppers through the nozzle. Bubbles are generated by the bubble cleaner. The bubbles drive the water flow to tumble and make the chili peppers roll, thus removing impurities and cleaning the chili peppers again. It adopts a multi-stage impurity removal and cleaning method, which has a good cleaning effect and ensures the processing quality of chopped chili peppers.
[0011] 2. The chili raw material is dehydrated by vibrating a dehydration screen, which avoids excessive water content in the chili and adverse effects on subsequent processing. Attached Figure Description
[0012] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a three-dimensional side view of the present invention.
[0013] In the diagram: 1-Frame, 2-Nozzle, 3-Agitator, 31-Connecting plate, 32-Agitator motor, 33-Mesh, 4-Washing box, 5-Bubble washing machine, 6-Mesh belt conveyor, 7-Vibrating dewatering screen, 8-Overflow hole, 9-Water permeable hole, 10-Receiving box, 11-Metering pump, 12-Rinsing head. Detailed Implementation
[0014] The present invention will be explained in detail through the following embodiments. The purpose of disclosing the present invention is to protect all technical improvements within the scope of the present invention.
[0015] Please see Figure 1-2 This embodiment provides a technical solution: a multi-stage impurity removal and cleaning device for chopped chili production, including a frame 1. The frame 1 is provided with a cleaning box 4, a bubble cleaner 5 and a vibrating dewatering screen 7 arranged sequentially from left to right. Chain plate conveyors are installed inside the cleaning box 4 and the bubble cleaner 5. The discharge port of the cleaning box 4 is located above the inlet of the bubble cleaner 5, and the discharge port of the bubble cleaner 5 is located above the inlet of the vibrating dewatering screen 7. A nozzle 2 is installed at the discharge port of the cleaning tank 4. A metering pump 11 is installed on the support of the cleaning tank 4. The inlet of the metering pump 11 is connected to the inside of the external sodium hypochlorite storage tank. The outlet of the metering pump 11 is located at the top of the cleaning tank 4. A rinsing head 12 is installed on the bubble washing machine 5 near the discharge port. Both the rinsing head 12 and the nozzle 2 are connected to the external water supply system. A stirring mechanism 3 is installed on the cleaning tank 4. Sodium hypochlorite is added into the cleaning tank 4 through the metering pump 11. The sodium hypochlorite is used to sterilize the chili raw materials. The chili raw materials are fed into the cleaning tank 4 through an external conveyor. The cleaning tank 4 is filled with cleaning water. The chain conveyor inside the washing tank 4 transports the initially cleaned and impurity-removed chili raw materials to the discharge port. At this time, the nozzle 2 sprays water onto the chili raw materials for cleaning. Then, the chili raw materials fall into the bubble washing machine 5. The bubble washing machine 5 generates bubbles, which drive the water flow to tumble and thus cause the chili raw materials to roll, thereby removing impurities and cleaning them again. After being cleaned and impurity-removed, the chili raw materials are transported to the vibrating dewatering screen 7 by the chain conveyor inside the bubble washing machine 5. The vibrating dewatering screen 7 vibrates and dehydrates the chili raw materials, thereby avoiding excessive water content in the chili raw materials, which would have an adverse effect on subsequent processing operations.
[0016] The stirring mechanism 3 includes a connecting plate 31 and a stirring motor 32. The stirring motor 32 is installed on the side of the washing tank 4. The connecting plate 31 is evenly fixed on the output shaft of the stirring motor 32. The connecting plate 31 is set inside the washing tank 4. The chili raw material is put into the washing tank 4 through an external conveyor. The washing tank 4 is filled with washing water. Then, the output shaft of the stirring motor 32 drives the connecting plate 31 to rotate. The connecting plate 31 presses the chili raw material into the washing water for washing. This facilitates full contact between the chili raw material and the washing water, thereby ensuring the effect of impurity removal and cleaning.
[0017] The stirring mechanism 3 also includes mesh 33, which is evenly distributed on the connecting plate 31. The mesh 33 is used to allow cleaning water to pass through when the connecting plate 31 rotates, thereby avoiding excessive resistance during stirring.
[0018] Since the chili pepper raw material is porous, it will float on the water surface. To ensure the cleaning effect of the chili pepper raw material, as a preferred embodiment of this invention, it also includes a mesh belt conveyor 6. The mesh belt conveyor 6 is installed on the bubble cleaning machine 5 and is set to correspond to the chain plate conveyor inside the bubble cleaning machine 5. The mesh belt conveyor 6 presses the chili pepper raw material into the cleaning water of the bubble cleaning machine 5, so as to facilitate its full contact with the cleaning water and thus ensure the cleaning effect of removing impurities.
[0019] This utility model also includes an overflow hole 8, which is opened on the side of the housing of the bubble washing machine 5. A receiving box 10 is fixed on the side of the bubble washing machine 5 corresponding to the position of the overflow hole 8. The side of the receiving box 10 has an open structure, and the bottom of the receiving box 10 is evenly provided with water permeable holes 9. The chili raw materials that are not washed will be discharged into the receiving box 10 through the overflow hole 8. The washing water is discharged through the water permeable holes 9, while the chili raw materials remain inside the receiving box 10. The receiving box 10 can collect the discharged chili raw materials, avoiding the waste caused by them being directly discharged with the water flow.
[0020] After the chili pepper raw materials enter the bubble washing machine 5 from the washing tank 4, a sufficient gap is maintained between the washing tank 4 and the bubble washing machine 5. This allows the chain conveyor in the washing tank 4 to transport the chili pepper raw materials onto the chain conveyor in the bubble washing machine 5. The chili pepper raw materials fall onto the chain conveyor in the bubble washing machine 5 and are transported forward with it. The chili pepper raw materials float on the water surface. At the same time, the mesh belt (lower mesh belt) of the mesh belt conveyor 6 presses down on the surface of the chili pepper raw materials. Preferably, the mesh belt (lower mesh belt) of the mesh belt conveyor 6 is located about 2-5 cm below the water surface. The mesh belt of the mesh belt conveyor 6 presses the chili pepper raw materials into the water, which facilitates the cleaning of the chili pepper raw materials and transports them at the same time.
[0021] During the bubble cleaning process, the through holes of the mesh belt conveyor 6 neither obstruct the rise of bubbles nor prevent the chopped chili raw material from floating on the water surface and failing to be thoroughly cleaned. When the chain plate conveyor transports the chopped chili raw material to the discharge end of the mesh belt conveyor 6, the mesh belt gradually tilts upward, and the distance between it and the surface gradually increases, thus detaching from the water surface. At this time, the chopped chili raw material is freed from the pressure of the mesh belt and floats to the surface under the action of bubble buoyancy and chain plate conveying force, entering the subsequent rinsing stage.
[0022] The working principle of the multi-stage impurity removal and cleaning device for chopped chili production provided by this utility model is as follows: Chili raw materials are fed into the cleaning tank 4 via an external conveyor. The cleaning tank 4 is filled with cleaning water. Then, the output shaft of the stirring motor 32 drives the connecting plate 31 to rotate. The connecting plate 31 presses the chili raw materials into the cleaning water for cleaning. The mesh 33 is used to allow the cleaning water to pass through when the connecting plate 31 rotates, thereby avoiding excessive resistance during stirring. Then, the chain plate conveyor in the cleaning tank 4 transports the initially impurity-removed and cleaned chili raw materials to the discharge port. At this time, the nozzle 2 sprays water onto the chili raw materials for cleaning. Then, the chili raw materials fall into the bubble cleaning machine. Inside the bubble washing machine 5, bubbles are generated, which cause the water flow to tumble and thus tumble the chili raw material, thereby removing impurities and cleaning the chili raw material again. During the cleaning process, the mesh belt conveyor 6 presses the chili raw material into the cleaning water of the bubble washing machine 5, so that it can fully contact the cleaning water. The chili raw material that is not cleaned will be discharged into the receiving box 10 through the overflow hole 8. The cleaning water is discharged through the water permeable hole 9, while the chili raw material remains inside the receiving box 10. The chili raw material after impurity removal and cleaning is transported to the vibrating dewatering screen 7 by the chain plate conveyor inside the bubble washing machine 5. The vibrating dewatering screen 7 vibrates and dewaters the chili raw material.
[0023] It is worth noting that the components disclosed in the above embodiments are all general standard parts or parts known to those skilled in the art. Their structures and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods. The electrical components of this solution are controlled by power switches or PLC controllers.
[0024] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances. For example, a rotary connection can refer to a rotary connection through a bearing.
[0025] The parts of this utility model not described in detail are prior art. Although this utility model has been specifically shown and introduced in conjunction with preferred embodiments, there are many methods and approaches to implement this technical solution. The above description is only a preferred embodiment of this utility model. However, those skilled in the art should understand that various changes in form and detail can be made to this utility model without departing from the spirit and scope of this utility model as defined by the appended claims, and all such changes shall be within the protection scope of this utility model.
Claims
1. A multi-stage impurity removal and cleaning device for chopped chili production, comprising a frame (1), characterized in that: The frame (1) is provided with a cleaning box (4), a bubble cleaner (5) and a vibrating dewatering screen (7) from left to right. The inner sides of the cleaning box (4) and the bubble cleaner (5) are both equipped with chain conveyors. The discharge port of the cleaning box (4) is located above the inlet of the bubble cleaner (5), and the discharge port of the bubble cleaner (5) is located above the inlet of the vibrating dewatering screen (7). A nozzle (2) is installed at the outlet of the cleaning tank (4). A metering pump (11) is installed on the bracket of the cleaning tank (4). The inlet of the metering pump (11) is connected to the inside of the external sodium hypochlorite storage tank. The outlet of the metering pump (11) is located above the cleaning tank (4). A rinsing head (12) is installed on the bubble cleaning machine (5) near the outlet. Both the rinsing head (12) and the nozzle (2) are connected to the external water supply system. A stirring mechanism (3) is installed on the cleaning tank (4).
2. The multi-stage impurity removal and cleaning device for chopped chili production according to claim 1, characterized in that: The stirring mechanism (3) includes a connecting plate (31) and a stirring motor (32). The stirring motor (32) is installed on the side of the cleaning tank (4). The connecting plate (31) is evenly fixed on the output shaft of the stirring motor (32). The connecting plate (31) is located inside the cleaning tank (4).
3. The multi-stage impurity removal and cleaning device for chopped chili production according to claim 2, characterized in that: The stirring mechanism (3) also includes mesh (33), which is evenly distributed on the connecting plate (31).
4. The multi-stage impurity removal and cleaning device for chopped chili production according to claim 1, characterized in that: It also includes a mesh belt conveyor (6), which is installed on the bubble cleaning machine (5) and is configured to correspond to the chain plate conveyor inside the bubble cleaning machine (5).
5. The multi-stage impurity removal and cleaning device for chopped chili production according to claim 1, characterized in that: It also includes an overflow hole (8), which is located on the side of the bubble cleaner (5). A receiving box (10) is fixed on the side of the bubble cleaner (5) corresponding to the overflow hole (8).
6. A multi-stage impurity removal and cleaning device for chopped chili production according to claim 5, characterized in that: The receiving box (10) has an open structure on the side, and water-permeable holes (9) are evenly provided at the bottom of the receiving box (10).