A walnut soaking and quick draining device

CN224863862UActive Publication Date: 2026-10-20HEBEI LULING HETIAN FOOD CO LTD
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Patent Information

Application Number
CN202522542531.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-30
Publication Date
2026-10-20
Estimated Expiration
2035-11-30

AI Technical Summary

Technical Problem

[0003]现有技术中,沥干装置的沥干筐多为固定结构,核桃易堆积导致水分难以快速散发,干燥均匀性差,且沥干后需逐一向外转移核桃,筐体无法便捷合拢,不仅增加搬运耗时,还易造成核桃损伤,严重影响后续工序效率及下一轮风干的连续性,对此,针对该技术问题,本申请提出一种核桃浸泡后快速沥干装置

Benefits of technology

1、本实用新型中,电机驱动同步轮一转动,配合转动杆、转盘与转动臂,带动支撑筐沿底座滑动,进而使内部的沥干筐同步做往复运动,有效打破核桃堆积状态,让每颗核桃均能充分接触风扇产生的气流,避免局部水分残留,显著提升干燥均匀性,风扇通过同步轮二与同步带实现与电机的联动传动,实现单一电机驱动。

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Abstract

The utility model relates to food processing auxiliary equipment technical field discloses a kind of walnut soaking fast draining device, including base, the top end of the base is slidably connected with support basket, the inside of the support basket is provided with draining basket, the draining basket is made of two parts and is rotatably connected by pivot, the middle end of the left and right sides of the draining basket is provided with locking assembly, the rear side of the support basket is fixedly connected with connecting block, the rear side of the connecting block is provided with eccentric rotation component.In the utility model, the draining basket is driven to move during draining process, breaking the static accumulation state of walnut, so that each walnut can fully contact airflow, avoid local moisture residue, significantly improve drying uniformity, after a basket of walnut air drying is completed, without transferring raw materials one by one outward, the basket body can be directly folded and carried to subsequent process as a whole, convenient and efficient operation, greatly shorten process interval time, improve production continuity.
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Description

Technical Field

[0001] This utility model relates to the field of food processing auxiliary equipment technology, and in particular to a device for quickly draining walnuts after soaking. Background Technology

[0002] Soaking walnuts is a common pretreatment method that can optimize taste, improve nutrient absorption, and expand consumption scenarios. Draining after soaking is a key step in the walnut processing industry that connects soaking with subsequent drying and processing. It is mainly used to remove residual moisture from the surface and crevices of walnuts to prevent moisture from affecting the quality of subsequent processing. It is widely used in large-scale food processing scenarios.

[0003] In the prior art, the draining baskets of the draining device are mostly fixed structures, which makes it easy for walnuts to pile up, making it difficult for moisture to evaporate quickly and resulting in poor drying uniformity. Moreover, after draining, the walnuts need to be transferred out one by one, and the basket cannot be easily closed, which not only increases the time spent on handling, but also easily damages the walnuts, seriously affecting the efficiency of subsequent processes and the continuity of the next round of air drying. In view of this technical problem, this application proposes a device for rapid draining of walnuts after soaking. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a rapid walnut draining device after soaking. During the draining process, the device drives the draining basket to move, breaking the static stacking of walnuts and ensuring that each walnut is fully exposed to the airflow. This avoids localized moisture residue and significantly improves the uniformity of drying. After a basket of walnuts is dried, there is no need to transfer the raw materials out one by one. The basket can be directly closed and transported as a whole to the subsequent processes. The operation is convenient and efficient, greatly shortening the interval between processes and improving production continuity.

[0005] To achieve the above objectives, the present invention provides the following technical solution: A device for quickly draining walnuts after soaking includes a base, a support basket slidably connected to the top of the base, a drain basket inside the support basket, the drain basket consisting of front and rear parts connected by a rotating shaft, locking components at the middle of both sides of the drain basket, a connecting block fixedly connected to the rear of the support basket, and an eccentric rotating component on the rear of the connecting block.

[0006] Furthermore, a housing is fixedly connected to the outer periphery of the base, a dustproof fixing frame is fixedly connected to the top front end of the housing, and a fan is installed at the bottom end of the dustproof fixing frame.

[0007] Furthermore, a motor is installed at the top center of the outer casing, a synchronous pulley is fixedly connected to the drive end of the motor, a synchronous pulley is rotatably connected to the center of the dustproof fixing frame, a synchronous belt is sleeved on the outer wall of the synchronous pulley and the synchronous pulley, and the fan and the synchronous pulley are coaxially fixed.

[0008] Furthermore, the locking assembly includes handles fixedly connected to the left and right sides of the drain basket, with an insertion interface at the middle of the handle, a pin inserted into the insertion interface, and the side of the pin away from the drain basket being fixedly connected to the insertion interface by a tension spring.

[0009] Furthermore, locking holes are provided on both the left and right sides of the front and rear parts of the drain basket, and the pin is inserted into the locking hole.

[0010] Furthermore, the eccentric rotary assembly includes a rotating arm rotatably connected to the bottom side of the connecting block and a rotating rod fixedly connected to the bottom side of the synchronous pulley. A turntable is fixedly connected to the bottom side of the rotating rod, and the end of the rotating arm away from the connecting block is rotatably connected to the outer periphery of the bottom side of the turntable.

[0011] Furthermore, elastic buckles are fixedly connected to both the left and right ends of the top side of the support basket, and locking blocks are fixedly connected to both the left and right sides of the drain basket. The locking blocks are engaged inside the front and rear elastic buckles.

[0012] Furthermore, a filter screen is slidably connected to the middle of the base, and a water tank is provided at the bottom of the base.

[0013] This utility model has the following beneficial effects: 1. In this utility model, the motor drives the synchronous wheel one to rotate, which, together with the rotating rod, turntable and rotating arm, drives the support basket to slide along the base, thereby making the internal draining basket reciprocate synchronously, effectively breaking the state of walnut accumulation, allowing each walnut to fully contact the airflow generated by the fan, avoiding local moisture residue, and significantly improving the drying uniformity. The fan achieves linkage transmission with the motor through the synchronous wheel two and the synchronous belt, realizing single motor drive.

[0014] 2. In this utility model, the draining basket is connected to the front and rear parts by a rotating shaft. After draining, pull the pin at the handle to close the basket and then release the pin. The pin is reinserted into the locking hole under the action of the tension spring, which locks the closed basket. This facilitates the handling and transfer of the basket. There is no need to take out the walnuts one by one, which improves the efficiency of material changing, significantly improves the continuity of production, and reduces labor costs. Attached Figure Description

[0015] Figure 1 This is a perspective view of a device for quickly draining walnuts after soaking, as proposed in this utility model. Figure 2 This is a schematic diagram of the internal structure of the outer shell of a walnut soaking and rapid draining device proposed in this utility model; Figure 3 This is a schematic diagram of the middle section of the base of a walnut soaking and rapid draining device proposed in this utility model; Figure 4 This is a schematic diagram of the rotating arm structure of a walnut soaking and rapid draining device proposed in this utility model; Figure 5 This is a schematic diagram of the fan structure of a walnut soaking and rapid draining device proposed in this utility model; Figure 6 This is a schematic diagram of the draining basket of a walnut soaking and rapid draining device proposed in this utility model. Figure 7 for Figure 6 Enlarged view of point A in the image.

[0016] Legend: 1. Base; 2. Support basket; 3. Draining basket; 4. Outer shell; 5. Motor; 6. Dustproof fixing frame; 7. Filter screen; 8. Synchronous pulley one; 9. Synchronous belt; 10. Turntable; 11. Rotating arm; 12. Connecting block; 13. Rotating rod; 14. Water tank; 15. Fan; 16. Synchronous pulley two; 17. Elastic buckle; 18. Locking block; 19. Insertion interface; 20. Tension spring; 21. Pin. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Reference Figures 1-3This utility model provides an embodiment of a rapid draining device for soaked walnuts, comprising a base 1, a support basket 2 slidably connected to the top of the base 1, and a filter screen 7 slidably connected to the middle of the base 1. The filter screen 7 can filter the water dripping during the draining process, intercept impurities or debris falling off the surface of the walnuts, and prevent clogging of the water tank 14 below. The sliding connection method facilitates disassembly and cleaning, and maintains the filtering effect. A water tank 14 is provided at the bottom of the base 1 to collect the wastewater generated during draining, preventing wastewater from flowing freely and polluting the environment. A draining basket 3 is provided inside the support basket 2. The draining basket 3 consists of two parts, front and back, which are rotatably connected by a pivot. The split rotating structure can be quickly opened and closed after draining, making it convenient to remove the walnuts as a whole without picking them up one by one, improving material handling efficiency. At the same time, it is easy to thoroughly clean the inside of the draining basket 3 to prevent residual impurities from affecting the next use. Locking components are provided at the middle of the left and right sides of the draining basket 3, and a connecting block 12 is fixedly connected to the rear side of the support basket 2. An eccentric rotary assembly is provided on the rear side of the connecting block 12. The outer shell 4 is fixedly connected to the outer periphery of the base 1 to protect the internal core components and prevent accidental contact by operators, thereby improving the safety of the device. A dustproof fixing frame 6 is fixedly connected to the top front end of the outer shell 4. A fan 15 is installed at the bottom end of the dustproof fixing frame 6. The dustproof fixing frame 6 not only fixes the installation position of the fan 15 to ensure its stable operation, but also prevents external dust from entering the fan 15 and thus avoiding affecting the air output effect. A motor 5 is installed in the middle of the top side of the outer shell 4 as the power source of the entire device. A synchronous pulley 8 is fixedly connected to the drive end of the motor 5. A synchronous pulley 16 is rotatably connected to the middle end of the dustproof fixing frame 6. A synchronous belt 9 is sleeved on the outer wall of the synchronous pulley 8 and the synchronous pulley 16. The fan 15 and the synchronous pulley 16 are fixedly coaxially. The synchronous pulley 8 rotates under the drive of the motor 5 and transmits power synchronously to the synchronous pulley 16 through the synchronous belt 9, thereby achieving power splitting and allowing the fan 15 to work in coordination with the eccentric rotary assembly.

[0019] Reference Figure 6 and Figure 7The drain basket 3 has handles fixedly connected to its left and right sides for easy gripping. A connector 19 is located in the middle of each handle, and a pin 21 is inserted into the connector 19. The side of the pin 21 furthest from the drain basket 3 is fixedly connected to the connector 19 via a tension spring 20. Locking holes are located on both the left and right sides of the front and rear sections of the drain basket 3. The pin 21 is inserted into these locking holes. The tension spring 20 always applies a pulling force towards the locking hole to ensure that the pin 21 is firmly engaged when there is no external force, preventing accidental unlocking. Furthermore, the elastic return function allows the pin 21 to automatically reset after unlocking, improving ease of use. The top left and right ends of the support basket 2 are fixedly connected with elastic buckles 17. The elastic buckles 17 are made of stainless steel. The left and right sides of the drain basket 3 are fixedly connected with locking blocks 18. The locking blocks 18 are locked inside the front and rear elastic buckles 17. The elastic buckles 17 have good elastic deformation ability and can clamp the locking blocks 18 through their own elasticity. The locking cooperation between the locking blocks 18 and the elastic buckles 17 can stably fix the drain basket 3 in the support basket 2, prevent the drain basket 3 from shifting or tipping over when the support basket 2 shakes, ensure that the two move synchronously, ensure the draining effect, and require no additional fasteners, making loading and unloading efficient.

[0020] Reference Figure 4 and Figure 5 A rotating arm 11 is rotatably connected to the bottom side of the connecting block 12. The rotating arm 11 is made of rigid material and can withstand the tension and thrust during the eccentric rotation process. A rotating rod 13 is fixedly connected to the bottom side of the synchronous wheel 8. A turntable 10 is fixedly connected to the bottom side of the rotating rod 13. The end of the rotating arm 11 away from the connecting block 12 is rotatably connected to the bottom outer circumference of the turntable 10. The turntable 10 makes a circular motion under the drive of the rotating rod 13. Through the connection between the bottom outer circumference and the rotating arm 11, the circular motion is converted into the reciprocating swing of the rotating arm 11, realizing the power conversion. The swing of the rotating arm 11 drives the support basket 2 to slide on the top of the base 1 through the connecting block 12, effectively breaking the pile-up state of walnuts in the basket.

[0021] Working principle: When the draining device is working, the motor 5 starts as the core power source, and the drive end drives the synchronous pulley 8 to rotate. The power is distributed through the synchronous belt 9: On the one hand, the synchronous pulley 16 rotates with the synchronous belt 9, which drives the coaxial fan 15 to run, generating airflow that blows towards the draining basket 3, accelerating the evaporation of surface moisture; on the other hand, the synchronous pulley 8 drives the lower rotating rod 13 and the turntable 10 to make circular motion. The turntable 10 converts the circular motion into reciprocating oscillation through the rotating arm 11 connected to the outer periphery, and then pulls the support basket 2 to slide on the top of the base 1 through the connecting block 12. When the support basket 2 slides, the draining basket 3 inside moves synchronously with it, breaking the state of the walnuts piled up, so that the moisture quickly leaves the surface of the walnuts and drips off; the dripping water is filtered by the filter screen 7 in the middle of the base 1. The filter screen 7 can be easily disassembled and cleaned through the sliding connection to maintain the filtration effect. After impurities are intercepted, they flow into the lower water tank 14 for centralized collection, avoiding wastewater pollution and pipe blockage. During the draining process, the elastic buckle 17 and the locking block 18 cooperate to stably fix the draining basket 3 in the support basket 2. After the draining is completed, pull the pin 21 to quickly close the draining basket 3 around the pivot. After releasing the pin 21, the pin 21 is pulled by the tension spring 20 and inserted into the locking hole again to lock the draining basket 3 in the closed state so that the whole material can be taken out.

[0022] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A device for quickly draining walnuts after soaking, comprising a base (1), characterized in that: The top of the base (1) is slidably connected to a support basket (2), and a drain basket (3) is provided inside the support basket (2). The drain basket (3) is composed of two parts, front and back, and is rotatably connected by a rotating shaft. Locking components are provided at the middle of the left and right sides of the drain basket (3). A connecting block (12) is fixedly connected to the rear side of the support basket (2), and an eccentric rotating component is provided on the rear side of the connecting block (12).

2. The device for rapidly draining walnuts after soaking according to claim 1, characterized in that: The outer periphery of the base (1) is fixedly connected to the outer shell (4), the top front end of the outer shell (4) is fixedly connected to the dustproof fixing frame (6), and the bottom end of the dustproof fixing frame (6) is equipped with a fan (15).

3. The device for rapidly draining walnuts after soaking according to claim 2, characterized in that: A motor (5) is installed at the top middle of the outer casing (4). The drive end of the motor (5) is fixedly connected to a synchronous pulley (8). A synchronous pulley (16) is rotatably connected to the middle of the dustproof fixing frame (6). A synchronous belt (9) is fitted on the outer wall of the synchronous pulley (8) and the synchronous pulley (16). The fan (15) and the synchronous pulley (16) are coaxially fixed.

4. The device for rapidly draining walnuts after soaking according to claim 1, characterized in that: The locking assembly includes handles fixedly connected to the left and right sides of the drain basket (3). The middle end of the handle is provided with a plug interface (19). A pin (21) is inserted into the plug interface (19). The side of the pin (21) away from the drain basket (3) is fixedly connected to the plug interface (19) by a tension spring (20).

5. The device for rapidly draining walnuts after soaking according to claim 4, characterized in that: Locking holes are provided on both the left and right sides of the front and rear parts of the drain basket (3), and the pin (21) is inserted into the inside of the locking hole.

6. The walnut soaking and rapid draining device according to claim 3, characterized in that: The eccentric rotary assembly includes a rotating arm (11) rotatably connected to the bottom side of the connecting block (12) and a rotating rod (13) fixedly connected to the bottom side of the synchronous pulley (8). A turntable (10) is fixedly connected to the bottom side of the rotating rod (13), and the end of the rotating arm (11) away from the connecting block (12) is rotatably connected to the outer periphery of the bottom side of the turntable (10).

7. The device for rapidly draining walnuts after soaking according to claim 1, characterized in that: The top left and right ends of the support basket (2) are fixedly connected with elastic buckles (17), and the left and right sides of the drain basket (3) are fixedly connected with locking blocks (18). The locking blocks (18) are locked inside the front and rear elastic buckles (17).

8. The device for rapidly draining walnuts after soaking according to claim 1, characterized in that: A filter screen (7) is slidably connected to the middle of the base (1), and a water tank (14) is provided at the bottom of the base (1).