Pomegranate seed separating device
Patent Information
- Application Number
- CN202522557250.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-02
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-12-02
AI Technical Summary
[0002]在石榴深加工过程中,石榴粒的分离提取是一道关键工序;传统主要依赖手工剥粒,存在效率低下、劳动强度大且卫生条件难以保证等问题;而现有的一些机械脱粒装置,多采用挤压或旋转搅拌方式,容易过度损伤石榴粒导致汁液流失,影响产品品质与出品率;同时,由于石榴粒与内膜连接紧密,单纯依靠重力或振动往往难以实现彻底分离,仍需要人工辅助,无法实现连续高效的自动化生产;此外,破碎的石榴皮壳碎屑易与石榴粒混杂,增加了后续分拣的难度;这些因素严重制约了石榴规模化加工的效益与发展
本实用新型通过设置由两条倾斜传送带构成的V字形传送通道,配合上方的拍击板条及弹簧缓冲机构,在对石榴进行输送的同时施加垂直方向的弹性拍打力,能够有效震落石榴粒而避免对果粒造成挤压损伤,在实现高效脱粒的同时显著降低了果粒破损率,保证了产品品质。
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Figure CN224863864U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of pomegranate processing technology, and in particular relates to a pomegranate seed separation device. Background Technology
[0002] In the deep processing of pomegranates, the separation and extraction of pomegranate seeds is a crucial step. Traditionally, this relies mainly on manual seed removal, which is inefficient, labor-intensive, and difficult to maintain hygiene. Existing mechanical seed removal devices often use squeezing or rotary stirring methods, which can easily damage the pomegranate seeds, leading to juice loss and affecting product quality and yield. At the same time, because pomegranate seeds are tightly connected to the inner membrane, gravity or vibration alone is often insufficient for complete separation, still requiring manual assistance and preventing continuous, efficient, and automated production. Furthermore, broken pomegranate peel fragments easily mix with the seeds, increasing the difficulty of subsequent sorting. These factors severely restrict the efficiency and development of large-scale pomegranate processing.
[0003] To address these issues, we provide a pomegranate seed separation device. Utility Model Content
[0004] The purpose of this invention is to provide a pomegranate seed separation device. Two conveyor belts are placed on a conveyor platform, with one side of the belts close to the other tilted downwards to form a V-shape. Striking strips are placed on the conveyor belts. A peeling component is located at one end of the conveyor platform. This component cuts the top of the pomegranate and makes segmented cuts on the sides of the pomegranate. The peeled pomegranate is then placed upside down on the two conveyor belts. The conveyor belts push the pomegranate forward while the striking strips strike it downwards, causing the seeds to fall out. The seeds fall through the gap between the two conveyor belts and are collected. The pomegranate shells are then conveyed to the other end by the conveyor belts, thus completing the pomegranate seed separation process.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model relates to a pomegranate seed separation device, comprising a peeling component and a threshing component. The threshing component includes a conveying assembly and a striking assembly. The conveying assembly includes a conveyor table and two conveyor belts, which are rotatably mounted above the conveyor table. The two conveyor belts are inclined downwards to form a V-shape on their adjacent sides, with a gap between their lower sides. The striking assembly includes striking strips, a set of spring tubes, and a side frame. The side frame is located on one side of the conveyor table, and the spring tubes are fixedly mounted on one side of the side frame. The striking strips are located above the V-shaped openings of the two conveyor belts. A pull rod is vertically fixed at each end of the upper surface of the striking strips, and a sliding plug is fixed at the upper end of the pull rod. The two sliding plugs are vertically slidably sleeved inside the two spring tubes, and a compression spring is sleeved inside the spring tube. The two ends of the compression spring are fixedly connected to the upper end surface of the sliding plug and the inner top surface of the spring tube, respectively. The peeling component is located at one end of the conveyor table.
[0006] A further feature of this invention is that a drive rod is vertically fixed to the middle section of the upper end face of the striking strip, a drive shaft is sleeved through the plate surface of the side frame, two rotary push arms are circumferentially arrayed fixed to the outer side wall of one end of the drive shaft, a bushing is rotatably sleeved to the outer side of the drive shaft, a swing arm is fixed to the outer side wall of the bushing, a rotary push column is fixed to the end face of the bushing, the side wall of the rotary push column fits against the side wall of the rotary push arm, the drive rod is vertically sleeved through the horizontal plate on one side of the side frame, a swing rod is hinged to the upper end of the drive rod, the end of the swing rod away from the drive rod is hinged to the end of the swing arm away from the bushing, and the drive shaft is connected to the output shaft of the motor via a sleeve belt.
[0007] A further feature of this invention is that the peeling component includes a base and a bottom-cutting ring blade. The bottom-cutting ring blade is a cylindrical structure with an open top and a closed bottom. The upper surface of the bottom-cutting ring blade is a cutting edge. A rotary motor is installed below the bottom-cutting ring blade. The output end of the rotary motor is fixedly connected to the lower surface of the bottom-cutting ring blade. The rotary motor is located above the base.
[0008] A further feature of this invention is that a pressing cylinder is provided above the base, and a fixing sleeve is fixedly installed at the lower telescopic end of the pressing cylinder, and a set of fixing tags are fixedly provided on the inner top surface of the fixing sleeve.
[0009] A further feature of this invention is that a spring cylinder is provided below the base, the upper end of the spring cylinder penetrates the surface of the base, a vertical sliding sleeve is provided at the lower end of the rotary motor, the vertical sliding sleeve is slidably fitted inside the spring cylinder, an upper top spring is fitted inside the spring cylinder, and the two ends of the upper top spring are respectively fixedly connected to the inner bottom surface of the spring cylinder and the lower bottom surface of the vertical sliding sleeve.
[0010] A further feature of this invention is that a set of segmented knife holders is fixedly mounted in a circumferential array on the upper end face of the pedestal. A knife slide tube is fixedly provided at the upper end of the segmented knife holder, the tube axis of which is perpendicular to the pedestal. The end of the knife slide tube away from the axis of the pedestal is closed. A knife holder is slidably sleeved inside the knife slide tube. A segmented knife is fixedly provided on the end face of the knife holder near the axis of the pedestal. The blade surface of the segmented knife is perpendicular to the horizontal plane. An upward inclined surface is provided on the end of the segmented knife away from the knife holder, and the inclined surface is the cutting edge. A side-top spring is sleeved inside the knife slide tube. The two ends of the side-top spring are respectively fixedly connected to the inner bottom surface of the knife slide tube and the end face of the knife holder.
[0011] This utility model has the following beneficial effects: This invention utilizes a V-shaped conveyor channel composed of two inclined conveyor belts, along with an upper striking plate and spring buffer mechanism. While conveying the pomegranates, it applies a vertical elastic striking force, effectively shaking off the pomegranate seeds and avoiding crushing damage. This achieves efficient seed removal while significantly reducing the seed breakage rate, thus ensuring product quality.
[0012] This invention utilizes the synergistic effect of a V-shaped conveyor channel and a striking component to automatically collect the separated pomegranate seeds through the gaps in the conveyor belt during the threshing process, while the empty pomegranate shells continue to be conveyed forward with the conveyor belt until they are discharged. This achieves automatic separation and collection of pomegranate seeds and shells, significantly improving production efficiency and reducing manual intervention. Attached Figure Description
[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.
[0014] Figure 1 This is a schematic diagram of a pomegranate seed separation device.
[0015] Figure 2 This is a side sectional view of the Bourdon tube and the striking strip.
[0016] Figure 3 This is a schematic diagram of the striking plate and drive shaft.
[0017] Figure 4 This is a side sectional view of the base and the downward-pressing cylinder.
[0018] Figure 5 This is an exploded view of the base and the splitting blade.
[0019] The attached diagram lists the components represented by each number as follows: 1-Peeling component, 101-Base, 101a-Pressing cylinder, 101a-1-Fixing sleeve, 101a-2-Fixing tag, 101b-Spring cylinder, 101b-1-Top spring, 101c-Splitting knife holder, 101c-1-Knife slide tube, 101c-2-Knife holder, 101c-3-Splitting knife, 101c-4-Side spring, 102-Bottom cutting ring knife, 102a-Rotating motor, 102a-1-Vertical sliding sleeve, 2-Threshing component, 201-Conveyor Components: 201a-Conveyor table, 201b-Conveyor belt, 202-Slapping assembly, 202a-Slapping slats, 202a-1-Pull rod, 202a-2-Sliding plug, 202a-3-Drive rod, 202a-4-Swing rod, 202b-Bourdon tube, 202b-1-Compression spring, 202c-Side frame, 202c-1-Drive shaft, 202c-2-Rotating push arm, 202c-3-Busset, 202c-4-Swing arm, 202c-5-Rotating push column. Detailed Implementation
[0020] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Example 1
[0021] Please see Figures 1 to 5This utility model relates to a pomegranate seed separation device, comprising a peeling component 1 and a seed-threshing component 2. The seed-threshing component 2 includes a conveying assembly 201 and a striking assembly 202. The conveying assembly 201 includes a conveying platform 201a and two conveyor belts 201b. The two conveyor belts 201b are rotatably mounted above the conveying platform 201a. The sides of the two conveyor belts 201b that are close to each other are inclined downwards to form a V-shape, and a gap is left between the lower sides of the sides of the two conveyor belts 201b that are close to each other. The striking assembly 202 includes striking strips 202a, a set of spring tubes 202b, and a side frame 202c. The side frame 202c is disposed on one side of the conveying platform 201a, the spring tubes 202b are fixedly mounted on one side of the side frame 202c, and the striking strips 202a are disposed on the V-shaped openings of the two conveyor belts 201b. In this invention, a pull rod 202a-1 is vertically fixed at both ends of the upper surface of the striking strip 202a. A sliding plug 202a-2 is fixed at the upper end of the pull rod 202a-1. The two sliding plugs 202a-2 are vertically slidably sleeved in two spring tubes 202b. A compression spring 202b-1 is sleeved inside the spring tube 202b. The two ends of the compression spring 202b-1 are fixedly connected to the upper surface of the sliding plug 202a-2 and the inner top surface of the spring tube 202b, respectively. The peeling component 1 is set at one end of the conveyor table 201a. This invention, by setting a V-shaped conveying channel composed of two inclined conveyor belts 201b, and cooperating with the striking strip 202a above, applies a vertical striking force while conveying the pomegranate, which can effectively shake off the pomegranate seeds and avoid squeezing damage to the seeds.
[0022] Specifically, a drive rod 202a-3 is vertically fixed to the middle section of the upper end face of the striking strip 202a. A drive shaft 202c-1 is sleeved through the plate surface of the side frame 202c. Two rotary push arms 202c-2 are circumferentially arrayed and fixed to the outer wall of one end of the drive shaft 202c-1. A bushing 202c-3 is rotatably sleeved on the outer side of the drive shaft 202c-1. A swing arm 202c-4 is fixed to the outer wall of the bushing 202c-3. A rotary push column 202c-5 is fixed to the end face of the bushing 202c-3. The side wall of the rotary push column 202c-5 fits against the side wall of the rotary push arm 202c-2. The drive rod 202a-3 is vertically sleeved through the horizontal plate on one side of the side frame 202c. A swing rod 202a-4 is hinged to the upper end of the drive rod 202a-3. The end of the swing rod 202a-4 away from the drive rod 202a-3 is hinged to... At the end of the swing arm 202c-4 away from the bushing 202c-3, the drive shaft 202c-1 is connected to the output shaft of the motor via a belt. The motor drives the drive shaft 202c-1 to rotate, and the rotary push arm 202c-2 at one end of the drive shaft 202c-1 pushes the rotary push column 202c-5 to move, thereby causing the bushing 202c-3 to rotate. The bushing 202c-3 drives the swing rod 202a-4, which in turn drives the drive rod 202a-3 to move up and down. When the rotary push arm 202c-2 pushes the rotary push column 202c-5 to the highest point, the rotary push column 202c-5 is no longer pushed by the rotary push arm 202c-2. The compression spring 202b-1 pushes the slide plug 202a-2 downward, causing the striking strip 202a to move downward quickly and strike the pomegranate, causing the pomegranate seeds to detach from the pomegranate shell.
[0023] Furthermore, the peeling component 1 includes a base 101 and a bottom-cutting ring knife 102. The bottom-cutting ring knife 102 is a cylindrical structure with an open top and a closed bottom. The upper surface of the bottom-cutting ring knife 102 is a cutting edge. A rotary motor 102a is arranged below the bottom-cutting ring knife 102. The output end of the rotary motor 102a is fixedly connected to the lower surface of the bottom-cutting ring knife 102. The rotary motor 102a is arranged above the base 101. The rotary motor 102a drives the bottom-cutting ring knife 102 to rotate, so that the bottom-cutting ring knife 102 can quickly and neatly cut annular marks at the bottom of the pomegranate, preparing for the subsequent segmentation and threshing processes.
[0024] Furthermore, a pressing cylinder 101a is provided above the base 101. A fixed sleeve 101a-1 is fixedly installed at the lower telescopic end of the pressing cylinder 101a. A set of fixing tags 101a-2 is fixedly provided on the inner top surface of the fixed sleeve 101a-1. When the pomegranate is placed inside the fixed sleeve 101a-1, the fixing tags 101a-2 move down and pierce into the pomegranate, thereby achieving reliable fixation of the pomegranate. The pressing cylinder 101a pushes the pomegranate downward, causing the pomegranate to be pushed towards the bottom-cutting ring knife 102 below.
[0025] Furthermore, a spring cylinder 101b is provided below the pedestal 101. The upper end of the spring cylinder 101b penetrates the table surface of the pedestal 101. A vertical sliding sleeve 102a-1 is provided at the lower end of the rotary motor 102a. The vertical sliding sleeve 102a-1 is slidably sleeved inside the spring cylinder 101b. An upper top spring 101b-1 is sleeved inside the spring cylinder 101b. The two ends of the upper top spring 101b-1 are respectively fixedly connected to the inner bottom surface of the spring cylinder 101b and the lower bottom surface of the vertical sliding sleeve 102a-1.
[0026] Furthermore, a set of segmented blade holders 101c are fixedly mounted in a circumferential array on the upper end face of the pedestal 101. A blade slide tube 101c-1 is fixedly mounted on the upper end of each segmented blade holder 101c. The axis of the slide tube 101c-1 is perpendicular to the pedestal 101. The end of the slide tube 101c-1 away from the axis of the pedestal 101 is closed. A blade holder 101c-2 is slidably sleeved inside the slide tube 101c-1. A segmented blade 101c-3 is fixedly mounted on the end face of the blade holder 101c-2 near the axis of the pedestal 101. The blade surface of the segmented blade 101c-3 is perpendicular to the horizontal plane. The end of the segmented blade 101c-3 away from the blade holder 101c-2 has an upward-facing inclined surface, which is the cutting edge. A side-top spring 101c-4 is fitted inside the slide tube 101c-1. The two ends of the side-top spring 101c-4 are fixedly connected to the inner bottom surface of the slide tube 101c-1 and the end face of the cutter seat 101c-2, respectively. When the bottom-cutting ring cutter 102 cuts into the bottom of the pomegranate, the downward-pressing cylinder continues to push the pomegranate downward, causing the vertical slide sleeve 102a-1 to press down on the upper-top spring 101b-1, thereby causing the pomegranate to continue to move downward. During the downward movement of the pomegranate, the surrounding splitting cutters 101c-3 cut the pomegranate shell with splitting marks. At the same time, as the pomegranate moves downward, the splitting cutters 101c-3 continuously compress the side-top spring 101c-4 to prevent the splitting cutters 101c-3 from cutting too deeply.
[0027] The operation process of this embodiment is as follows: First, the pomegranate is placed inside the fixed sleeve 101a-1, causing the fixed tag 101a-2 to move down and pierce the pomegranate. The pressing cylinder 101a is activated to press down, pushing the pomegranate towards the bottom-cutting ring knife 102, causing the bottom-cutting ring knife 102 to cut into the bottom shell of the pomegranate. Then, the rotary motor 102a drives the bottom-cutting ring knife 102 to rotate and move down, removing annular cuts on the bottom of the pomegranate. Next, the pressing cylinder 101a continues to push downward, causing the vertical sliding sleeve 102a-1 to press down on the upper spring 101b-1, thereby causing the pomegranate to continue to move downward. During the downward movement of the pomegranate, the surrounding segmenting knives 101c-3 cut segmented cuts into the pomegranate shell. At the same time, as the pomegranate moves downward, the segmenting knives 101c-3 do not... The compression side top spring 101c-4 is broken to prevent the splitting knife 101c-3 from cutting too deeply; after the peeling and splitting are completed, the pressing cylinder 101a is reset, the pomegranate is taken out, the bottom skin of the pomegranate is manually peeled off along the pomegranate's annular cut, and then part of the outer skin is peeled off along the side cut. Then the pomegranate is placed upside down on the V-shaped conveyor belt 201b of the threshing unit 2; the drive motors of the conveyor belt 201b and the striking component 202 are started, the conveyor belt 201b carries the pomegranate forward, and at the same time the drive shaft 202c-1 drives the striking strips 202a to continuously move up and down through the transmission mechanism, which elastically strikes the passing pomegranate, causing the pomegranate seeds to fall and fall through the gaps between the conveyor belts 201b for collection, while the empty pomegranate shells are conveyed to the end for discharge.
[0028] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
Claims
1. A pomegranate seed separation device, comprising a peeling component (1) and a seed-removing component (2), characterized in that: The threshing unit (2) includes a conveying assembly (201) and a striking assembly (202). The conveying assembly (201) includes a conveyor table (201a) and two conveyor belts (201b). The two conveyor belts (201b) are rotatably mounted above the conveyor table (201a). The sides of the two conveyor belts (201b) that are close to each other are inclined downward to form a V-shape. A gap is left between the lower sides of the sides of the two conveyor belts (201b) that are close to each other. The striking assembly (202) includes striking strips (202a), a set of spring tubes (202b), and a side frame (202c). The side frame (202c) is arranged on one side of the conveyor table (201a), and the spring tubes (202b) are fixedly mounted on the side frame (201a). On one side of 2c), the striking strip (202a) is set above the V-shaped opening of the two conveyor belts (201b). A pull rod (202a-1) is vertically fixed at both ends of the upper end face of the striking strip (202a). A sliding plug (202a-2) is fixed at the upper end of the pull rod (202a-1). The two sliding plugs (202a-2) are vertically slidably sleeved in two spring tubes (202b). A compression spring (202b-1) is sleeved inside the spring tube (202b). The two ends of the compression spring (202b-1) are fixedly connected to the upper end face of the sliding plug (202a-2) and the inner top surface of the spring tube (202b). The peeling component (1) is set at one end of the conveyor table (201a).
2. The pomegranate seed separation device according to claim 1, characterized in that: A drive rod (202a-3) is vertically fixed to the middle section of the upper end face of the striking strip (202a). A drive shaft (202c-1) is sleeved through the plate surface of the side frame (202c). Two rotary push arms (202c-2) are circumferentially arrayed on the outer wall of one end of the drive shaft (202c-1). A bushing (202c-3) is rotatably sleeved on the outer side of the drive shaft (202c-1). A swing arm (202c-4) is fixed to the outer wall of the bushing (202c-3). A rotary push column (202a-3) is fixed to the end face of the bushing (202c-3). c-5), the side wall of the rotary push column (202c-5) is in contact with the side wall of the rotary push arm (202c-2), the drive rod (202a-3) vertically passes through the horizontal plate on one side of the sleeve side frame (202c), the upper end of the drive rod (202a-3) is hinged to a swing rod (202a-4), the end of the swing rod (202a-4) away from the drive rod (202a-3) is hinged to the end of the swing arm (202c-4) away from the bushing (202c-3), the drive shaft (202c-1) is connected to the output shaft of the motor through a sleeve belt.
3. The pomegranate seed separation device according to claim 1, characterized in that: The peeling component (1) includes a base (101) and a bottom-cutting ring blade (102). The bottom-cutting ring blade (102) is a cylindrical structure with an open top and a closed bottom. The upper surface of the bottom-cutting ring blade (102) is a cutting edge. A rotary motor (102a) is provided below the bottom-cutting ring blade (102). The output end of the rotary motor (102a) is fixedly connected to the lower surface of the bottom-cutting ring blade (102). The rotary motor (102a) is located above the base (101).
4. The pomegranate seed separation device according to claim 3, characterized in that: A pressing cylinder (101a) is provided above the base (101). A fixed sleeve (101a-1) is fixedly installed at the lower telescopic end of the pressing cylinder (101a). A set of fixing tags (101a-2) is fixedly provided on the inner top surface of the fixed sleeve (101a-1).
5. A pomegranate seed separation device according to claim 4, characterized in that: A spring cylinder (101b) is provided below the pedestal (101). The upper end of the spring cylinder (101b) penetrates the table surface of the pedestal (101). A vertical sliding sleeve (102a-1) is provided at the lower end of the rotary motor (102a). The vertical sliding sleeve (102a-1) is slidably sleeved inside the spring cylinder (101b). An upper top spring (101b-1) is sleeved inside the spring cylinder (101b). The two ends of the upper top spring (101b-1) are respectively fixedly connected to the inner bottom surface of the spring cylinder (101b) and the lower bottom surface of the vertical sliding sleeve (102a-1).
6. A pomegranate seed separation device according to claim 5, characterized in that: A set of segmented blade holders (101c) is fixedly mounted in a circumferential array on the upper end face of the pedestal (101). A blade slide tube (101c-1) is fixedly provided at the upper end of the segmented blade holder (101c). The axis of the blade slide tube (101c-1) is perpendicular to the pedestal (101). The end of the blade slide tube (101c-1) away from the axis of the pedestal (101) is closed. A blade holder (101c-2) is slidably sleeved inside the blade slide tube (101c-1). The blade holder (101c-2) is close to the pedestal (101). A splitting blade (101c-3) is fixedly mounted on one end face of the axis. The blade surface of the splitting blade (101c-3) is perpendicular to the horizontal plane. The end of the splitting blade (101c-3) away from the blade holder (101c-2) has an upward inclined surface, which is the cutting edge. A side spring (101c-4) is sleeved inside the blade slide tube (101c-1). The two ends of the side spring (101c-4) are respectively fixedly connected to the inner bottom surface of the blade slide tube (101c-1) and the end face of the blade holder (101c-2).