A standardized device for pre-treating bird's nest

Abstract

The utility model provides a kind of bird's nest pre-treatment standardization device, including rack, blanking mechanism, support platform, mobile platform, cleaning bucket and controller, to realize the continuousness of soaking, slitting, cleaning and the like procedure, save the time of operator on each equipment blanking;Avoid each procedure to re-connect water, save water 1 / 2~1 / 3, and prevent replacement new water to lead to increase the dissolution of water-soluble protein in bird's nest, effectively reduce bird's nest loss;By intelligent control water proportion and processing time, for different raw material product can be set corresponding soaking time according to demand, guarantee bird's nest soaking complete inflation rate consistent, it is beneficial to subsequent slitting parameter keep consistent, make process treatment more standardization, improve bird's nest yield, reduce bird's nest loss 1-2%, improve bird's nest utilization value.The application device structure is simple, degree of automation is high, improves processing efficiency, saves production cost, bird's nest pre-treatment effect is good, bird's nest yield is high, it is beneficial to subsequent processing treatment.

Description

Technical Field

[0001] This utility model belongs to the technical field of bird's nest processing equipment, and in particular relates to a standardized device for pre-processing bird's nest. Background Technology

[0002] Ready-to-eat bird's nest products are convenient to carry and can be consumed directly after opening the bottle, saving consumers the trouble of soaking, cleaning, and stewing. Therefore, these products have been popular with consumers since their introduction. For ready-to-eat bird's nest products, cleanliness is one of the important indicators of their quality. Typically, the raw bird's nests collected contain impurities such as black spots, bird feathers, wood chips, and eggshells, requiring manual or machine-assisted sorting. Before sorting, the raw bird's nests need pre-processing, including soaking, slicing, and cleaning. Current technologies execute each pre-processing step separately, requiring independent equipment for each process, lacking continuity and automation. Operators need to manually load and unload equipment for each process, which is time-consuming, labor-intensive, and inefficient. Furthermore, each piece of equipment uses 40-60 kg of water per cycle, and the same batch of material needs to be refilled for the next process, resulting in high water consumption and production costs.

[0003] Based on the above problems, this application aims to design a bird's nest pre-processing equipment that is highly automated, easy to operate, and energy-saving. Utility Model Content

[0004] This invention provides a standardized device for pre-processing bird's nest, which can effectively solve the above-mentioned problems.

[0005] This utility model is implemented as follows:

[0006] A standardized pre-processing device for bird's nest includes a frame, a feeding mechanism, a support platform, a moving platform, a cleaning tank, and a controller. The feeding mechanism is located on the upper part of the frame, and the support platform is located on the frame below the feeding mechanism. Y-axis servo modules are provided on both sides of the support platform, and the moving platform is located on the Y-axis servo modules. An X-axis servo module is provided on one side of the upper part of the moving platform, and a first Z-axis servo module is provided on the X-axis servo module. A stirrer is provided on the first Z-axis servo module. The cleaning tank is located on the support platform within the moving platform, and support rods are provided around the cleaning tank and connected to the support platform. A bubbling mechanism is provided inside the cleaning tank, and a drain pipe is provided at the upper end and the bottom of the cleaning tank. The controller is fixed on the support platform and electrically connected to the feeding mechanism, the Y-axis servo modules, the X-axis servo modules, the first Z-axis servo modules, the stirrer, and the bubbling mechanism.

[0007] As a further improvement, the cleaning tank is equipped with a water quality TDS detection probe, which is electrically connected to the controller.

[0008] As a further improvement, the bubbling mechanism is provided with an air inlet pipe, an air inlet disc, a radiating pipe and an annular pipe. The air inlet disc is located at the bottom of the cleaning tank. The air inlet pipe is connected to the air inlet disc and extends out of the cleaning tank. The radiating pipe is connected between the air inlet disc and the annular pipe. The radiating pipe and the annular pipe are provided with air holes at least on their upper sides.

[0009] As a further improvement, the feeding mechanism includes a mounting plate, a feeding hopper, a first opening and closing blade, a second opening and closing blade, and a drive assembly. The feeding hopper is fixed to the frame by the mounting plate, and the lower end of the feeding hopper has a "V"-shaped opening. The first and second opening and closing blades are respectively located on both sides of the "V"-shaped opening. The drive assembly is located on both sides of the first and second opening and closing blades. The drive assembly includes a feeding cylinder and a linkage rod. The upper end of the first opening and closing blade is hinged to the mounting plate, and the middle part of the second opening and closing blade is hinged to the mounting plate. The feeding cylinder is fixed to the mounting plate and hinged to the upper end of the second opening and closing blade. The two ends of the linkage rod are respectively hinged to the middle part of the first opening and closing blade and the feeding cylinder.

[0010] As a further improvement, a sealing column is provided at the lower end of the "V"-shaped opening, and the sealing column is in contact with the first opening and closing blade and the second opening and closing blade.

[0011] As a further improvement, the cleaning tank is equipped with a filter tank.

[0012] As a further improvement, the filter bucket has symmetrical support blocks at its opening, and the cleaning bucket has a support groove corresponding to the support blocks.

[0013] As a further improvement, the X-axis servo module is provided with a second Z-axis servo module, the second Z-axis servo module is provided with a lifting plate, the lifting plate is provided with telescopic cylinders at both ends, the telescopic cylinder is provided with a connecting block at the front end, and the upper surface of the connecting block is provided with a guide groove corresponding to the support block.

[0014] As a further improvement, the cleaning tank is equipped with a filter tank.

[0015] As a further improvement, a monitoring camera is provided on the surface of the mobile platform opposite to the cleaning tank.

[0016] The beneficial effects of this utility model are as follows: The automated bird's nest sorting and pre-processing device includes a frame, a feeding mechanism, a support platform, a moving platform, a washing tank, and a controller. This device enables continuous processing of soaking, slitting, and washing, saving operators time on each piece of equipment, improving production efficiency, and reducing costs. Simultaneously, it avoids the need to refill water for each piece of equipment, further improving production efficiency and saving water. For an annual processing capacity of 12 tons of bird's nest, this utility model can save 190-290 tons of water per year compared to existing technologies, reducing water costs by 1 / 2 to 1 / 3, lowering production costs. Furthermore, the bird's nest... Comparing the use of fresh water in different processes with the use of the same water, replacing the water with fresh water increases the dissolution of water-soluble proteins in the bird's nest, leading to increased bird's nest loss. Using the same water, however, reduces bird's nest loss. In the automated bird's nest sorting and pre-processing device, the controller and bubbling mechanism are electrically connected to intelligently control the water ratio and processing time. Different raw materials can be soaked for different times according to requirements, such as 30-60 minutes for bird's nest strips and 6-12 hours for bird's nest corners. This ensures consistent expansion rates after soaking, facilitating consistent subsequent slitting parameters, standardizing the process, increasing bird's nest yield, reducing loss by 1-2%, and enhancing the utilization value of the bird's nest. The device in this application has a simple structure, high degree of automation, improves processing efficiency, saves production costs, provides good pre-processing results, and achieves a high bird's nest yield, which is beneficial for subsequent processing. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the structure of an embodiment of a standardized device for pre-processing bird's nest according to this utility model;

[0019] Figure 2 This is another three-dimensional structural diagram of a standardized pre-processing device for bird's nest according to this utility model;

[0020] Figure 3 This is a schematic diagram of the bubbling mechanism structure provided in an embodiment of a standardized pre-processing device for bird's nest according to this utility model;

[0021] Figure 4 This is a schematic diagram of the feeding mechanism provided in an embodiment of a standardized pre-processing device for bird's nest according to this utility model;

[0022] Figure 5This is a schematic diagram of the cleaning bucket structure provided in an embodiment of a standardized device for pre-processing bird's nest according to this utility model;

[0023] Figure 6 This is a schematic diagram of the second Z-axis servo module structure provided in an embodiment of a standardized pre-processing device for bird's nest according to this utility model.

[0024] Figure label:

[0025] Frame 1; Feeding mechanism 2; Mounting plate 20; Feeding hopper 21; "V" shaped opening 211; Sealing column 212; First opening and closing blade 22; Second opening and closing blade 23; Drive assembly 24; Feeding cylinder 241; Moving rod 242; Support platform 3; Y-axis servo module 31; Moving platform 4; X-axis servo module 41; First Z-axis servo module 42; Agitator 43; Cleaning tank 5; Support rod 50; Bubbling mechanism 51; Air inlet pipe 511; Air inlet disc 512; Radial pipe 513; Ring pipe 514; Air hole 515; Drain pipe 52; Drain pipe 53; Filter tank 54; Support block 541; Support groove 55; Second Z-axis servo module 56; Lifting plate 561; Telescopic cylinder 562; Connecting block 563; Guide groove 564; Water quality TDS detection probe 57; Controller 6; Monitoring camera 7. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely to represent selected embodiments of this utility model.

[0027] In the description of this utility model, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0028] In the description of this utility model, the terms "upper", "middle", "side", "side", "upper side", "end", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0029] Ready-to-eat bird's nest products are convenient to carry and can be consumed directly after opening the bottle, saving consumers the trouble of soaking, cleaning, and stewing. Therefore, these products have been loved by consumers since their introduction. For ready-to-eat bird's nest products, cleanliness is one of the important indicators for measuring their quality. The raw bird's nests collected usually contain black spots, bird feathers, wood chips, eggshells, etc., which need to be picked out manually or with the help of machines. Before picking, the raw bird's nests need to undergo pre-processing, including soaking, cutting, and cleaning.

[0030] In existing technologies, each step of the pretreatment process is performed separately, and each process requires the operation of independent equipment, which lacks continuity and automation. Operators need to load and unload materials for each process, which is time-consuming, labor-intensive, and results in low production efficiency. Moreover, each piece of equipment consumes 40-60 kg of water each time, and when the same batch of materials enters the next process, water needs to be refilled, resulting in a large water consumption and high production costs.

[0031] In addition, the existing pretreatment methods have the following problems: First, during the soaking process, because the bird's nests sink, the upper and lower parts of the bird's nests in the soaking tank absorb water and expand differently. The bird's nests at the top expand faster (and are softer), while those at the bottom expand slower (and are harder), which affects the standardization of subsequent processes. Second, during the cleaning process, when the same batch of materials enters the next process, water needs to be added again. Changing the water will increase the dissolution of water-soluble proteins in the bird's nests, thus increasing the loss of bird's nests. Third, after the cleaning process is completed, the bird's nests may not be discharged in time during production, resulting in over-soaking and a high dissolution rate.

[0032] Based on this, the present invention provides a standardized pre-processing device for bird's nest. The automated bird's nest sorting and pre-processing device includes a frame, a feeding mechanism, a support platform, a moving platform, a washing tank, and a controller. Through this automated bird's nest sorting and pre-processing device, the processing steps of soaking, slitting, and washing can be made continuous, saving operators time for loading and unloading each piece of equipment, improving production efficiency, and saving costs. At the same time, it can avoid the need to refill water for each piece of equipment, improving production efficiency and saving water. Based on an annual processing capacity of 12 tons of bird's nest, the present invention can save 190-290 tons of water per year compared with the prior art, reducing water costs by 1 / 2 to 1 / 3, and lowering production costs. Furthermore, compared with using the same water, replacing the water at different stages of the bird's nest processing increases the dissolution of water-soluble proteins in the bird's nest, resulting in increased bird's nest loss, while using the same water reduces bird's nest loss.

[0033] In this automated bird's nest sorting and pre-processing device, the controller and bubbling mechanism are electrically connected to intelligently control the water ratio and processing time. Different soaking times can be set according to different raw materials, such as 30-60 minutes for bird's nest strips and 6-12 hours for bird's nest corners. This ensures consistent expansion rates after soaking, facilitating consistent subsequent slitting parameters, standardizing the process, increasing bird's nest yield, reducing loss by 1-2%, and enhancing the utilization value of the bird's nest. Furthermore, the cleaning tank is equipped with a TDS (Total Dissolved Solids) water quality probe electrically connected to the controller. Real-time monitoring of water quality via camera and the TDS probe assists in manually determining the cleaning completion time, preventing over-soaking of the bird's nest.

[0034] In summary, the device of this utility model has a simple structure, a high degree of automation, improves processing efficiency, saves production costs, has a good pre-treatment effect on bird's nest, and a high yield of bird's nest, which is beneficial to subsequent processing.

[0035] Reference Figure 1-6As shown, a standardized pre-processing device for bird's nest includes a frame 1, a feeding mechanism 2, a support platform 3, a moving platform 4, a cleaning tank 5, and a controller 6. The feeding mechanism 2 is located on the upper end of the frame 1, and the support platform 3 is located on the frame 1 below the feeding mechanism 2. Y-axis servo modules 31 are provided on both sides of the support platform 3. The moving platform 4 is mounted on the Y-axis servo modules 31, and an X-axis servo module 41 is provided on one side of the upper end of the moving platform 4. A first Z-axis servo module 42 is provided on the X-axis servo module 41. A stirrer 43 is provided on the Z-axis servo module 42; the cleaning tank 5 is located on the support platform 3 inside the moving platform 4, and the cleaning tank 5 is provided with support rods 50 around its perimeter and connected to the support platform 3. The cleaning tank 5 is provided with a bubbling mechanism 51 inside, and a drain pipe 52 is provided at the upper end of the cleaning tank 5. A drain pipe 53 is provided at the bottom of the cleaning tank 5; the controller 6 is fixed on the support platform 3 and electrically connected to the feeding mechanism 2, the Y-axis servo module 31, the X-axis servo module 41, the first Z-axis servo module 42, the stirrer 43 and the bubbling mechanism 51.

[0036] During material feeding, the moving platform 4 avoids obstacles, allowing the material in the material feeding hopper 21 to be placed into the washing tank 5; when stirring is required, the stirrer 43 is moved by the combined action of the Y-axis servo module 31, the X-axis servo module 41, and the first Z-axis servo module 42 to achieve stirring at different positions and depths.

[0037] The feeding mechanism 2 controls the feeding time, and the moving platform 4 avoids the feeding operation on the one hand, and on the other hand, the moving platform 4, together with the X-axis servo module 41 and the first Z-axis servo module 42, stirs the material in the cleaning tank 5.

[0038] The on-screen display of controller 6 sets the opening and closing times and parameters for mechanisms such as the feeding mechanism 2, the moving platform 4, the bubbling mechanism 51, the second Z-axis servo module 56, and the monitoring camera 7. The feeding mechanism 2 feeds the bird's nest at set intervals based on the soaking time. The stirrer 43, controlled by controller 6, performs timed stirring; during the soaking process, it can be set to automatically stir at intervals, with adjustable stirring parameters such as speed and time; it can also automatically lift and move left and right. The dispersing impeller of stirrer 43 breaks up the bird's nest strips according to the frequency. After stirring, the bubbling mechanism 51 automatically performs bubbling cleaning; after each bubbling cleaning, bird feathers float to the surface, at which point the valve is opened to allow the feathers to flow out with the water.

[0039] The controller 6 constructs a collaborative control strategy for the aforementioned execution units, implementing logical interlocking and timing control through PLC programming. This allows the controller 6 to intelligently control the water addition ratio and processing time, ensuring consistent expansion rates after soaking the bird's nest. This facilitates consistent slitting parameters in subsequent processes, making the processing more standardized, reducing bird's nest loss, increasing yield, and ultimately enhancing the utilization value of the bird's nest. After soaking, the soaking water and a small amount of bird's nest debris are discharged through the drain pipe 53. A filter device can also be installed inside the drain pipe 53 to collect the remaining bird's nest debris.

[0040] Thus, the automated pre-processing device for bird's nest sorting of this application enables continuous processing of soaking, slitting, and cleaning. This not only saves operators time in loading and unloading each piece of equipment and improves production efficiency, but also avoids the need to refill water for each piece of equipment. Compared with using the same water, replacing the water in different processes increases the dissolution of water-soluble proteins in bird's nest, while using the same water reduces bird's nest loss and increases its utilization value.

[0041] Further, see Figure 3 The schematic diagram of the bubbling mechanism shown indicates that the cleaning tank 5 is equipped with a water quality TDS detection probe 57, which is electrically connected to the controller 6.

[0042] A TDS probe provides real-time monitoring to assist manual determination of when the cleaning process is complete. Based on the real-time TDS readings, the dissolution of the bird's nest and the completion of cleaning are determined, preventing the bird's nest from being soaked for too long.

[0043] Further, see Figure 3 The schematic diagram of the bubbling mechanism shown indicates that the bubbling mechanism 51 is provided with an air inlet pipe 511, an air inlet plate 512, a radiating pipe 513, and an annular pipe 514. The air inlet plate 512 is located at the bottom of the cleaning tub 5. The air inlet pipe 511 is connected to the air inlet plate 512 and extends out of the cleaning tub 5. The radiating pipe 513 is connected between the air inlet plate 512 and the annular pipe 514. The radiating pipe 513 and the annular pipe 514 are provided with air holes 515 at least on their upper sides.

[0044] The bubbling mechanism 51 is connected to an air source with an air pressure of 5-6 kg. It can perform bubbling at regular intervals. The bubbling module consists of 10-100 holes, with each hole 515 having a diameter of 3-5 mm. By bubbling through the designated holes, the bird's nest and bird feathers in the bucket float to the surface, thus effectively separating them and improving the efficiency of the entire automated bird's nest sorting and pre-processing.

[0045] Further, see Figure 4The schematic diagram of the feeding mechanism shown is provided. The feeding mechanism 2 is provided with a mounting plate 20, a feeding hopper 21, a first opening and closing blade 22, a second opening and closing blade 23, and a drive assembly 24. The feeding hopper 21 is fixed to the frame 1 by the mounting plate 20. The lower end of the feeding hopper 21 is a "V"-shaped opening 211. The first opening and closing blade 22 and the second opening and closing blade 23 are respectively provided on both sides of the "V"-shaped opening 211. The drive assembly 24 is provided on both sides of the first opening and closing blade 22 and the second opening and closing blade 23. The drive assembly 24 is provided with a feeding cylinder 241 and a linkage rod 242. The upper end of the first opening and closing blade 22 is hinged to the mounting plate 20, and the middle part of the second opening and closing blade 23 is hinged to the mounting plate 20. The feeding cylinder 241 is fixed on the mounting plate 20 and is hinged to the upper end of the second opening and closing blade 23. The two ends of the linkage rod 242 are respectively hinged to the middle part of the first opening and closing blade 22 and the feeding cylinder 241.

[0046] The feeding cylinder 241 has a timed opening and closing function, which drives the linkage rod 242 to work; the linkage rod 242 drives the opening and closing blades to open or close. When the opening and closing blades are closed, the bird's nest is stored in the feeding hopper 21 of the automatic feeding device. When the opening and closing blades are opened, the bird's nest can be automatically fed.

[0047] Further, see Figure 4 The schematic diagram of the feeding mechanism shown shows that the lower end of the "V"-shaped opening 211 is provided with a sealing column 212, and the sealing column 212 is in contact with the first opening and closing blade 22 and the second opening and closing blade 23.

[0048] The sealing column 212 can better seal the first opening and closing blade 22 and the second opening and closing blade 23, preventing material leakage and preventing material accumulation in the hopper 21.

[0049] Further, see Figure 6 The schematic diagram of the second Z-axis servo module shown indicates that the cleaning tank 5 contains a filter tank 54.

[0050] Further, see Figure 6 The schematic diagram of the second Z-axis servo module shown shows that the filter bucket 54 has symmetrical support blocks 541 at its opening, and the cleaning bucket 5 has a support groove 55 corresponding to the support blocks 541.

[0051] Further, see Figure 6 The schematic diagram of the second Z-axis servo module shown is provided. The X-axis servo module 41 is provided with a second Z-axis servo module 56. The second Z-axis servo module 56 is provided with a lifting plate 561. The lifting plate 561 is provided with telescopic cylinders 562 at both ends. The telescopic cylinder 562 is provided with a connecting block 563 at its front end. The upper surface of the connecting block 563 is provided with a guide groove 564 corresponding to the support block 541.

[0052] After cleaning, if the bird's nest cannot be transferred to the next process in time, it can be filtered out through filter bucket 54 for easy handling and to avoid soaking in water for a long time. At the same time, the water can be reused.

[0053] When filtration is required, the lifting plate 561 is moved to a different position via the Y-axis servo module 31, X-axis servo module 41, and second Z-axis servo module 56. Then, the lifting plate 561, telescopic cylinder 562, and guide groove 564 work together to connect with the support block 541 of the filter barrel 54. The support block 541 of the filter barrel 54 falls into the guide groove 564. Finally, the second Z-axis servo module 56 moves the filter barrel 54 to lift it and drain the bird's nest.

[0054] The filter barrel 54 has small holes on its edge and bottom, with a diameter of 0.2-3mm. As the filter barrel 54 rises, the cleaned bird's nest can be filtered out through these small holes with a diameter of 0.2-3mm.

[0055] Furthermore, a filter device (not shown) is provided inside the drain pipe 53.

[0056] The filtration device can be a detachable structure such as a filter screen or filter cup, and can be installed at the end of the cleaning bucket 5 of the drain pipe 53 or at the outer end of the drain pipe 53 for easy installation and removal; the filter device is used to collect a small amount of bird's nest powder. The collected bird's nest powder can be used for processing other products, improving the utilization rate of bird's nest.

[0057] Further, see Figure 2 The diagram shows another three-dimensional structure of the automated bird's nest sorting and pre-processing device. A monitoring camera 7 is provided on the opposite surface of the mobile platform 4 and the cleaning tank 5.

[0058] The surveillance camera 7 monitors the process of soaking, stirring, and cleaning the bird's nest in real time, as well as whether there are any human errors.

[0059] The specific process parameters of the modified equipment are as follows:

[0060] 1. Bird's nest strips

[0061] 1. Material preparation: Soaking time is 30-60 minutes. Soak the material in advance according to the start time of the process. Material-to-liquid ratio: 1:20-1:40.

[0062] 2. Timed stirring: Stir once every 5-10 minutes, stirring parameters: 5-25HZ, stirring time: 5-30s. Continue until soaking is complete.

[0063] 3. Segmentation and Cleaning: After soaking, set the magnetic levitation parameters for agitation and segmentation. Agitation parameters: 10-50 Hz, agitation time: 20 seconds-10 minutes. After segmentation, activate the bubbling cleaning function for 5-15 seconds each time. Let it stand for a period of time to allow surface impurities such as feathers and black spots to flow out with the water through the valve, or directly rinse them off with water. Repeat 3-10 times until there are no obvious feathers or black spots.

[0064] 4. Use a filter to drain or collect the cleaned bird's nests and sort them out.

[0065] II. Swallow Horn

[0066] 1. Material preparation: Soaking time is 6-12 hours, and the material should be added and soaked in advance according to the start time of the process. Material-to-liquid ratio: 1:20-1:40.

[0067] 2. Timed stirring: Stir once every 30-60 minutes, stirring parameters: 5-25HZ, stirring time: 5-30s. Continue until soaking is complete.

[0068] 3. Segmentation and Cleaning: After soaking, set the magnetic levitation parameters for agitation and segmentation. Agitation parameters: 20-50Hz, agitation time: 30s-10min. After segmentation, activate the bubbling cleaning function for 5-15s each time. Let it stand for a period of time to allow surface impurities such as feathers and black spots to flow out with the water through the valve, or directly rinse them off with water. Repeat 3-10 times until there are no obvious feathers or black spots.

[0069] 4. Use a filter to drain or collect the cleaned bird's nests and sort them out.

[0070] Application Example 1:

[0071] Supplier K of swallow's horn, pilot production quantity 1kg*3, automatic feeding and soaking for 8 hours, stirring once every 1 hour, stirring parameters: 10HZ / 15S; magnetic levitation parameters: 45HZ / 3min, bubble cleaning 7 times, each bubble cleaning time 10s.

[0072] After sorting, the yield of bird's nest was 90.9%, 86.1%, and 87.5%, respectively, which is an average increase of 2.5% compared to the original process's yield of 85.6%.

[0073] Application Example 2:

[0074] Supplier Y of swallow's horn, pilot production quantity 1kg*3, automatic feeding and soaking for 6 hours, stirring once every 1 hour, stirring parameters: 10HZ / 15S; magnetic levitation parameters: 45HZ / 3min, bubble cleaning 10 times, each bubble cleaning time 10s.

[0075] After sorting, the yield of bird's nest was 89.7%, 88.6%, and 90.2%, which is an average increase of 2.7% compared to the original process's yield of 86.8%.

[0076] Application Example 3:

[0077] Y, the supplier of bird's nest strips, conducted a pilot test of 1kg*3. The automatic feeding and soaking process lasted for 40 minutes, with stirring every 10 minutes. The stirring parameters were 8HZ / 5S. The magnetic levitation parameters were 20HZ / 30s. The bird's nest strips were bubbled and cleaned 5 times, with each bubbled cycle lasting 10 seconds.

[0078] The yield of bird's nests after sorting was 86.3%, 87.6%, and 86.9%, respectively, which is an average increase of 2.3% compared to the original process's yield of 84.6%.

[0079] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A standardized device for pre-processing bird's nest, characterized in that, The system includes a frame, a feeding mechanism, a support platform, a moving platform, a cleaning tank, and a controller. The feeding mechanism is located on the upper part of the frame, and the support platform is located on the frame below the feeding mechanism. Y-axis servo modules are located on both sides of the support platform, and the moving platform is located on the Y-axis servo modules. An X-axis servo module is located on one side of the upper part of the moving platform, and a first Z-axis servo module is located on the X-axis servo module. An agitator is located on the first Z-axis servo module. The cleaning tank is located on the support platform within the moving platform, and support rods around the cleaning tank connect it to the support platform. A bubbling mechanism is located inside the cleaning tank, and a drain pipe is located at the upper end and the bottom of the cleaning tank. The controller is fixed to the support platform and electrically connected to the feeding mechanism, the Y-axis servo modules, the X-axis servo modules, the first Z-axis servo modules, the agitator, and the bubbling mechanism. The controller implements logic interlocking and timing control through PLC programming; during stirring, the Y-axis servo module, X-axis servo module and the first Z-axis servo module work together to move the stirrer, achieving stirring at different positions and depths.

2. The standardized pre-processing device for bird's nest according to claim 1, characterized in that, The cleaning tank is equipped with a water quality TDS detection probe, which is electrically connected to the controller.

3. The standardized pre-processing device for bird's nest according to claim 1, characterized in that, The bubbling mechanism is provided with an air inlet pipe, an air inlet plate, a radiant pipe and an annular pipe. The air inlet plate is located at the bottom of the cleaning tank. The air inlet pipe is connected to the air inlet plate and extends out of the cleaning tank. The radiant pipe is connected between the air inlet plate and the annular pipe. The radiant pipe and the annular pipe are provided with air holes at least on their upper sides.

4. The standardized pre-processing device for bird's nest according to claim 1, characterized in that, The feeding mechanism includes a mounting plate, a feeding hopper, a first opening and closing blade, a second opening and closing blade, and a drive assembly. The feeding hopper is fixed to the frame by the mounting plate. The lower end of the feeding hopper has a "V"-shaped opening. The first and second opening and closing blades are respectively located on both sides of the "V"-shaped opening. The drive assembly is located on both sides of the first and second opening and closing blades. The drive assembly includes a feeding cylinder and a linkage rod. The upper end of the first opening and closing blade is hinged to the mounting plate, and the middle part of the second opening and closing blade is hinged to the mounting plate. The feeding cylinder is fixed to the mounting plate and hinged to the upper end of the second opening and closing blade. The two ends of the linkage rod are respectively hinged to the middle part of the first opening and closing blade and the feeding cylinder.

5. The standardized pre-processing device for bird's nest according to claim 4, characterized in that, The lower end of the "V"-shaped opening is provided with a sealing column, which is in contact with the first opening and closing blade and the second opening and closing blade.

6. The standardized pre-processing device for bird's nest according to claim 1, characterized in that, The cleaning tank is equipped with a filter tank.

7. The standardized pre-processing device for bird's nest according to claim 6, characterized in that, The filter bucket has symmetrical support blocks at its opening, and the cleaning bucket has a support groove corresponding to the support blocks.

8. The standardized pre-processing device for bird's nest according to claim 1, characterized in that, The X-axis servo module is equipped with a second Z-axis servo module, the second Z-axis servo module is equipped with a lifting plate, the lifting plate is equipped with telescopic cylinders at both ends, the telescopic cylinder is equipped with a connecting block at the front end, and the upper surface of the connecting block is equipped with a guide groove corresponding to the support block.

9. A standardized pre-processing device for bird's nest according to claim 1, characterized in that, The drain pipe is equipped with a filter device.

10. A standardized pre-processing device for bird's nest according to claim 1, characterized in that, The mobile platform is equipped with a monitoring camera on the surface opposite to the cleaning tank.

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