Food cutting processing device with waste recycling function

Abstract

The application relates to the technical field of food processing equipment, and discloses a food cutting processing device with a waste recycling function, which comprises a cutting table, a cutting fixing mechanism and a cutting collecting mechanism are installed on the cutting table, the cutting collecting mechanism is composed of a second electric cylinder, a fixing ring, a third electric cylinder, an arc-shaped clamping plate, a collecting cylinder, a conical cover, a blade frame, a filter plate and a negative pressure fan, and a strip-shaped hole is formed in the side surface of the cutting table. In the application, the food (such as apples, eggplants and the like) is fixed and clamped by the cutting fixing mechanism, the peeling operation is carried out on the food under the cooperation of the cutting fixing mechanism and the cutting collecting mechanism, the collecting cylinder and the conical cover are installed on one side of the blade frame and the blade, the food waste is directly led into the collecting cylinder after peeling, the peeling and collecting functions are realized, the waste is prevented from scattering everywhere, the kitchen environment can be greatly kept clean and sanitary, and the cleaning workload caused by the waste scattering can be reduced.

Description

Technical Field

[0001] This utility model relates to the field of food processing equipment technology, and in particular to a food cutting and processing device with waste recycling function. Background Technology

[0002] In today's fast-paced life, the demand for efficient and convenient food processing equipment in family kitchens is increasing. As a key step before cooking, food cutting and processing has many inconveniences with traditional methods, especially the problem of waste disposal during peeling.

[0003] Currently, most food peeling tools on the market, whether manual peelers or electric peelers, lack an effective waste collection mechanism. During peeling, fruit peels and other waste fall randomly, not only polluting the kitchen countertop but also making cleaning quite tedious, requiring multiple sweeps and wipes, which is time-consuming and laborious. Utility Model Content

[0004] To address the aforementioned problems, this utility model provides a food cutting and processing device with waste recycling function.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a food cutting and processing device with waste recycling function, including a cutting table, on which a cutting fixing mechanism and a cutting collection mechanism are installed. The cutting collection mechanism consists of a second electric cylinder, a fixing ring, a third electric cylinder, an arc-shaped clamping plate, a collection cylinder, a conical cover, a blade frame, a filter plate, and a negative pressure fan. A strip-shaped hole is opened through the side surface of the cutting table, and a collection cylinder is installed at the strip-shaped hole. The end of the collection cylinder is threadedly connected to a conical cover. A blade frame is snapped onto the side surface of the conical cover, and a blade is installed inside the blade frame. A flange is opened on the upper surface of the collection cylinder, and a filter plate is provided at the flange. The flange is connected to a metal hose through a flange structure. The metal hose is connected to a negative pressure fan. An arc-shaped clamping plate is installed on the surface of the collection cylinder. The arc-shaped clamping plate is fixed to the telescopic end of the third electric cylinder. The telescopic end of the second electric cylinder is installed on the upper surface of the cutting table through the fixing ring.

[0006] By adopting the above technical solution, the food (such as apples, eggplants, etc.) is fixed and clamped using a cutting and fixing mechanism. With the cooperation of the cutting and fixing mechanism and the cutting and collecting mechanism, the food is peeled. Since the collecting cylinder and the conical cover are installed on one side of the blade frame and the blade, the food waste is directly put into the collecting cylinder after peeling, realizing the function of peeling and collecting at the same time. This avoids the waste from scattering everywhere, which can greatly maintain the cleanliness and hygiene of the kitchen environment and reduce the amount of cleaning work caused by the scattering of waste.

[0007] Furthermore, the cutting and fixing mechanism consists of a first electric cylinder, a rotating seat, an upper fixed blade, a rotary motor, and a lower fixed blade. The first electric cylinder is mounted on the upper surface of the cutting table. The telescopic end of the first electric cylinder is threadedly connected to the upper fixed blade through the rotating seat. The lower fixed blade is mounted below the upper fixed blade. The output end of the rotary motor is threadedly mounted on the lower fixed blade. A storage compartment is provided on the side surface of the cutting table, and a heating lamp is embedded in the inner top surface of the storage compartment. A collection drawer is installed inside the storage compartment. Through holes are provided at equal intervals on the front of the collection drawer, and a waterproof and breathable membrane is installed at the through holes.

[0008] By adopting the above technical solution, since the upper fixed knife, lower fixed knife, blade frame, and blade are detachable, they can be removed after peeling and cleaned with water. After cleaning, they can be placed in a storage drawer. A heating lamp can be used to heat and dry the upper fixed knife, lower fixed knife, and blade in the blade frame to remove surface moisture, thereby reducing the probability of rusting. The waterproof and breathable membrane allows internal moisture to escape through the membrane, but external moisture cannot penetrate, forming a "one-way moisture barrier." When used with a heating lamp, the moisture-proof effect is further improved.

[0009] Furthermore, a pressure sensor is installed on the side surface of the arc-shaped clamp, and the pressure sensor is fixedly connected to the third electric cylinder.

[0010] By adopting the above technical solution, a pressure sensor is used to detect the thrust of the third electric cylinder on the arc-shaped clamp in real time, so as to ensure that the third electric cylinder indirectly pushes the blade to fit tightly with the food.

[0011] Furthermore, both the collecting cylinder and the conical cover are made of transparent acrylic sheet.

[0012] By adopting the above technical solution, the transparent material allows users to intuitively observe the amount of debris inside the collection cylinder and clean it in a timely manner.

[0013] Furthermore, the waterproof and breathable membrane is made of PTFE material.

[0014] By adopting the above technical solutions, PTFE material has excellent waterproof and breathable properties, which can effectively prevent moisture from seeping out of the drawer while ensuring air circulation inside the compartment; in addition, PTFE is resistant to high and low temperatures and corrosion, making it suitable for the working environment of the heating lamp inside the storage compartment and extending its service life.

[0015] Furthermore, an anti-slip pad is attached to the lower surface of the cutting table.

[0016] By adopting the above technical solutions, the anti-slip mat can increase the friction between the equipment and the desktop, avoid the equipment from shifting due to the vibration of the electric cylinder and rotary motor during the cutting process, ensure cutting accuracy and operational safety, and is especially suitable for use in smooth scenarios such as home desktops.

[0017] Furthermore, an integrated controller is bolted to the side surface of the cutting table.

[0018] By adopting the above technical solutions, the integrated controller can centrally control the operation of various components such as electric cylinders, rotary motors, negative pressure fans, and heating lamps, realizing automated operation and simplifying the user's operation process; the bolt mounting structure facilitates the inspection and replacement of the controller, improving the maintainability of the equipment.

[0019] In summary, this utility model has the following beneficial effects: 1. In this application, a cutting and fixing mechanism is used to fix and clamp food (such as apples, eggplants, etc.). With the cooperation of the cutting and fixing mechanism and the cutting and collecting mechanism, the food is peeled. Since the collecting cylinder and the conical cover are installed on one side of the blade frame and the blade, the food waste is directly put into the collecting cylinder after peeling, realizing the function of peeling and collecting at the same time, avoiding the waste from scattering everywhere, which can greatly maintain the cleanliness and hygiene of the kitchen environment and reduce the amount of cleaning work caused by the scattering of waste. 2. In this application, since the upper fixed knife, lower fixed knife, blade frame and blade are detachable, they can be removed after peeling and cleaned with water. After cleaning, they can be placed in a storage drawer. A heating lamp can be used to heat and dry the upper fixed knife, lower fixed knife and blade frame to remove surface moisture, thereby reducing the probability of rusting. The waterproof and breathable membrane allows internal moisture to escape through the membrane, but external moisture cannot penetrate, forming a "one-way moisture barrier". When used with a heating lamp, the moisture-proof effect is further improved. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model; Figure 2 This is a schematic diagram of the cutting table and its connection structure according to an embodiment of the present invention; Figure 3 This is a schematic diagram of the rotary motor and its connection structure according to an embodiment of the present utility model; Figure 4 This is a schematic diagram of the storage drawer and its connection structure according to an embodiment of the present utility model; Figure 5 This is a schematic diagram of the collection cylinder and its connection structure according to an embodiment of the present invention.

[0021] In the diagram: 1. Cutting table; 2. Rotary motor; 3. Lower fixed blade; 4. First electric cylinder; 5. Rotary seat; 6. Upper fixed blade; 7. Second electric cylinder; 8. Fixing ring; 9. Third electric cylinder; 10. Arc-shaped clamping plate; 11. Collection cylinder; 12. Conical cover; 13. Blade frame; 14. Filter plate; 15. Negative pressure fan; 16. Storage drawer; 17. Heating lamp; 18. Waterproof and breathable membrane; 19. Pressure sensor; 20. Anti-slip mat; 21. Integrated controller. Detailed Implementation

[0022] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0023] like Figure 1-5 As shown in the embodiment of this application, a food processing device with waste recycling function is disclosed, including a cutting table 1. The cutting table 1 is characterized by having a cutting fixing mechanism and a cutting collection mechanism installed on it. The cutting collection mechanism consists of a second electric cylinder 7, a fixing ring 8, a third electric cylinder 9, an arc-shaped clamping plate 10, a collection cylinder 11, a conical cover 12, a blade frame 13, a filter plate 14, and a negative pressure fan 15. A strip-shaped hole is formed through the side surface of the cutting table 1, and a collection cylinder 11 is installed at the strip-shaped hole. The end of the collection cylinder 11 is threadedly connected to a conical cover 12. A blade frame 13 is snapped onto the side surface, and a blade is installed inside the blade frame 13. A flange is provided on the upper surface of the collecting cylinder 11, and a filter plate 14 is provided at the flange. The flange is connected to a metal hose through a flange structure. The metal hose is connected to a negative pressure fan 15. An arc-shaped clamp 10 is installed on the surface of the collecting cylinder 11. The arc-shaped clamp 10 is fixed to the telescopic end of the third electric cylinder 9. The telescopic end of the second electric cylinder 7 is installed on the third electric cylinder 9 through a fixing ring 8. The second electric cylinder 7 is installed on the upper surface of the cutting table 1. An anti-slip pad 20 is pasted on the lower surface of the cutting table 1.

[0024] Cutting table 1 (basic support component): As the load-bearing foundation of the whole device, the cutting table 1 is made of one-piece sheet metal. The upper surface is reserved with mounting screw holes for the first electric cylinder 4 and the second electric cylinder 7. The side surface is laser-cut with strip holes and storage compartment openings. The lower surface is covered with anti-slip pads 20 with double-sided adhesive to provide stable support for all mechanisms. Its structural strength must meet the vibration load of components such as electric cylinders and motors. The anti-slip pads 20 increase friction to prevent the equipment from shifting during cutting vibration.

[0025] Cutting and collecting mechanism (core of side-pin collection): The second electric cylinder 7 is fixed to the upper surface of the cutting table 1 by bolts. Its telescopic end is welded to the cylinder body of the third electric cylinder 9 through the fixing ring 8, forming a "horizontal-vertical" dual-axis adjustment structure; The third electric cylinder 9 has its cylinder body welded to the fixing ring 8, and its telescopic end is equipped with an arc-shaped clamping plate 10. The arc of the clamping plate matches the outer circle of the collecting cylinder 11, realizing an environmentally friendly fixation of the collecting cylinder 11; The collecting cylinder 11 passes through the strip hole on the side surface of the cutting table 1. The cylinder body and the arc-shaped clamping plate 10 are clamped together by a silicone pad interference fit, and the end is connected to the conical cover 12 by threads; The conical cover 12 and the blade frame 13 have a slot on the edge of the small end (near the food side). The blade frame 13 is fixed by the slot, and the blade is installed in the blade frame 13 by bolts (the cutting edge faces the food direction); Negative pressure fan 15 and filter plate 14. A flange is welded to the upper surface of the collection cylinder 11. The filter plate 14 is positioned by the inner ring step of the flange. One end of the metal hose is sealed to the flange through the flange structure, and the other end is connected to the negative pressure fan 15. The second electric cylinder 7 controls the collection cylinder 11 to move vertically along the cutting table 1, and the third electric cylinder 9 controls the collection cylinder 11 to move horizontally. The dual axes work together to adjust the contact position between the blade and the food. The conical structure of the conical cover 12 guides the cutting waste (fruit peel, chips) to gather in the collection cylinder 11. With the negative pressure generated by the negative pressure fan 15, the waste is quickly sucked into the collection cylinder 11 (to prevent it from scattering). The filter plate 14 intercepts large pieces of waste to prevent them from entering the metal hose and clogging the fan. The snap-fit ​​structure between the blade frame 13 and the conical cover 12, and the threaded connection between the collection cylinder 11 and the conical cover 12 are all detachable designs, which facilitates cleaning the juice remaining on the blade and the waste in the collection cylinder 11.

[0026] The cutting and fixing mechanism consists of a first electric cylinder 4, a rotating seat 5, an upper fixed blade 6, a rotary motor 2, and a lower fixed blade 3. The first electric cylinder 4 is installed on the upper surface of the cutting table 1. The telescopic end of the first electric cylinder 4 is threadedly connected to the upper fixed blade 6 through the rotating seat 5. The lower fixed blade 3 is installed below the upper fixed blade 6. The output end of the rotary motor 2 is threadedly installed on the lower fixed blade 3. A storage compartment is opened on the side surface of the cutting table 1, and a heating lamp 17 is embedded in the inner top surface of the storage compartment. A storage drawer 16 is installed inside the storage compartment. Through holes are opened at equal intervals on the front of the storage drawer 16, and a waterproof and breathable membrane 18 is installed at the through holes. The waterproof and breathable membrane 18 is made of PTFE material.

[0027] Cutting and fixing mechanism (stable clamping and multi-angle cutting): The first electric cylinder 4 is fixed to the upper surface of the cutting table 1 by bolts. Its telescopic end is threadedly connected to the upper fixed blade 6 through the rotating seat 5 (with built-in bearing). The rotating seat 5 can rotate 360° (to cooperate with food rotation cutting). The lower fixed blade 3 and the rotary motor 2 are also connected. The lower fixed blade 3 (structure symmetrical with the upper fixed blade 6) is threadedly fixed to the output shaft of the rotary motor 2. The rotary motor 2 is installed inside the cutting table 1 through the motor mount. The axes of the upper fixed blade 6 and the lower fixed blade 3 are aligned. The telescopic movement of the first electric cylinder 4 drives the upper fixed blade 6 to rise and fall, which, together with the lower fixed blade 3, achieves "encircling clamping" of the food, preventing the food from slipping during cutting. The rotary motor 2 drives the lower fixed blade 3 to rotate, which, together with the fixed position of the blade, achieves 360° continuous peeling. The free rotation of the rotating seat 5 ensures that the upper fixed blade 6 rotates synchronously with the food, avoiding clamping jams. The threaded connection between the upper fixed blade 6 and the rotating seat 5, and the threaded connection between the lower fixed blade 3 and the motor output shaft, are both detachable designs, making it easy to clean residual food debris.

[0028] Storage compartment and moisture-proof components: The storage compartment is integrally formed with the cutting table body through a rectangular opening on the side surface of the cutting table 1. The collection drawer is slidably installed in the storage compartment. Heating lamp 17 and waterproof and breathable membrane 18 are also included. The heating lamp 17 is embedded in the top surface of the storage compartment with a buckle. The front of the collection drawer has evenly spaced through holes, and each through hole is embedded with the waterproof and breathable membrane 18. The storage compartment is used to store the upper fixed knife 6, lower fixed knife 3, and blade frame 13 (including blades) after cleaning. When the heating lamp 17 is working, it generates 50-60 degrees Celsius to dry the parts with residual moisture after cleaning (to prevent moisture residue from causing metal blades to rust). The drying time can be set by the integrated controller 21. The PTFE waterproof and breathable membrane 18 has "waterproof + breathable" characteristics, allowing the water vapor generated during drying to escape from the compartment, while blocking the entry of external kitchen moisture, forming a "one-way moisture barrier". With the continuous and gentle heating of the heating lamp 17, the humidity in the storage compartment is kept below 40% (significantly reducing the probability of rust).

[0029] A pressure sensor 19 is installed on the side surface of the arc-shaped clamp 10, and the pressure sensor 19 is fixedly connected to the third electric cylinder 9.

[0030] Pressure sensor 19: It is mounted on the side surface of the arc-shaped clamping plate 10 by a patch and the signal line is connected to the integrated controller 21 to detect the clamping force of the third electric cylinder 9 on the collecting cylinder 11 in real time, so as to ensure that the blade is in close contact with the food.

[0031] Both the collection tube 11 and the conical cover 12 are made of transparent acrylic sheet.

[0032] Collection cylinder 11 and conical cover 12: They form a closed cavity through threaded connection. The transparent material allows users to visually observe the amount of waste filling inside, avoiding blockage caused by overfilling of waste.

[0033] An integrated controller 21 is bolted to the side surface of the cutting table 1.

[0034] Integrated controller 21: It is fixed to the side surface of the cutting table 1 by bolts. The internal PCB board is connected to each electric cylinder, rotary motor 2, negative pressure fan 15, heating lamp 17 and pressure sensor 19 by wires to realize the linkage control of each component. The bolt connection facilitates disassembly and maintenance in case of controller failure.

[0035] The operating principle of a food cutting and processing device with waste recycling function in this embodiment is as follows: The user places food (such as apples or potatoes) on the lower fixed blade 3 and starts the device through the integrated controller 21 → The first electric cylinder 4 drives the upper fixed blade 6 to descend and clamp the food with the lower fixed blade 3 → The second electric cylinder 7 and the third electric cylinder 9 adjust the position of the collection cylinder 11 so that the blade is in contact with the food surface → The pressure sensor 19 provides feedback on the clamping thrust to ensure that the blade is in close contact with the food → The blade rotates with the food to complete the peeling, and at the same time the negative pressure fan 15 starts, and the waste is guided by the conical cover 12 and sucked into the collection cylinder 11 → After the cutting is completed, all parts are reset, and the waste can be poured out by removing the conical cover 12; After the cutting is completed, the user removes the blade and fixed blade and cleans them → Puts them into the collection drawer → After the collection drawer is closed, the heating lamp 17 automatically starts drying → Moisture is discharged through the PTFE waterproof and breathable membrane 18, and external moisture is blocked → After drying is completed, the heating lamp 17 is turned off, and the inside of the drawer remains dry, reducing the risk of rust on the parts.

[0036] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A food cutting and processing device with waste recycling function, comprising a cutting table (1), characterized in that: The cutting table (1) is equipped with a cutting fixing mechanism and a cutting collection mechanism. The cutting collection mechanism consists of a second electric cylinder (7), a fixing ring (8), a third electric cylinder (9), an arc-shaped clamping plate (10), a collection cylinder (11), a conical cover (12), a blade frame (13), a filter plate (14), and a negative pressure fan (15). A strip-shaped hole is opened through the side surface of the cutting table (1). A collection cylinder (11) is installed at the strip-shaped hole, and a conical cover (12) is threaded to the end of the collection cylinder (11). A blade frame (13) is snapped onto the side surface of the conical cover (12). And the blade is installed in the blade frame (13). The upper surface of the collection cylinder (11) is provided with a flange and a filter plate (14) is provided at the flange. The flange is connected to the metal hose through the flange structure. The metal hose is connected to the negative pressure fan (15). The surface of the collection cylinder (11) is provided with an arc-shaped clamp (10). The arc-shaped clamp (10) is fixed to the telescopic end of the third electric cylinder (9). The telescopic end of the second electric cylinder (7) is installed on the third electric cylinder (9) through the fixing ring (8). The second electric cylinder (7) is installed on the upper surface of the cutting table (1).

2. The food cutting and processing device with waste recycling function according to claim 1, characterized in that: The cutting and fixing mechanism consists of a first electric cylinder (4), a rotating seat (5), an upper fixed blade (6), a rotary motor (2), and a lower fixed blade (3). The upper surface of the cutting table (1) is equipped with the first electric cylinder (4). The telescopic end of the first electric cylinder (4) is threadedly connected to the upper fixed blade (6) through the rotating seat (5). The lower fixed blade (3) is installed below the upper fixed blade (6). The output end of the rotary motor (2) is threadedly installed on the lower fixed blade (3). A storage compartment is provided on the side surface of the cutting table (1), and a heating lamp (17) is embedded in the inner top surface of the storage compartment. A storage drawer (16) is installed inside the storage compartment. Through holes are provided at equal intervals on the front of the storage drawer (16), and a waterproof and breathable membrane (18) is installed at the through holes.

3. The food cutting and processing device with waste recycling function according to claim 2, characterized in that: A pressure sensor (19) is installed on the side surface of the arc-shaped clamp (10), and the pressure sensor (19) is fixedly connected to the third electric cylinder (9).

4. The food cutting and processing device with waste recycling function according to claim 3, characterized in that: Both the collection tube (11) and the conical cover (12) are made of transparent acrylic sheet.

5. A food processing device with waste recycling function according to claim 4, characterized in that: The waterproof and breathable membrane (18) is made of PTFE material.

6. A food processing device with waste recycling function according to claim 5, characterized in that: The lower surface of the cutting table (1) is covered with an anti-slip pad (20).

7. A food processing device with waste recycling function according to claim 6, characterized in that: An integrated controller (21) is bolted to the side surface of the cutting table (1).

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