Plant extraction device for producing deodorizing and bacteriostatic agent

CN224864960UActive Publication Date: 2026-10-20SANRACE BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522499147.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-25
Publication Date
2026-10-20
Estimated Expiration
2035-11-25

AI Technical Summary

Technical Problem

[0003]现有的提取装置内搅拌器的位置大多是固定的,这使得搅拌器的搅拌范围有限,可能导致提取罐内提取液的浓度/温度分层、底部沉降结块等问题

Benefits of technology

[0016]本实用新型通过在设置可驱动搅拌器进行上下方向移动的动力机构一,提升搅拌器的搅拌范围,减少出现提取液的浓度/温度分层、底部沉降结块等问题,还在罐体内滑动设置多个夹板和驱动多个夹板进行相对方向移动的动力机构二,通过动力机构二驱动多个夹板对植物碎片进行挤压,通过挤压可强制排出高浓度提取液,促进植物碎片中的有效成分稀出,提高提取效率,还可以在物业分离时对植物碎片进行挤压,进而无需额外增加对植物残渣的转运、挤压等工序,进而提升生产效率。

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Abstract

The utility model discloses a plant extraction device for deodorization and bacteriostatic agent production, which aims to solve the problem that the stirring position of the existing stirrer is fixed, and part of the extraction liquid and effective components remain in the plant fragments after extraction, and additional extrusion operation is needed. The utility model improves the stirring range of the stirrer by setting the power mechanism one for driving the stirrer to move up and down, reduces the problems such as concentration / temperature stratification of the extraction liquid, bottom settlement and caking, and sets multiple clamps and the power mechanism two for driving the multiple clamps to move in the relative direction in the tank body. The power mechanism two drives the multiple clamps to extrude the plant fragments, and the high-concentration extraction liquid can be forcedly discharged through extrusion, the effective components in the plant fragments are diluted, the extraction efficiency is improved, and the plant fragments can be extruded during property separation, so that the transportation and extrusion of plant residues are not needed, and the production efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of extraction, and more specifically, it relates to a plant extraction device for the production of deodorizing and antibacterial agents. Background Technology

[0002] A plant extraction device for the production of deodorizing and antibacterial agents refers to an industrial equipment system specifically designed to extract effective active ingredients from natural plant materials with functions such as deodorization, antibacterial, antimicrobial, and aromatic properties. The extraction device typically includes an extraction tank equipped with a heating module and a stirring module. During processing, pre-crushed plant fragments and the extract are poured into the extraction tank. The heating module heats the tank to a suitable temperature. Meanwhile, the stirring module agitates the plant fragments, ensuring thorough contact between the plant fragments and the extract. The extract dissolves the effective components from the plant fragments. Then, the liquid is separated, and the separated liquid undergoes further processing such as filtration, concentration, and purification.

[0003] In most existing extraction devices, the position of the agitator is fixed, which limits the agitation range and may lead to problems such as concentration / temperature stratification of the extract in the extraction tank and bottom sedimentation and clumping. Furthermore, extraction tanks are mostly equipped only with agitators. After the melting and solid-liquid separation are completed, some active ingredients and extract often remain in the plant fragments. Directly discarding these would be a waste of resources. Some companies further process the plant fragments by squeezing them after solid-liquid separation to extract the remaining extract. While this reduces resource waste, it adds multiple steps such as transfer, squeezing, and cleaning, which can reduce production efficiency to some extent.

[0004] Based on the above, the purpose of this utility model is to provide a plant extraction device for the production of deodorizing and antibacterial agents to solve the above-mentioned problems. Utility Model Content

[0005] To address the shortcomings of existing technologies, the purpose of this invention is to provide a plant extraction device for the production of deodorizing and antibacterial agents. This invention utilizes a power mechanism (I) that drives a stirrer to move vertically, increasing the stirring range of the stirrer and reducing problems such as concentration / temperature stratification of the extract and bottom sedimentation / caking. Furthermore, multiple clamping plates are slidably installed within the tank, and a second power mechanism (II) drives these plates to move in relative directions. This second power mechanism compresses the plant fragments, forcibly discharging high-concentration extract, promoting the dilution of effective components from the plant fragments, and improving extraction efficiency. The device can also compress plant fragments during material separation, eliminating the need for additional transfer and compression processes of plant residues, thereby improving production efficiency.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a plant extraction device for the production of deodorizing and antibacterial agents, comprising a tank body, wherein the tank body is provided with an inlet, an outlet, a liquid outlet pipe, a stirring module and a heating module, the stirring module comprising a stirrer and a driving mechanism for driving the stirrer to rotate, the tank body is provided with a first power mechanism for driving the stirrer to move up and down, a plurality of clamping plates are slidably connected to the inner cavity of the tank body, and the tank body is provided with a second power mechanism for driving the plurality of clamping plates to move relative to each other.

[0007] By adopting the above technical solution, during the extraction process, plant fragments and extract are poured into the tank through the inlet. The temperature inside the tank is then raised by a heating module. During this process, a drive mechanism drives a stirrer to agitate the plant fragments and extract. A power mechanism can also drive the stirrer to move vertically, increasing its agitation range, promoting the flow of the extract, and reducing problems such as concentration / temperature stratification and bottom settling / caking. In this process, a second power mechanism can drive multiple clamps to converge inwards, squeezing the plant fragments. This squeezing forces the discharge of high-concentration extract, promoting the dilution of effective components from the plant fragments and improving extraction efficiency. After the extraction process is complete, the extract is discharged through an outlet pipe. During this process, the power mechanism drives the clamps to squeeze out residual extract from the plant fragments, eliminating the need for additional transfer and squeezing processes for plant residues, thus improving production efficiency.

[0008] The present invention is further configured such that: the driving mechanism includes a motor fixedly connected to the tank body, and a driving shaft is provided on the output shaft of the motor, one end of which is fixedly connected to the motor body, and the other end of the driving shaft extends into the tank body.

[0009] The present invention is further configured such that: the power mechanism includes an electric push rod fixedly connected to the tank body, and a lifting frame is provided on the extended end of the electric push rod, one end of which is fixedly connected to the lifting frame; the stirrer is rotatably connected to the other end of the lifting frame; and the stirrer is slidably connected to the drive shaft.

[0010] The present invention is further configured such that the cross-section of the drive shaft is a polygonal structure.

[0011] The present invention is further configured such that: the second power mechanism includes drive frames whose number and position correspond to the clamping plates; one end of the drive frame is fixedly connected to the lifting frame; the other end of the drive frame is slidably connected to the tank body; the tank body has mounting frames whose number and position correspond to the clamping plates; one end of the mounting frame is fixedly connected to the clamping plates; and drive rods are fixedly connected to both sides of the other end of the mounting frame; and drive slots are provided on both sides of the drive frame for the drive rods to be inserted and moved; the drive slots are inclined.

[0012] The present invention is further configured such that the clamping plate is inclined.

[0013] The present invention is further configured such that the clamp plate is provided with a plurality of filter holes.

[0014] The present invention is further configured such that the clamping plate is arc-shaped.

[0015] In summary, this utility model has the following beneficial effects:

[0016] This invention improves the stirring range of the stirrer by incorporating a power mechanism that drives the stirrer to move vertically, reducing problems such as concentration / temperature stratification of the extract and bottom sedimentation and clumping. It also includes a second power mechanism that slides multiple clamping plates within the tank and drives these plates to move in relative directions. This second power mechanism compresses the plant fragments by driving the clamping plates, forcibly expelling high-concentration extract and promoting the dilution of effective components from the plant fragments, thus improving extraction efficiency. Furthermore, the plant fragments can be compressed during the separation of plant materials, eliminating the need for additional transfer and compression processes of plant residues, thereby increasing production efficiency. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of the present invention. Figure 1 This shows the overall structure of the extraction device;

[0018] Figure 2 This is a schematic diagram of the structure of the present invention. Figure 2 This shows the structural relationship between the lifting frame, mounting frame, drive frame, and tank body;

[0019] Figure 3 This is a schematic diagram of the structure of the present invention. Figure 3 This shows a portion of the structure of the second power mechanism;

[0020] Figure 4 for Figure 1 The enlarged view of part A shows the structural relationship between the sealing ring and the tank body.

[0021] In the diagram: 1. Tank body; 2. Inlet; 3. Outlet; 4. Liquid outlet pipe; 5. Agitator; 6. Clamping plate; 7. Motor; 8. Drive shaft; 9. Electric push rod; 10. Lifting frame; 11. Drive frame; 12. Mounting frame; 13. Drive rod; 14. Drive groove; 15. Sealing ring. Detailed Implementation

[0022] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of this application can be combined with each other.

[0023] In the description of this utility model, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "provided with," "set up / connected," "connection," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] The present invention will now be described in detail with reference to the accompanying drawings.

[0026] A plant extraction device for producing deodorizing and antibacterial agents, such as Figures 1 to 4 As shown, the tank includes a tank body 1, which has an inlet 2 and an outlet 3. The inlet is located at the top of the tank and is equipped with a switchable door. The outlet is located at the bottom of the tank and can be equipped with a switchable door or an outlet pipe. A liquid outlet pipe 4 is also installed on the lower end of the tank body, and a filter plate is installed on the liquid outlet pipe. Valves are installed on both the liquid outlet pipe and the outlet pipe. A stirring module and a heating module are installed inside the tank. The heating module for heating the extraction tank is usually an electric heating jacket, an electric heating rod, or an electric heating wire embedded in the inner wall of the tank. These are all mature existing technologies, and this case does not improve upon them. Therefore, their structure and principle will not be elaborated here. The stirring module includes a stirrer 5 and a drive mechanism for driving the stirrer 5 to rotate. The tank body 1 is equipped with a power mechanism one for driving the stirrer 5 to move up and down. Several clamping plates 6 are slidably connected to the inner cavity of the tank body 1. The tank body 1 is equipped with a power mechanism two for driving the multiple clamping plates 6 to move relative to each other. Furthermore, multiple pipes can be installed on the upper surface of the tank, through which extractant and other auxiliary agents can be introduced, and the gas generated during the extraction process can be extracted.

[0027] Furthermore, the drive mechanism includes a motor 7 fixedly connected to the tank 1, and a drive shaft 8 fixedly connected to one end of the output shaft of the motor 7, with the other end of the drive shaft 8 extending into the tank 1.

[0028] Furthermore, the power mechanism includes an electric push rod 9 fixedly connected to the tank 1. The extended end of the electric push rod 9 is provided with a lifting frame 10 fixedly connected to it at one end. The stirrer 5 is rotatably connected to the other end of the lifting frame 10. The stirrer 5 is slidably connected to the drive shaft 8. The lifting frame is slidably connected to the tank.

[0029] Furthermore, the cross-section of the drive shaft 8 is a polygonal structure.

[0030] Furthermore, the second power mechanism includes a drive frame 11 whose number and position correspond to the clamping plate 6. One end of the drive frame 11 is fixedly connected to the lifting frame 10, and the other end of the drive frame 11 is slidably connected to the tank body 1. Mounting frames 12 whose number and position correspond to the clamping plate 6 are slidably connected on the tank body 1. One end of the mounting frame 12 is fixedly connected to the clamping plate 6, and both sides of the other end of the mounting frame 12 are fixedly connected to drive rods 13. Both sides of the drive frame 11 are provided with drive slots 14 for the drive rods 13 to be inserted and moved. The drive slots 14 are inclined.

[0031] Furthermore, the tank body is provided with a sliding groove for the installation bracket to be inserted and slid. Several sealing rings 15 are installed in the sliding groove. The part of the tank body where the sealing rings are installed can be set separately. For example, a cover plate that can be detachably connected by bolts or other tools can be designed in this part. The sealing rings can be replaced by opening the cover plate. A sealing gasket is added at the connection between the cover plate and the tank body to prevent leakage of the extract liquid in the processing drawing.

[0032] Furthermore, the clamping plate 6 is set at an angle.

[0033] Furthermore, the clamping plate 6 has several filter holes.

[0034] Furthermore, the clamping plate 6 is arranged in an arc shape.

[0035] Working Principle: During extraction, plant fragments and extract are poured into tank 1 through inlet 2. The extract can also be input through other pipes at the top of tank 1. The temperature inside the tank is then raised by a heating module. During this process, motor 7 drives drive shaft 8 to rotate, which in turn drives stirrer 5 to rotate and agitate the plant fragments and extract, ensuring thorough contact between them. The operator can also activate electric push rod 9. The extension rod of electric push rod 9 slowly reciprocates, which in turn drives lifting frame 10 to reciprocate. During this process, lifting frame 10 moves stirrer 5 up and down along the trajectory of drive rod 13. This up-and-down movement increases the stirring range of stirrer 5, promotes the flow of extract, and reduces problems such as concentration / temperature stratification, bottom sedimentation, and clumping.

[0036] During the above process, the lifting frame 10 also drives the drive frame 11 to reciprocate up and down. During this process, the drive frame 11 drives the mounting frame 12 to reciprocate via the drive groove 14 and drive rod 13, thereby causing multiple clamping plates 6 to reciprocate to converge or separate. During the convergence of the clamping plates 6, the plant fragments are squeezed, which forces the discharge of high-concentration extract, promoting the dilution of effective components from the plant fragments and improving extraction efficiency. The filter holes on the clamping plates 6 facilitate the discharge of extract during the squeezing process. The arc-shaped and inclined clamping plates 6 allow for the discharge of some plant fragments along the inclined angle of the clamping plates 6 when plant fragments accumulate behind them, preventing a large amount of plant fragments from getting stuck behind the clamping plates 6. When the clamping plates 6 complete the squeezing and move backward, the stirrer 5 descends, further breaking up the squeezed plant fragments and preventing them from being compressed together and unable to fully contact the extract.

[0037] After the melting process is completed, the extract is discharged through the liquid outlet pipe 4. During this process, the clamping plate 6 can also be driven to squeeze the plant fragments using the above method, thereby squeezing out the residual extract from the plant fragments and discharging it through the liquid outlet pipe 4. There is no need to add extra processes such as transfer and squeezing of plant residues, thus improving production efficiency.

[0038] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A plant extraction device for producing an odor-removing and antibacterial agent, comprising a tank (1), wherein the tank (1) is provided with an inlet (2), an outlet (3), a liquid outlet pipe (4), a stirring module, and a heating module, wherein the stirring module comprises a stirrer (5) and a driving mechanism for driving the stirrer (5) to rotate, characterized in that: The tank (1) is provided with a power mechanism one for driving the stirrer (5) to move up and down. Several clamping plates (6) are slidably connected to the inner cavity of the tank (1). The tank (1) is provided with a power mechanism two for driving the multiple clamping plates (6) to move relative to each other.

2. The plant extraction device for producing an odor-removing and antibacterial agent according to claim 1, characterized in that: The driving mechanism includes a motor (7) fixedly connected to the tank (1), and a drive shaft (8) with one end fixedly connected to the output shaft of the motor (7) is provided, and the other end of the drive shaft (8) extends into the tank (1).

3. The plant extraction device for producing an odor-removing and antibacterial agent according to claim 2, characterized in that: The power mechanism includes an electric push rod (9) fixedly connected to the tank (1). A lifting frame (10) is fixedly connected to the extended end of the electric push rod (9). The stirrer (5) is rotatably connected to the other end of the lifting frame (10). The stirrer (5) is slidably connected to the drive shaft (8).

4. The plant extraction device for producing an odor-removing and antibacterial agent according to claim 3, characterized in that: The cross-section of the drive shaft (8) is a polygonal structure.

5. The plant extraction device for producing an odor-removing and antibacterial agent according to claim 3, characterized in that: The second power mechanism includes a drive frame (11) whose number and position correspond to the clamp plate (6). One end of the drive frame (11) is fixedly connected to the lifting frame (10), and the other end of the drive frame (11) is slidably connected to the tank body (1). The tank body (1) is slidably connected to an mounting frame (12) whose number and position correspond to the clamp plate (6). One end of the mounting frame (12) is fixedly connected to the clamp plate (6), and both sides of the other end of the mounting frame (12) are fixedly connected to drive rods (13). Both sides of the drive frame (11) are provided with drive slots (14) for the drive rods (13) to be inserted and moved. The drive slots (14) are inclined.

6. The plant extraction device for producing an odor-removing and antibacterial agent according to claim 1, characterized in that: The clamp (6) is set at an angle.

7. The plant extraction device for producing an odor-removing and antibacterial agent according to claim 1, characterized in that: The clamp (6) is provided with a number of filter holes.

8. The plant extraction device for producing an odor-removing and antibacterial agent according to claim 1, characterized in that: The clamp (6) is arranged in an arc shape.