A connecting device for facilitating the filtration of dregs
Patent Information
- Application Number
- CN202522176347.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-15
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-10-15
AI Technical Summary
这种传统方式存在诸多弊端:首先,手动拆卸、对接与拧紧法兰或管箍的过程繁琐、耗时费力,严重制约了生产效率的提升,尤其在需要频繁切换的流程中,该问题尤为突出;其次,人工操作存在不确定性,管道接口处的密封圈若安装不当或紧固力度不均,极易在压力下发生泄漏,导致物料损失和生产环境污损,甚至引发安全问题;再者,多个接口并存时,人工操作难免存在误接风险,可能导致不同品质的滤液发生交叉污染,影响最终产品的质量稳定性
一、本实用新型通过活动块中的多通道(第一通道、第二通道、第三通道)与壳体上的多个出料口通过精密的相对移动来对齐,由于出料口间距与通道间距相等,且电机采用步进控制,定位精度高,能够确保每次移动都准确地将目标通道连通,相比传统手动拆卸管道进行对接连接效果更快,更加省时省力。
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Figure CN224865068U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of medicinal residue filtration connection technology, specifically a connection device that facilitates medicinal residue filtration. Background Technology
[0002] In the production processes of traditional Chinese medicine, food, and chemicals, there are often steps involved in filtering and separating mixtures of liquids and medicinal residues (or solid residues). These processes often require sequentially introducing the same material source into filtration equipment of varying precision or to different subsequent processing stages; for example, first coarse filtration, then fine filtration, and finally the filtrate is transferred to a collection tank. This process typically involves frequent switching of pipeline connections.
[0003] Currently, the conventional method for pipeline switching is manual operation, where workers manually disassemble the current pipeline and then connect and tighten the moving pipeline to the target interface. This traditional method has many drawbacks: First, the process of manually disassembling, connecting, and tightening flanges or clamps is cumbersome, time-consuming, and labor-intensive, severely restricting the improvement of production efficiency, especially in processes that require frequent switching; second, manual operation is inherently uncertain, and improper installation or uneven tightening of the sealing ring at the pipeline interface can easily lead to leakage under pressure, resulting in material loss, contamination of the production environment, and even safety issues; third, when multiple interfaces coexist, manual operation inevitably carries the risk of misconnection, which may lead to cross-contamination of filtrates of different qualities, affecting the quality stability of the final product.
[0004] Therefore, there is an urgent need in the existing technology for a connection device that can achieve fast, reliable, and automated channel switching to solve the technical problems of low efficiency, easy leakage, and easy crosstalk in traditional manual connection methods. Utility Model Content
[0005] (a) Technical problems to be solved The purpose of this invention is to overcome the shortcomings of the existing technology and provide a connection device that facilitates the filtration of medicinal residue.
[0006] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: a connecting device for facilitating the filtration of medicinal residue, comprising a fixing plate, a housing fixed to the surface of the fixing plate, a first chamber and a second chamber being provided inside the housing, a through hole being provided between the first chamber and the second chamber, a motor being fixed in the first chamber, a threaded rod being fixed to the output shaft of the motor via a coupling, a threaded cylinder being threadedly connected to the surface of the threaded rod, and the threaded cylinder passing through the through hole from the first chamber to the second chamber; The second chamber is provided with a movable block, one end of which is fixed to the threaded cylinder. The movable block is provided with a first channel, a second channel and a third channel in sequence. The first channel is a vertical channel, and the second and third channels are L-shaped channels. The second channel is connected to the first channel, and the third channel is connected to the second channel. The inner walls of the first and second channels are provided with first limiting grooves. The connection between the second and first channels and the connection between the third and second channels are provided with baffles by pins. The connection between the second and first channels and the connection between the third and second channels are provided with second limiting grooves below. The first limiting groove can engage with the baffle when it is horizontal and the second limiting groove can engage with the baffle when it is vertical.
[0007] Furthermore, a feed inlet is provided on the upper part of the shell, and a first discharge outlet, a second discharge outlet, and a third discharge outlet are provided sequentially on the lower part of the shell, with the feed inlet, the first discharge outlet, the second discharge outlet, and the third discharge outlet located above and below the second chamber.
[0008] Furthermore, a feeding pipe is provided at the feeding port, a first discharge pipe is provided at the first discharge port, a second discharge pipe is provided at the second discharge port, and a third discharge pipe is provided at the third discharge port.
[0009] Furthermore, the feeding pipe is connected to the first discharge pipe via the feed inlet, the first channel, and the first discharge outlet in sequence; the feeding pipe is connected to the second discharge pipe via the feed inlet, the second channel, the first channel, and the second discharge outlet in sequence; and the feeding pipe is connected to the third discharge pipe via the feed inlet, the third channel, the second channel, the first channel, and the third discharge outlet in sequence.
[0010] Furthermore, a sealing ring is embedded in the through hole. The sealing ring is made of rubber and adopts an O-ring structure. The sealing ring is pressed between the inner wall of the through hole of the shell and the outer wall of the threaded cylinder.
[0011] Furthermore, bolts are provided on the surface of the fixing plate, and the fixing plate is made of stainless steel.
[0012] Furthermore, a heat dissipation mesh is provided on the side of the housing, and the heat dissipation mesh is connected to the first chamber. The heat dissipation mesh is located on the side of the motor and is made of aluminum alloy mesh plate.
[0013] (III) Beneficial Effects: Compared with existing technologies, this connection device, which facilitates the filtration of medicinal residues, has the following advantages: I. This utility model aligns multiple channels (first channel, second channel, and third channel) in the movable block with multiple discharge ports on the shell through precise relative movement. Since the distance between the discharge ports is equal to the distance between the channels, and the motor adopts stepper control, the positioning accuracy is high, which can ensure that the target channel is accurately connected every time it moves. Compared with the traditional manual disassembly of pipes for docking, the effect is faster and more time-saving and labor-saving.
[0014] II. This utility model, through the baffles at the connection between the second channel and the first channel and the third channel and the second channel, under the action of the first limiting groove and the second limiting groove, can block the baffles horizontally or vertically, thereby achieving an automatic flipping baffle structure under different channel fluids. It can reliably close or open the corresponding flow path, making each discharge path independent and switching smoothly, effectively avoiding flow path crosstalk. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a partial cross-sectional view of the shell structure in this utility model; Figure 3 This is a schematic diagram of the first channel of the three-dimensional structure in this utility model; Figure 4 This utility model Figure 3 The front view; Figure 5 This utility model Figure 3 A partial sectional view of the active block in the middle; Figure 6 This is a schematic diagram of the second channel of the three-dimensional structure in this utility model; Figure 7 This utility model Figure 6 The front view; Figure 8 This utility model Figure 6 A partial sectional view of the active block in the middle; Figure 9 This is a schematic diagram of the third channel of the three-dimensional structure in this utility model; Figure 10 This utility model Figure 9 The front view; Figure 11 This utility model Figure 9 A partial sectional view of the active block in the middle; Figure 12 This utility model Figure 8 A magnified frontal view diagram; Figure 13 This is an enlarged structural schematic diagram of the baffle in this utility model.
[0016] In the diagram: 1. Shell; 2. Heat dissipation mesh; 3. Fixing plate; 4. Bolt; 5. Feed pipe; 6. First discharge pipe; 7. Second discharge pipe; 8. Third discharge pipe; 9. First chamber; 10. Second chamber; 11. Feed inlet; 12. First discharge outlet; 13. Second discharge outlet; 14. Third discharge outlet; 15. Motor; 16. Threaded rod; 17. Threaded cylinder; 18. Sealing ring; 19. Movable block; 20. First channel; 21. Second channel; 22. Third channel; 23. First limiting groove; 24. Baffle; 25. Second limiting groove; 26. Pin. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] like Figure 1-13 As shown, this utility model provides a technical solution: a connection device for easy filtration of medicinal residue, including a fixing plate 3. The fixing plate 3 is made of stainless steel with a thickness of 5-10mm and has mounting holes on its surface. The fixing plate 3 is fixed to the equipment bracket or base by bolts 4 (such as M8 or M10 standard bolts 4), thereby achieving stable installation of the housing 1. The housing 1 is fixed on the fixing plate 3. The interior of the housing 1 is divided into a first chamber 9 and a second chamber 10. The first chamber 9 is located on one side of the second chamber 10, and a through hole is provided between the two for the threaded cylinder 17 to pass through.
[0019] like Figure 2 As shown, a motor 15 is fixed in the first chamber 9. The motor 15 is a stepper motor. The output shaft of the motor 15 is fixed to a threaded rod 16 through a coupling. A threaded cylinder 17 is threadedly connected to the surface of the threaded rod 16. The inner diameter of the threaded cylinder 17 matches that of the threaded rod 16. The threaded cylinder 17 passes through the first chamber 9 into the second chamber 10 and through a through hole. A sealing ring 18 is embedded in the through hole. The sealing ring 18 is made of rubber and adopts an O-ring structure. The sealing ring 18 is pressed between the inner wall of the through hole of the housing 1 and the outer wall of the threaded cylinder 17 to ensure the seal between the first chamber 9 and the second chamber 10 and prevent liquid leakage.
[0020] The motor 15 controls the rotation of the threaded rod 16, which drives the threaded cylinder 17 to move horizontally (the direction of movement is parallel to the axis of the threaded rod 16). This, in turn, enables the movable block 19 to move horizontally. By moving the movable block 19, different channels can be opened and closed, thus completing the channel switching. Compared with manually tightening pipe connections to different interfaces, this method is more time-saving and labor-saving, and also avoids leakage that occurs during manual tightening.
[0021] The second chamber 10 is provided with a movable block 19, which is a rectangular block structure. One end of the movable block 19 is fixed by a threaded cylinder 17. The movable block 19 is provided with a first channel 20, a second channel 21 and a third channel 22 in sequence. The first channel 20 is a vertical channel (perpendicular to the moving direction of the movable block 19), and the second channel 21 and the third channel 22 are L-shaped channels (the horizontal section is connected to the vertical section). The second channel 21 is connected to the first channel 20, and the third channel 22 is connected to the second channel 21.
[0022] like Figure 3-5 As shown, a first limiting groove 23 is provided on the inner wall of the first channel 20 and the second channel 21. When the movable block 19 is in the first position, the feed pipe 5 is connected to the first discharge pipe 6 through the feed port 11, the first channel 20, and the first discharge port 12. At this time, the baffle 24 at the connection between the second channel 21 and the first channel 20 is in a vertical state. The bottom end of the baffle 24 is stuck in the second limiting groove 25, allowing the fluid to flow out through the first discharge pipe 6.
[0023] like Figure 6-8 As shown, when the movable block 19 moves to the second position, the feed pipe 5 connects to the second discharge pipe 7 via the feed inlet 11, the second channel 21, the first channel 20, and the second discharge outlet 13 in sequence. At this time, the baffle 24 at the connection between the third channel 22 and the second channel 21 is in a vertical state, and the bottom end of the baffle 24 is engaged in the second limiting groove 25, allowing the fluid to flow from the second channel 21 to the first channel 20. The baffle 24 at the connection between the second channel 21 and the first channel 20 is in a horizontal state, and the baffle 24 is engaged in the first limiting groove 23, closing the direct outlet of the first channel 20, and the fluid can only flow out from the second discharge outlet 13.
[0024] like Figure 9-11As shown, when the movable block 19 moves to the third position (the moving distance is equal to the distance between the second channel 21 and the third channel 22), the feed pipe 5 sequentially connects to the third discharge pipe 8 via the feed inlet 11, the third channel 22, the second channel 21, the first channel 20, and the third discharge outlet 14. At this time, the baffle 24 at the connection between the third channel 22 and the second channel 21 is in a horizontal state, and the baffle 24 is engaged in the first limiting groove 23, closing the direct inlet of the second channel 21; the baffle 24 at the connection between the second channel 21 and the first channel 20 is in a horizontal state, and the baffle 24 is engaged in the first limiting groove 23, closing the direct outlet of the first channel 20, and the fluid can only flow out from the third discharge outlet 14.
[0025] In the above process, the motor 15 drives the movable block 19 to move via the threaded rod 16 and the threaded cylinder 17, forming a separate channel. The motor 15 is connected to an external PLC controller via a wired connection. The PLC preset program controls the motor 15 to perform stepping operations (for example, using three-position control, moving the same position in each step). The stepping control method includes forward, backward, and reset, or the position accuracy is ensured by an encoder. Since the distance between the first discharge port 12, the second discharge port 13, and the third discharge port 14 is equal to the distance between the first channel 20, the second channel 21, and the third channel 22, the movable block 19 will align with the channel when it moves the same distance, realizing the connection between different pipes.
[0026] Specifically, a heat dissipation mesh 2 is provided on the side of the housing 1. The heat dissipation mesh 2 is an aluminum alloy mesh plate. The heat dissipation mesh 2 is connected to the first chamber 9 and is located on the side of the motor 15. The heat dissipation mesh 2 can dissipate heat from the motor 15 in the first chamber 9, prevent the motor 15 from overheating, and extend its service life.
[0027] It should be noted that in this document, the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used solely for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. The terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, unless otherwise explicitly specified and limited, the terms "fixed," "installed," "connected," and "linked" should be interpreted broadly. For example, "installed" can be a fixed connection, a detachable connection, or an integral connection; "connected" can be a mechanical connection or an electrical connection; "linked" can be a direct connection, an indirect connection through an intermediate medium, or a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A connecting device for facilitating the filtration of medicinal residue, comprising a fixing plate (3), wherein a housing (1) is fixed to the surface of the fixing plate (3), characterized in that: The housing (1) has a first chamber (9) and a second chamber (10) inside. A through hole is provided between the first chamber (9) and the second chamber (10). A motor (15) is fixed in the first chamber (9). The output shaft of the motor (15) is fixed with a threaded rod (16) via a coupling. A threaded cylinder (17) is threadedly connected to the surface of the threaded rod (16). The threaded cylinder (17) passes through the through hole from the first chamber (9) into the second chamber (10). The second chamber (10) is provided with a movable block (19), one end of which is fixed to the threaded cylinder (17). The movable block (19) is provided with a first channel (20), a second channel (21) and a third channel (22) in sequence. The first channel (20) is a vertical channel, and the second channel (21) and the third channel (22) are L-shaped channels. The second channel (21) is connected to the first channel (20), and the third channel (22) is connected to the second channel (21). The inner walls of the first channel (20) and the second channel (21) are provided with a first limiting groove (23). The connection between the second channel (21) and the first channel (20) and the connection between the third channel (22) and the second channel (21) are provided with baffles (24) through pins (26). The connection between the second channel (21) and the first channel (20) and the connection between the third channel (22) and the second channel (21) are provided with a second limiting groove (25) below. The first limiting groove (23) can engage with the baffle (24) when it is horizontal, and the second limiting groove (25) can engage with the baffle (24) when it is vertical.
2. The connecting device for facilitating the filtration of medicinal residue according to claim 1, characterized in that: The upper part of the shell (1) is provided with a feed inlet (11), and the lower part of the shell (1) is provided with a first discharge port (12), a second discharge port (13) and a third discharge port (14) in sequence. The feed inlet (11), the first discharge port (12), the second discharge port (13) and the third discharge port (14) are located above and below the second chamber (10).
3. The connecting device for facilitating the filtration of medicinal residue according to claim 2, characterized in that: A feed pipe (5) is provided at the feed inlet (11), a first discharge pipe (6) is provided at the first discharge outlet (12), a second discharge pipe (7) is provided at the second discharge outlet (13), and a third discharge pipe (8) is provided at the third discharge outlet (14).
4. The connecting device for facilitating the filtration of medicinal residue according to claim 3, characterized in that: The feed pipe (5) is connected to the first discharge pipe (6) via the feed inlet (11), the first channel (20), the first discharge outlet (12) in sequence. The feed pipe (5) is connected to the second discharge pipe (7) via the feed inlet (11), the second channel (21), the first channel (20), the second discharge outlet (13) in sequence. The feed pipe (5) is connected to the third discharge pipe (8) via the feed inlet (11), the third channel (22), the second channel (21), the first channel (20), the third discharge outlet (14) in sequence.
5. The connecting device for facilitating the filtration of medicinal residue according to claim 1, characterized in that: A sealing ring (18) is embedded in the through hole. The sealing ring (18) is made of rubber and adopts an O-ring structure. The sealing ring (18) is pressed between the inner wall of the through hole of the housing (1) and the outer wall of the threaded cylinder (17).
6. The connecting device for facilitating the filtration of medicinal residue according to claim 1, characterized in that: The fixing plate (3) is provided with bolts (4) on its surface, and the fixing plate (3) is made of stainless steel.
7. The connecting device for facilitating the filtration of medicinal residue according to claim 1, characterized in that: The housing (1) is provided with a heat dissipation mesh (2) on its side, and the heat dissipation mesh (2) is connected to the first chamber (9). The heat dissipation mesh (2) is located on the side of the motor (15) and is made of aluminum alloy mesh.