A high-efficiency mixing device for carbon fiber composite materials
Patent Information
- Application Number
- CN202522520534.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-27
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-11-27
AI Technical Summary
[0003]本实用新型的目的在于:为解决的碳纤维复合材料原料之间难以翻动,从而容易导致原材料之间形成碳纤维团聚;还有原料翻动困难也就需要消耗更多的时间进行混料的问题,本实用新型提供了一种碳纤维复合材料高效混料装置
1.在本实用新型中,通过设置的混合箱、支撑转轴和螺旋叶板等部件,当需要进行碳纤维复合材料的混合时,将原料通过设置的多个进料管分别送入到混合箱内的多个混料空间内,这样能够有效降低物料堆积,降低翻料的困难性。然后启动设置的伺服电机带动支撑转轴进行转动,然后利用支撑转轴带动螺旋叶板进行翻转转动,并且能够借助螺旋叶板上的落料孔以及打散齿进行剪切搅拌,而且设置的螺旋叶板能够不断向上翻动碳纤维复合材料原料,进而能够进一步带动原料翻动,从而能够有效提高翻料混合的效果,避免了原料堆积导致的翻料不便,从而提高了混料的效率,同时还能够保证良好的混合效率,降低碳纤维复合材料原料的团聚概率,保证了良好的复合材料内部性能。
Smart Images

Figure CN224865246U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of carbon fiber composite material mixing technology, and specifically to a high-efficiency mixing device for carbon fiber composite materials. Background Technology
[0002] The core raw material of carbon fiber composites consists of two parts: the reinforcement and the matrix. In some applications, auxiliary materials are added to optimize performance. Currently, during the mixing process of carbon fiber composite raw materials, when the raw materials are piled up in the equipment, it is difficult to turn them over between the upper and lower layers. This can easily lead to the formation of carbon fiber agglomerates, which is not conducive to the material's full contact with the matrix. This results in uneven internal properties of the composite material, which in turn reduces the mixing effect. Moreover, the difficulty in turning over the composite material raw materials requires more time for mixing, thus reducing the mixing efficiency. Utility Model Content
[0003] The purpose of this invention is to solve the problems of the difficulty in turning over the raw materials of carbon fiber composites, which easily leads to the agglomeration of carbon fibers; and the difficulty in turning over the raw materials, which requires more time for mixing. This invention provides a high-efficiency mixing device for carbon fiber composites.
[0004] To achieve the above objectives, this utility model specifically adopts the following technical solution: A high-efficiency mixing device for carbon fiber composite materials includes a mixing chamber. Two support frames are symmetrically fixedly installed at the bottom of the mixing chamber. A support shaft is rotatably mounted on one side wall of the mixing chamber, and the support shaft is located inside the mixing chamber. A servo motor is fixedly installed on the outer side wall of the mixing chamber, and one end of the output shaft of the servo motor is fixedly connected to one end of the support shaft. Multiple partitioning mechanisms are fixedly installed on the side wall of the support shaft. Multiple mixing spaces are formed inside the mixing chamber through these partitioning mechanisms. A stirring mechanism is installed on the supporting shafts of multiple mixing spaces. A discharge port is opened on the lower side of the multiple mixing spaces of the mixing box, and a discharge pipe is fixedly installed on the lower side of the multiple discharge ports of the mixing box. A guide strip opening is opened on the side wall of the discharge pipe, and a sealing mechanism is slidably installed in the guide strip opening. One end of the sealing mechanism is inserted into the discharge port. A feed port is opened on the upper side of the multiple mixing spaces of the mixing box, and a feed pipe is fixedly installed in the feed port. A sealing cover plate is installed on the feed pipe.
[0005] Preferably, the separating mechanism includes a support bearing, which is fixedly sleeved on the outer side wall of the support shaft, and a support partition is fixedly sleeved on the outer side wall of the support bearing. The support partition is fixedly installed inside the mixing tank, and sealing ring plates are fixedly installed on both sides of the support partition, with the sealing ring plates sleeved on the outer side of the support shaft.
[0006] Preferably, the stirring mechanism includes a spiral blade, the side wall of which is spirally sleeved on the outer side wall of the supporting shaft, and the spiral blade is fixedly connected to the supporting shaft. The side wall of the spiral blade is provided with multiple material discharge holes.
[0007] Preferably, a plurality of disintegrating teeth are fixedly installed on the side wall of the spiral blade, and a plurality of material discharge holes are distributed in a ring shape on the side wall of the spiral blade, and the plurality of material discharge holes are distributed at equal intervals.
[0008] Preferably, the sealing mechanism includes a sealing plate, one end of which is slidably inserted into the feed inlet, and an L-shaped connecting rod is fixedly installed on the lower side of the sealing plate. One end of the L-shaped connecting rod slides through the guide bar opening and is fixedly installed with an electric push rod, and one end of the electric push rod is fixedly installed on the outer wall of the mixing box.
[0009] Preferably, a sealing side plate is fixedly sleeved on the side wall of the L-shaped connecting rod, and the sealing side plate is located on one side of the guide strip opening.
[0010] The beneficial effects of this utility model are as follows: 1. In this utility model, by using components such as a mixing box, a supporting rotating shaft, and spiral blades, when mixing carbon fiber composite materials is required, the raw materials are fed into multiple mixing spaces within the mixing box through multiple feed pipes. This effectively reduces material accumulation and the difficulty of turning the material. Then, a servo motor is activated to drive the supporting rotating shaft to rotate, which in turn drives the spiral blades to rotate. The spiral blades utilize the material discharge holes and dispersing teeth to perform shearing and stirring. Furthermore, the spiral blades continuously turn the carbon fiber composite material raw materials upwards, further agitating them and effectively improving the mixing effect. This avoids the inconvenience of turning the material due to accumulation, thereby increasing mixing efficiency. It also ensures good mixing efficiency, reduces the probability of agglomeration of the carbon fiber composite material raw materials, and guarantees good internal properties of the composite material. Attached Figure Description
[0011] Figure 1 This is a front view schematic diagram of the overall three-dimensional connection structure of this utility model; Figure 2 This is a three-dimensional connection diagram of the mixing box and the stirring mechanism in this utility model; Figure 3 This is a three-dimensional connection structure diagram of the mixing box and the separating mechanism in this utility model; Figure 4 This is a three-dimensional connection diagram of the feeding pipe and the sealing mechanism in this utility model.
[0012] Reference numerals: 1. Mixing box; 2. Support frame; 3. Feed pipe; 4. Feed inlet; 5. Servo motor; 6. Discharge pipe; 7. Guide strip opening; 8. Spiral blade; 9. Discharge hole; 10. Support bearing; 11. Sealing ring plate; 12. Support shaft; 13. Support bearing; 14. Discharge port; 15. Sealing plate; 16. Sealing side plate; 17. L-shaped connecting rod; 18. Electric push rod. Detailed Implementation
[0013] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0014] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0015] It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0016] In the description of the embodiments of this utility model, it should be noted that the terms "inner", "outer", "upper", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0017] like Figure 1-4As shown, a high-efficiency mixing device for carbon fiber composite materials includes a mixing chamber 1. Two support frames 2 are symmetrically fixedly installed at the bottom of the mixing chamber 1. A support shaft 12 is rotatably mounted on one side wall of the mixing chamber 1, and the support shaft 12 is located inside the mixing chamber 1. A servo motor 5 is fixedly installed on the outer side wall of the mixing chamber 1, and one end of the output shaft of the servo motor 5 is fixedly connected to one end of the support shaft 12. The servo motor 5 provides power for the mixing of the device. Inlet ports 4 are opened on the upper side of multiple mixing spaces on the mixing chamber 1, and inlet pipes 3 are fixedly installed inside the inlet ports 4. A sealing cover is provided on the inlet pipes 3.
[0018] Multiple partitioning mechanisms are fixedly installed on the side wall of the supporting shaft 12. The partitioning mechanism includes a supporting bearing 13, which is fixedly sleeved on the outer side wall of the supporting shaft 12. A supporting partition 10 is fixedly sleeved on the outer side wall of the supporting bearing 13. The supporting partition 10 is fixedly installed inside the mixing box 1. Sealing ring plates 11 are fixedly installed on both sides of the supporting partition 10, and the sealing ring plates 11 are sleeved on the outside of the supporting shaft 12. The sealing ring plates 11 can protect the supporting bearing 13. At the same time, the supporting partition 10 and the supporting bearing 13 can provide support for the supporting shaft 12, thereby ensuring the good stability of the supporting shaft 12.
[0019] Multiple mixing spaces are formed within the mixing chamber 1 by multiple supporting partitions 10. Raw materials are fed into these spaces through multiple feed pipes 3, effectively reducing material accumulation and simplifying material handling. A stirring mechanism is installed on the supporting shafts 12 within each mixing space of the mixing chamber 1. This mechanism includes a spiral blade 8, which is spirally mounted on the outer wall of the supporting shaft 12 and fixedly connected to it. Multiple material discharge holes 9 are provided on the side wall of the spiral blade 8, and multiple dispersing teeth are fixedly installed thereon. The material discharge holes 9 are arranged in a circular pattern on the side wall of the spiral blade 8, with equal spacing between them. The shearing and stirring action, achieved through the material discharge holes 9 and the dispersing teeth, improves the mixing effect of the raw materials.
[0020] The mixing box 1 has a discharge port 14 on the lower side of each of the multiple mixing spaces, and a discharge pipe 6 is fixedly installed on the lower side of each of the multiple discharge ports 14. A guide strip opening 7 is opened on the side wall of the discharge pipe 6. A sealing mechanism is slidably arranged in the guide strip opening 7. The sealing mechanism includes a sealing plate 15. One end of the sealing plate 15 is slidably inserted into the discharge port 14, and an L-shaped connecting rod 17 is fixedly installed on the lower side of the sealing plate 15. One end of the L-shaped connecting rod 17 slides through the guide strip opening 7 and is fixedly installed with an electric push rod 18.
[0021] One end of the electric push rod 18 is fixedly installed on the outer side wall of the mixing box 1. A sealing side plate 16 is fixedly sleeved on the side wall of the L-shaped connecting rod 17, and the sealing side plate 16 is located on one side of the guide bar opening 7. The sealing side plate 16 can seal the guide bar opening 7, thereby facilitating material discharge through the discharge pipe 6.
[0022] In summary: When mixing carbon fiber composite materials, the raw materials are fed into multiple mixing spaces within the mixing chamber 1 through multiple feed pipes 3. Then, the sealing covers on the feed pipes 3 are closed. Next, the servo motor 5 is activated to rotate the support shaft 12, which in turn rotates the spiral blade 8. The spiral blade 8 utilizes the discharge holes 9 and dispersing teeth on its surface for shearing and mixing. The spiral blade 8 continuously flips the carbon fiber composite material upwards, further agitating the material. Once mixing is complete, the electric push rod 18 on the mixing chamber 1 is activated, causing it to move the L-shaped connecting rod 17 and the sealing plate 15. This allows the sealing plate 15 to exit from the discharge port 14, enabling the mixed material to be discharged from the discharge port 14 and the discharge pipe 6.
[0023] The foregoing description enables those skilled in the art to implement or use this invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this invention. Therefore, this invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A high-efficiency mixing device for carbon fiber composite materials, characterized in that, The system includes a mixing chamber (1), on which two support frames (2) are symmetrically fixedly installed at the bottom. A support shaft (12) is rotatably installed on one side wall of the mixing chamber (1), and the support shaft (12) is located inside the mixing chamber (1). A servo motor (5) is fixedly installed on the outer side wall of the mixing chamber (1), and one end of the output shaft of the servo motor (5) is fixedly connected to one end of the support shaft (12). Multiple partitioning mechanisms are fixedly installed on the side wall of the support shaft (12). Multiple mixing spaces are formed inside the mixing chamber (1) through the multiple partitioning mechanisms, and the support frames located in the multiple mixing spaces inside the mixing chamber (1) are... A stirring mechanism is provided on each of the rotating shafts (12). A discharge port (14) is provided on the lower side of the multiple mixing spaces of the mixing box (1). A discharge pipe (6) is fixedly installed on the lower side of the multiple discharge ports (14) of the mixing box (1). A guide strip opening (7) is provided on the side wall of the discharge pipe (6). A sealing mechanism is slidably provided in the guide strip opening (7). One end of the sealing mechanism is inserted into the discharge port (14). A feed port (4) is provided on the upper side of the multiple mixing spaces of the mixing box (1). A feed pipe (3) is fixedly installed in the feed port (4). A sealing cover plate is provided on the feed pipe (3).
2. The high-efficiency mixing device for carbon fiber composite materials according to claim 1, characterized in that, The separation mechanism includes a support bearing (13), which is fixedly mounted on the outer wall of the support shaft (12), and a support partition (10) is fixedly mounted on the outer wall of the support bearing (13). The support partition (10) is fixedly mounted inside the mixing box (1), and sealing ring plates (11) are fixedly mounted on both sides of the support partition (10), and the sealing ring plates (11) are mounted on the outer side of the support shaft (12).
3. The high-efficiency mixing device for carbon fiber composite materials according to claim 1, characterized in that, The stirring mechanism includes a spiral blade (8), which is spirally sleeved on the side wall of the supporting shaft (12) and fixedly connected to the supporting shaft (12). Multiple material discharge holes (9) are provided on the side wall of the spiral blade (8).
4. The high-efficiency mixing device for carbon fiber composite materials according to claim 3, characterized in that, Multiple disintegrating teeth are fixedly installed on the side wall of the spiral blade (8), and multiple material dropping holes (9) are distributed in a ring on the side wall of the spiral blade (8), and the multiple material dropping holes (9) are distributed at equal intervals.
5. The high-efficiency mixing device for carbon fiber composite materials according to claim 1, characterized in that, The sealing mechanism includes a sealing plate (15), one end of which is slidably inserted into the feed inlet (14), and an L-shaped connecting rod (17) is fixedly installed on the lower side of the sealing plate (15). One end of the L-shaped connecting rod (17) slides through the guide bar opening (7) and is fixedly installed with an electric push rod (18), and one end of the electric push rod (18) is fixedly installed on the outer wall of the mixing box (1).
6. The high-efficiency mixing device for carbon fiber composite materials according to claim 5, characterized in that, A sealing side plate (16) is fixedly sleeved on the side wall of the L-shaped connecting rod (17), and the sealing side plate (16) is located on one side of the guide bar opening (7).