A demulsifier stirred tank
Patent Information
- Application Number
- CN202522508920.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-26
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-11-26
AI Technical Summary
[0005]本实用新型的目的在于克服上述技术不足,提出一种破乳剂搅拌釜,解决了现有技术中部分存在机械磨损的零部件浸泡在原料中易被腐蚀的技术问题
[0014]相比于现有技术,本实用新型具有如下有益效果:通过采用了在搅拌件两端分设电机和齿轮组的方式,其解决了现有搅拌釜将存在机械磨损的零部件浸泡于原料中易被腐蚀的技术问题,从而达到了降低被腐蚀和被污染的风险并提高作业效率的技术效果。
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Figure CN224865262U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of demulsifier mixing equipment, specifically to a demulsifier mixing tank. Background Technology
[0002] In systems such as crude oil and chemical wastewater, oil and water form a stable emulsion, requiring demulsifiers to solve the problem of oil and water separation. As surfactants, demulsifiers adsorb onto the interface between oil and water droplets, disrupting the originally stable emulsion film and breaking down the oil-water emulsion system. This allows the previously mixed oil and water to separate rapidly, and they are mainly used in oil fields, chemical plants, and environmental protection applications.
[0003] When preparing demulsifiers, it is generally necessary to use a stirred tank to uniformly and quickly blend various raw materials. For example, Chinese utility model patent with patent publication number CN215939696U discloses an enamel stirred tank for crude oil demulsifier. The stirred tank is equipped with a tank body, and a screw is coaxially rotated inside the tank body. A stirring mechanism is threaded on the outside of the screw. The stirring mechanism can be controlled to move up and down by driving the screw to rotate, thereby ensuring that the raw materials at the bottom of the tank body can be uniformly mixed.
[0004] However, in actual operation, the threaded connector on the screw of the aforementioned enamel-lined mixing vessel will cause wear on the surface of the screw, and the screw immersed in the raw material will be corroded, which will reduce the operational stability and service life of the mixing vessel. Utility Model Content
[0005] The purpose of this invention is to overcome the above-mentioned technical deficiencies and propose a demulsifier stirring tank, which solves the technical problem that some mechanically worn parts are easily corroded when immersed in raw materials in the prior art.
[0006] To achieve the above-mentioned technical objectives, the present invention adopts the following technical solution: This utility model provides a demulsifier mixing tank, which includes a tank body, an inlet and outlet pipe assembly, a stirring element, a gear set, and a motor. The stirring element is coaxially rotatably disposed in the tank body and is used to stir the raw materials. The gear set is installed on the top of the tank body and connected to the top of the stirring element. The gear set is used to make the stirring elements stir in opposite directions. The motor is installed at the bottom of the tank body and is used to drive the stirring element to stir the raw materials.
[0007] In the above embodiment, the mixing vessel is provided with a vessel body, and a stirring element is rotatably arranged inside the vessel body. A gear set and a motor are respectively installed at both ends of the stirring element located outside the vessel body. Specifically, the raw material is injected into the vessel body through the inlet and outlet pipe assembly, and the motor is started. The motor drives the stirring element to rotate, thereby stirring the raw material in the vessel body. At the same time, the top of the stirring element is connected to the gear set and transmits power to it. The gear set can guide the stirring element to rotate in opposite directions, thereby improving the stirring efficiency and effect. That is, this mixing vessel avoids the situation where parts with mechanical wear risks are immersed in the raw material.
[0008] In some embodiments, the inlet and outlet pipe assembly includes a feed pipe and a discharge pipe respectively installed at the top and bottom of the vessel body.
[0009] In some embodiments, the stirring component includes a rotating shaft coaxially mounted inside the vessel body and a rotating sleeve fitted on the upper half of the outer side of the rotating shaft. Stirring blades are evenly distributed on the outside of the rotating shaft and the rotating sleeve. The two ends of the rotating shaft extend to the outside of the top and bottom ends of the vessel body, respectively. The gear set and the motor are respectively connected to the top and bottom ends of the rotating shaft.
[0010] In some embodiments, scrapers that contact the inner wall of the vessel are fixedly fitted on the bottom outer side of the rotating shaft and the top outer side of the rotating sleeve.
[0011] In some embodiments, the gear set includes an internal gear ring fixedly mounted on the top of the rotating shaft and a first gear fixedly sleeved on the top of the rotating sleeve. A plurality of second gears rotatably mounted on the top of the vessel body are uniformly meshed between the internal gear ring and the first gear. The output shaft of the motor is fixedly connected to the bottom end of the rotating shaft.
[0012] In some embodiments, the internal gear ring and the second gear of the first gear machine are fitted with the same protective cover that is fixedly connected to the top of the vessel body.
[0013] In some embodiments, the vessel body is covered by an outer jacket and a spiral coil disposed between the inner wall of the outer jacket and the outer wall of the vessel body.
[0014] Compared with the prior art, this utility model has the following beneficial effects: by adopting the method of setting the motor and gear set at both ends of the stirring component, it solves the technical problem that the existing stirring tank is prone to corrosion when the mechanically worn parts are immersed in the raw materials, thereby achieving the technical effect of reducing the risk of corrosion and contamination and improving the work efficiency. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of an embodiment of the present utility model; Figure 2 for Figure 1 A schematic diagram of the left-side cross-sectional structure; Figure 3 for Figure 1 A schematic diagram of a partial cross-sectional structure; Figure 4 for Figure 2 A top-view cross-sectional structural diagram of the gear set in the diagram; Figure 5 for Figure 3 A schematic diagram of the stirring component in the process.
[0016] Explanation of reference numerals in the attached drawings: 100, vessel body; 200, inlet / outlet pipe assembly; 210, feed pipe; 220, discharge pipe; 300, stirring component; 310, rotating shaft; 320, rotating sleeve; 330, stirring blade; 340, scraper; 400, gear set; 410, internal gear ring; 420, first gear; 430, second gear; 500, motor; 600, protective cover; 700, outer jacket; 710, medium pipe. Detailed Implementation
[0017] The technical solution of this utility model will be further described below with reference to the accompanying drawings and embodiments.
[0018] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0019] In an exemplary implementation, such as Figures 1-5 As shown, this embodiment provides a demulsifier mixing vessel, including a vessel body 100, an inlet / outlet pipe assembly 200, a stirring element 300, a gear set 400, and a motor 500. The stirring element 300 is coaxially rotatably disposed inside the vessel body 100 and is used to stir the raw materials. The gear set 400 is installed on the top of the vessel body 100 and connected to the top of the stirring element 300. The gear set 400 is used to make the stirring elements 300 stir in opposite directions. The motor 500 is installed at the bottom of the vessel body 100 and is used to drive the stirring element 300 to stir the raw materials.
[0020] In this embodiment, the raw material is injected into the vessel body 100 through the inlet / outlet pipe assembly 200. The motor 500 is started, and the motor 500 drives the stirring component 300 to rotate, thereby stirring the raw material in the vessel body 100. At the same time, the top of the stirring component 300 is connected to the gear set 400 and transmits power to it. The gear set 400 can then guide the stirring component 300 to rotate in opposite directions, thereby improving the stirring efficiency and effect. In other words, this stirring vessel avoids the situation where parts with mechanical wear risks are immersed in the raw material.
[0021] In one embodiment, please refer to Figure 1 The inlet and outlet pipe assembly 200 includes an inlet pipe 210 and an outlet pipe 220 respectively installed at the top and bottom of the vessel body 100.
[0022] In this embodiment, the feed pipe 210 and the discharge pipe 220 are connected to the feeding equipment and the storage equipment, respectively.
[0023] In one embodiment, please refer to Figures 1-5 The stirring component 300 includes a rotating shaft 310 coaxially mounted inside the vessel body 100 and a rotating sleeve 320 sleeved on the upper half of the outer side of the rotating shaft 310. Stirring blades 330 are evenly distributed on the outside of the rotating shaft 310 and the rotating sleeve 320. The two ends of the rotating shaft 310 extend to the outside of the top and bottom ends of the vessel body 100, respectively. The gear set 400 and the motor 500 are respectively connected to the top and bottom ends of the rotating shaft 310.
[0024] In this embodiment, the motor 500 is started, and the motor 500 drives the rotating shaft 310 to rotate. The rotation of the rotating shaft 310 can drive the external stirring blades 330 to rotate, thereby stirring the raw materials inside the vessel body 100. At the same time, the top of the rotating shaft 310 is connected to the gear set 400, and the gear set 400 can transmit power to the rotating sleeve 320, so that the rotating sleeve 320 and the external stirring blades 330 rotate together.
[0025] Please refer to Figure 2 and Figure 3 The bottom outer side of the rotating shaft 310 and the top outer side of the rotating sleeve 320 are both fixedly fitted with scraper 340 that contacts the inner wall of the vessel body 100. The scraper 340 can scrape the inner wall of the vessel body 100 to prevent material from sticking. The two scraper 340 are rotatably connected to the inner wall of the vessel body 100 at their close ends to ensure the stability of rotation.
[0026] Furthermore, the "round cover" part on the top of the vessel body 100 is detachable and can be removed together with the rotating sleeve 320 to facilitate subsequent maintenance operations. This is common knowledge and is not specifically shown in the figure.
[0027] In one embodiment, please refer to Figures 2-4The gear set 400 includes an internal gear ring 410 fixedly installed on the top of the rotating shaft 310 and a first gear 420 fixedly sleeved on the top of the rotating sleeve 320. Several second gears 430 rotatably installed on the top of the vessel body 100 are uniformly meshed between the internal gear ring 410 and the first gear 420. The output shaft of the motor 500 is fixedly connected to the bottom end of the rotating shaft 310.
[0028] In this embodiment, the bottom of the internal gear ring 410 forms an upward recess to accommodate the first gear 420 and the second gear 430, and the inner ring teeth on the edge of the internal gear ring 410 can mesh with the second gear 430. Specifically, when the rotating shaft 310 rotates, it can drive the internal gear ring 410 to rotate. The rotation of the internal gear ring 410 can mesh with and drive several second gears 430 to rotate, and then drive the first gear 420 on the top of the rotating sleeve 320 to rotate through the meshing of the second gears 430. At this time, the rotating sleeve 320 and the rotating shaft 310 rotate in opposite directions.
[0029] Please refer to Figure 1 The internal gear ring 410, the first gear 420 and the second gear 430 are all fitted with the same protective cover 600 which is fixedly connected to the top of the vessel body 100. The protective cover 600 can improve the safety of this stirring vessel.
[0030] In one embodiment, please refer to Figures 1-3 The vessel body 100 is covered by an outer jacket 700 and a medium pipe 710 with a spiral disc disposed between the inner wall of the outer jacket 700 and the outer wall of the vessel body 100.
[0031] In this embodiment, the two ends of the medium tube 710 extend to the outside of the vessel body 100 and are connected to the temperature control device, thereby facilitating the control of the temperature of the vessel body 100 and ensuring the mixing rate.
[0032] Finally, all parts of this device that should have sealing components are equipped with corresponding sealing structures, such as O-rings and back rings, which are existing technologies and will not be described in detail.
[0033] To better understand this utility model, the following is combined with... Figures 1 to 5The technical solution of this utility model is described in detail as follows: In use, the raw material is injected into the vessel body 100 through the feed pipe 210. The motor 500 is started, and the motor 500 drives the rotating shaft 310 to rotate. The rotation of the rotating shaft 310 drives the external stirring blades 330 to rotate, thereby stirring the raw material inside the vessel body 100. At the same time, the rotation of the rotating shaft 310 drives the internal gear ring 410 to rotate. The rotation of the internal gear ring 410 meshes with and drives several second gears 430 to rotate. The rotation of the second gears 430 meshes with and drives the first gear 420 on the top of the rotating sleeve 320 to rotate, so that the rotating sleeve 320 and the external stirring blades 330 rotate together. At this time, the rotating sleeve 320 and the rotating shaft 310 rotate in opposite directions, which improves the stirring efficiency and effect. That is, this stirring vessel avoids the situation where parts with mechanical wear risks are immersed in the raw material.
[0034] In summary, this utility model solves the technical problem of easy corrosion of mechanically worn parts when immersed in raw materials by using a motor 500 and a gear set 400 at both ends of the stirring component 300. This achieves the technical effect of reducing the risk of corrosion and contamination and improving work efficiency.
[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the spirit and scope of the technical solutions of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A demulsifier mixing vessel, comprising a vessel body placed on the ground and an inlet / outlet pipe assembly installed on the vessel body, characterized in that: A stirring element, which is coaxially rotatably disposed within the reactor body and used to stir the raw materials; A gear set is installed on the top of the vessel body and connected to the top of the stirring element, the gear set being used to cause the stirring elements to stir in opposite directions; An electric motor is installed at the bottom of the vessel and is used to drive the stirring element to stir the raw materials.
2. The demulsifier stirring tank according to claim 1, characterized in that, The inlet and outlet pipe assembly includes a feed pipe and a discharge pipe respectively installed at the top and bottom of the vessel body.
3. The demulsifier stirring tank according to claim 1, characterized in that, The stirring component includes a rotating shaft coaxially mounted inside the vessel and a rotating sleeve fitted on the upper half of the outer side of the rotating shaft. Stirring blades are evenly distributed on the outside of the rotating shaft and the rotating sleeve. The two ends of the rotating shaft extend to the outside of the top and bottom of the vessel, respectively. The gear set and the motor are respectively connected to the top and bottom of the rotating shaft.
4. The demulsifier stirring tank according to claim 3, characterized in that, The bottom outer side of the rotating shaft and the top outer side of the rotating sleeve are both fixedly fitted with scrapers that contact the inner wall of the vessel.
5. The demulsifier stirring tank according to claim 3, characterized in that, The gear set includes an internal gear ring fixedly installed at the top of the rotating shaft and a first gear fixedly sleeved on the top of the rotating sleeve. Several second gears rotatably installed on the top of the vessel body are uniformly meshed between the internal gear ring and the first gear. The output shaft of the motor is fixedly connected to the bottom end of the rotating shaft.
6. The demulsifier stirring tank according to claim 5, characterized in that, The internal gear ring and the second gear of the first gear machine are fitted with the same protective cover that is fixedly connected to the top of the vessel body.
7. The demulsifier stirring tank according to claim 1, characterized in that, The vessel body is covered by an outer jacket and a spiral coil is disposed between the inner wall of the outer jacket and the outer wall of the vessel body.
Citation Information
Patent Citations
Enamel stirring kettle for crude oil demulsifier
CN215939696U