An emulsification device

Abstract

The application relates to the technical field of emulsifying equipment, in particular to an emulsifying device which comprises a supporting frame and an emulsifying pot, the supporting frame comprises a frame top, a base frame, a supporting column and a damping assembly, the base frame is horizontally arranged on the ground, the supporting column is arranged perpendicularly to the base frame, the damping assembly is arranged at the joint of the base frame and the supporting column, the frame top is connected with the top of the supporting column, and the emulsifying pot is arranged through the frame top and connected with the frame top. The application has the characteristics of improving the anti-vibration capacity of the device.

Description

Technical Field

[0001] This application relates to the field of emulsification equipment technology, and in particular to an emulsification apparatus. Background Technology

[0002] Emulsification equipment is an important piece of equipment in the chemical, pharmaceutical, and food industries. It is widely used in processes such as liquid mixing, emulsification, and homogenization. With the improvement of industrial automation, higher requirements are placed on the stability, safety, and ease of operation of emulsification pots.

[0003] In related technologies, emulsification devices typically consist of a support frame and an emulsification pot. The emulsification pot contains a motor, a stirring mechanism, and a heating mechanism. The dynamic change in the radial gap between the rotor and stator, the core components of the stirring mechanism, causes the raw material to be periodically compressed and released, leading to centrifugal force imbalance. Furthermore, when the stirring mechanism is subjected to high-speed shearing or heating, dissolved gases in the liquid are released to form bubbles. When these bubbles burst, they generate local pressure impacts, all of which contribute to the continuous vibration of the entire equipment.

[0004] Existing emulsification equipment has the following problems: the support frame in the equipment has poor vibration resistance, and excessive vibration may interfere with the shear rate of the stirring system, reducing its efficiency in breaking down raw materials. If the raw materials are not broken down enough, it will affect the processing quality of subsequent processes. Summary of the Invention

[0005] To improve the vibration resistance of the device, this application provides an emulsification device.

[0006] The emulsification device provided in this application adopts the following technical solution: An emulsification device includes a support frame and an emulsification pot. The support frame includes a frame top, a base frame, a support column, and a vibration damping component. The base frame is horizontally mounted on the ground, the support column is perpendicular to the base frame, the vibration damping component is installed at the connection between the base frame and the support column, the frame top is connected to the top of the support column, and the emulsification pot passes through the frame top and is connected to the frame top.

[0007] By adopting the above solution, the rigid connection between the base frame and the support column forms a stable column support structure, which directly transmits the axial force generated during equipment operation to the ground, reducing the lateral displacement caused by equipment vibration. The vibration damping component is installed at the connection between the support column and the base, which can effectively absorb the vibration generated during high-speed stirring of the emulsifying pot, reduce the impact of vibration on the material damage rate of the equipment, improve the vibration resistance of the equipment, and indirectly improve the processing quality of subsequent processes.

[0008] Preferably, the vibration damping component includes a rubber pad and a spring damper, the rubber pad is disposed at the bottom of the spring damper, and both ends of the spring damper are threadedly connected to the base frame and the support column.

[0009] By adopting the above scheme, the internal spring of the spring damper absorbs the kinetic energy of equipment vibration through elastic deformation, and the damping medium converts the kinetic energy into non-mechanical energy for release, reducing the resonance amplitude. The rubber pad serves both as a buffer and a protector. The threaded connection only requires rotating the fastener to complete the separation and installation of the vibration damping component from the equipment, reducing the damage to the structural integrity.

[0010] Preferably, the base frame is configured as a polygonal welded structure.

[0011] By adopting the above scheme, the polygonal geometric features enable the load to be transmitted in multiple directions, reducing the risk of local deformation caused by stress concentration. The base frame forms an integrated structure after welding, which improves the torsional resistance of the base frame and makes it suitable for high-intensity load scenarios.

[0012] Preferably, the side wall of the base frame is provided with feet, which are threadedly connected to the ground.

[0013] By adopting the above solution, the feet are fixed to the ground by fasteners, which increases the load distribution area of ​​the equipment and further transmits the force to the ground, thereby improving the load-bearing capacity and stability of the equipment.

[0014] Preferably, there are several support columns, each of which is fixed to one of the corners of the base frame.

[0015] By adopting the above scheme, the support columns form a symmetrical structure that bears the total weight of the equipment on an average basis. The weight of the equipment is transmitted to the ground through the axial direction of the columns, which reduces stress concentration and effectively improves the equipment's resistance to overturning.

[0016] Preferably, it also includes a plurality of reinforcing beams, wherein every two reinforcing beams are cross-connected between two adjacent support columns.

[0017] By adopting the above scheme, the crossbeams are arranged to form a triangular stable structure, and the concentrated load is distributed to the adjacent support columns through the oblique transmission path, which reduces the occurrence of deformation caused by concentrated force on the support columns.

[0018] Preferably, the emulsifying pot includes a pot body and a pot lid, the pot lid is placed on top of the pot body, the pot body extends through the top of the frame, and the side wall of the pot body is welded to the top of the frame.

[0019] By adopting the above solution, the annular welding between the side wall of the pot and the top of the frame forms a continuous load-bearing surface, which allows the stirring torque to be evenly transmitted to the support frame, effectively reducing the vibration amplitude.

[0020] Preferably, the bottom of the top of the frame is further provided with a reinforcing rib, which is threadedly connected to the support column.

[0021] By adopting the above solution, the concentrated stress can be diffused along the extension direction of the ribs to reduce the structural sway caused by high-speed stirring of the emulsifying pot and improve the overall stability, thus improving the load-bearing capacity of the lifting frame top on the emulsifying pot.

[0022] In summary, this application includes at least one of the following beneficial technical effects: 1. It improves the vibration resistance of the equipment, reduces the impact of vibration on the material damage rate of the equipment, and indirectly improves the quality of subsequent processing; 2. Improved the load-bearing capacity and operational stability of the equipment.

[0023] 3. Improved the convenience of individual maintenance and component replacement of the equipment. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of an embodiment of this application.

[0025] Figure 2 This is a schematic diagram of the overall structure of the emulsifying pot according to an embodiment of this application.

[0026] Explanation of reference numerals in the attached drawings: 1. Support frame; 11. Base frame; 111. Foot; 12. Support column; 13. Reinforcing beam; 14. Frame top; 15. Vibration damping component; 151. Rubber pad; 152. Spring damper; 16. Reinforcing rib; 2. Emulsifying pot; 21. Pot body; 22. Pot lid; 23. Motor. Detailed Implementation

[0027] The following is in conjunction with the appendix Figure 1-2 This application will be described in further detail.

[0028] This application discloses an emulsifying device. (Refer to...) Figure 1 An emulsification device includes a support frame 1 and an emulsification pot 2. The support frame 1 includes a frame top 14, a base frame 11, a support column 12, and a vibration damping component 15. The base frame 11 is horizontally mounted on the ground, the support column 12 is vertically welded to the upper surface of the base frame 11, the vibration damping component 15 is installed at the connection between the base frame 11 and the support column 12, and the frame top 14 is welded to the top of the support column 12. The emulsification pot 2 passes through the frame top 14 and is connected to the frame top 14.

[0029] Therefore, the base frame 11 and the vertically arranged support column 12 are welded to form a stable column support structure, so that the axial load generated by the operation of the equipment is directly transmitted to the ground in the vertical direction, which effectively reduces the lateral displacement caused by equipment vibration. At the same time, the vibration damping component 15 is installed at the connection between the support column 12 and the base, which can effectively attenuate the mechanical vibration generated by the emulsifying pot 2 under high-speed stirring conditions, improve the vibration resistance of the equipment and the material breakage rate, thereby indirectly improving the processing quality of subsequent processes.

[0030] In the process described above, the vibration damping component 15 includes a rubber pad 151 and a spring damper 152. The rubber pad 151 is located at the bottom of the spring damper 152, and both ends of the spring damper 152 are threadedly connected to the base frame 11 and the support column 12.

[0031] Specifically, the spring in the spring damper 152 is the core elastic element. When subjected to external force, it stores mechanical energy through deformation and releases energy to restore elastic deformation after the amplitude decreases. The damping medium in the spring damper 152 converts the vibration kinetic energy into non-mechanical energy and releases it, thereby reducing the spring rebound speed.

[0032] Meanwhile, the rubber pad 151 can also convert a certain amount of high-frequency vibration mechanical energy into heat energy dissipation through its own elastic deformation, and plays a buffering and protective role at the connection between the spring damper 152 and the support column 12, thus extending the service life of the spring damper 152.

[0033] Furthermore, the threaded connection allows for the separation and installation of the vibration damping component 15 from the equipment simply by rotating the fastener, reducing damage to the structural integrity and facilitating individual replacement and maintenance of the vibration damping component 15 by staff, thereby lowering the equipment's maintenance costs.

[0034] On the other hand, the base frame 11 is set as a polygonal welded structure. In this embodiment, the base frame 11 is set as a rectangular welded structure. The stress distribution is effectively dispersed through multi-directional load transmission paths, reducing the structural deformation hazards caused by local stress concentration. After welding, the base frame 11 forms an integrated structure, which improves the torsional resistance of the base frame 11 and is suitable for high-intensity load scenarios.

[0035] Furthermore, the base frame 11 has feet 111 welded to its side wall. These feet 111 are rigidly connected to the ground by bolts. Therefore, the feet 111 expand the contact interface between the base frame 11 and the ground, allowing external loads to be transmitted downwards more evenly, thereby enhancing the overall load-bearing capacity and operational stability of the equipment.

[0036] In addition, several support columns 12 are provided. In this embodiment, four support columns 12 are provided corresponding to the four corners of the base frame 11. The support columns 12 are welded to the upper surface of the base frame 11.

[0037] Furthermore, the corner points are located at the geometric vertices of the structural frame and serve as natural load transmission nodes, allowing the equipment load to be transferred to the ground via the shortest straight path through the support columns 12. The support columns 12 adopt a symmetrically distributed column-type support structure, achieving balanced load distribution through geometric symmetry. Each support column 12 transfers the equipment's self-weight to the ground in an axial bearing manner, which optimizes the stress distribution and enhances the structure's resistance to overturning moment.

[0038] On the other hand, reinforcing beams 13 are also added between each pair of adjacent support columns 12. Both ends of the reinforcing beams 13 are welded to the side walls of the support columns 12. Multiple triangular stable structures are constructed through X-shaped connection, so that the load can be distributed in multiple directions along the oblique transmission path. The force originally concentrated on a single support column 12 is effectively dispersed to adjacent structural units, thereby improving the overall stress state of the equipment and effectively reducing the occurrence of plastic deformation of the support columns 12 caused by local stress concentration.

[0039] In the process described above, refer to Figure 2 The emulsifying pot 2 includes a pot body 21 and a pot lid 22. The pot lid 22 covers the top of the pot body 21. The pot body 21 extends through the top of the frame 14. The side wall of the pot body 21 is welded to the top of the frame 14 in a ring to form a continuous load-bearing surface. Therefore, the stirring torque is evenly transmitted to the support frame 1, effectively reducing the vibration amplitude.

[0040] Specifically, in this embodiment, the emulsifying pot 2 also includes a motor 23, a stirring assembly, and a heating assembly. The stirring assembly and the heating assembly are built into the pot body 21. The motor 23 is located at the bottom of the pot body 21. The output shaft of the motor 23 passes vertically through the bottom of the pot body 21 and is connected to the stirring assembly. The motor 23 drives the output shaft to drive the stirring assembly to control the speed within the required range. With the cooperation of the heating assembly, the material in the pot body 21 is broken down and emulsified. This is a conventional technical means in the field and will not be described in detail here.

[0041] Furthermore, a reinforcing rib 16 is added to the bottom of the top of the frame 14. The reinforcing rib 16 forms a rigid connection system with the support column 12 through a threaded connection. This structural design, through the axial extension characteristics of the rib, allows the concentrated stress generated during the operation of the emulsifying pot 2 to be effectively transmitted along the length of the rib. This not only optimizes the load transmission path of the top of the frame 14 structure, but also reduces the structural vibration under high-speed stirring of the stirring assembly, thereby improving the overall stability of the equipment.

[0042] The implementation principle of an emulsification device according to an embodiment of this application is as follows: a vibration damping component 15, consisting of a spring damper 152 and a rubber pad 151, is installed at the connection between the support frame 1 and the support column 12. The spring deforms under force to store energy and buffer vibration. The damping medium in the spring damper 152 converts the vibration kinetic energy into non-mechanical energy and releases it, thus slowing down the deformation speed of the spring. At the same time, the rubber pad 151 is responsible for buffering and protecting the connection between the spring damper 152 and the support column 12, thereby improving the vibration resistance of the equipment, reducing the impact of vibration on the material damage rate of the equipment, and indirectly improving the subsequent processing quality.

[0043] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. An emulsifying device, characterized in that, The system includes a support frame (1) and an emulsifying pot (2). The support frame (1) includes a frame top (14), a base frame (11), a support column (12), and a vibration damping component (15). The base frame (11) is horizontally mounted on the ground, and the support column (12) is set perpendicular to the base frame (11). The vibration damping component (15) includes a rubber pad (151) and a spring damper (152). The rubber pad (151) is located at the bottom of the spring damper (152), and the two ends of the spring damper (152) are threadedly connected to the base frame (11) and the support column (12), respectively. The frame top (14) is connected to the top of the support column (12), and the emulsifying pot (2) is set through the frame top (14) and connected to the frame top (14).

2. The emulsifying device according to claim 1, characterized in that, The base frame (11) is configured as a polygonal welded structure.

3. An emulsifying device according to claim 2, characterized in that, The base frame (11) is provided with a foot (111) on its side wall, and the foot (111) is threadedly connected to the ground.

4. An emulsifying device according to claim 2, characterized in that, The support column (12) is provided in a plurality of columns, wherein each support column (12) is fixed to one of the corners of the base frame (11).

5. An emulsifying device according to claim 4, characterized in that, It also includes several reinforcing beams (13), wherein every two reinforcing beams (13) are cross-connected between two adjacent support columns (12).

6. An emulsifying device according to claim 5, characterized in that, The emulsifying pot (2) includes a pot body (21) and a pot lid (22). The pot lid (22) covers the top of the pot body (21). The pot body (21) extends through the top of the frame (14). The side wall of the pot body (21) is welded to the top of the frame (14).

7. An emulsifying device according to claim 6, characterized in that, The bottom of the top of the frame (14) is also provided with a reinforcing rib (16), which is threadedly connected to the support column (12).

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