A kind of alkali water, salt water injection machine for dough mixer
Patent Information
- Application Number
- CN202522287942.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-29
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-10-29
AI Technical Summary
[0004]本实用新型提出一种和面机用碱水、盐水注射机,解决大容量容器进行配制碱水和盐水取用不变,且不容易控制配比用量的问题
[0016]本实用新型的有益效果:一种和面机用碱水、盐水注射机,操作便捷,使用难度低,降低面条生产企业用工成本,安全可靠,卫生,盐水、碱水配制精度高,确保碱水面条口感一致性好,质量稳定。
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Figure CN224865367U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of noodle processing equipment technology, specifically to an alkaline water and brine injector for a dough mixer. Background Technology
[0002] Dongchuan alkaline noodles are a specialty product of Dongchuan District, Kunming City, Yunnan Province. They are characterized by their chewy texture, clear broth, and resistance to overcooking and sticking, and are a national geographical indication product. Dongchuan alkaline noodles are made using traditional techniques, resulting in noodles that are chewy, do not become mushy even after prolonged cooking, and produce a clear broth. Their unique feature lies in the use of alkaline water to knead the dough, which is then hand-pulled or machine-pressed to create a distinctive local alkaline noodle dish.
[0003] In the process of making Dongchuan alkaline noodles, salt water and alkaline water need to be added to the flour during the kneading stage. Since a dough mixer is used, a large amount of alkaline water and salt water are used each time. It is inconvenient to use large-capacity containers for preparation and dispensing, and it is not easy to control the proportion of dosage. Therefore, there is an urgent need for an alkaline water and salt water injection machine for dough mixers. Utility Model Content
[0004] This invention proposes an alkaline water and salt water injector for dough mixers, which solves the problems of inconsistent use and difficulty in controlling the proportion of alkaline water and salt water when preparing large-capacity containers.
[0005] The technical solution of this utility model is as follows: an alkaline water and brine injector for a dough mixer, comprising two material tanks, a conveying pipe, a metering tank, and a feeding end. The two material tanks are used to prepare alkaline water and brine respectively. Each material tank consists of a tank body, a level gauge A, a drain outlet, a top cover, and a discharge pipe. The bottom of the tank body is spherical, and the top has a top cover with a central opening. The bottom of the tank body has a drain outlet, and the outer edge of the tank body has a level gauge A. The middle of the tank body has a discharge pipe. The conveying pipe consists of a base and two flexible hose pumps. Each flexible hose pump consists of a pump casing, a pump cover, a rotor, and a motor B. The system comprises a hose, a pump housing connected to a base by bolts, a rotor and a hose inside the pump housing, a pump cover detachably connected to the pump housing, and a rotor driven by a motor B. The metering tank has a level gauge B on its outer edge and a discharge pipe A at its bottom, with a valve on the discharge pipe A. The discharge end consists of a round pipe, a connecting pipe, and a discharge pipe B. The round pipe is horizontally positioned, with several connecting pipes connected to its bottom, and the discharge pipes B are symmetrically connected to the bottom of the connecting pipes. The discharge pipe is connected to the hose inlet, the hose outlet is connected to the metering tank, and the discharge pipe A is connected to the round pipe.
[0006] Preferably, a motor A is fixed to the top of the top cover, and an agitator is connected to the output shaft of the motor A, with the agitator extending into the bottom of the tank.
[0007] Preferably, the liquid level gauges A and B have volume scales on their outer edges.
[0008] Preferably, the tank body, metering tank, and circular tube are made of stainless steel.
[0009] Preferably, a micro powder feeder is provided at the opening of the top cover.
[0010] Preferably, a water pump is installed on the discharge pipe A.
[0011] Preferably, the hose is a highly elastic thick-walled rubber tube reinforced with braided nylon.
[0012] Preferably, the discharge pipe is snapped into the flexible hose.
[0013] Preferably, a sealing ring is provided between the pump casing and the pump cover.
[0014] Preferably, the lowest point of the discharge pipe is flush with the zero point of the volume scale of the level gauge A.
[0015] The principle of this utility model: To solve the problems of cumbersome preparation and use of brine and alkali solution in Dongchuan, and the difficulty in controlling the proportions, this utility model adopts the following technical solution: This utility model uses two tanks for preparing brine and alkali solution. A level gauge A is vertically installed on the outer edge of the tank, with volume graduations, allowing for precise release of the brine and alkali solution in the tank. Furthermore, when it is necessary to prepare brine and alkali solution again, the difference between the volume after adding water and the remaining volume of brine and alkali solution can be quickly calculated to determine the required amount of salt and alkali. The operation is convenient. To facilitate use by production personnel, a corresponding volume difference and salt / alkali dosage quick calculation table can be designed during the debugging phase to reduce operational difficulty. The prepared brine and alkali solution are then... The solution is filled into a material tank and then proportionally pumped into a metering tank for use. Similarly, a level gauge B is vertically installed on the outer edge of the metering tank. Level gauge B has a volume scale, which can accurately control the amount of brine and alkali solution released from the metering tank. The appropriate amount of brine and alkali solution is added according to the mass of flour added to the dough mixer. Since the mass of the bagged flour added is fixed, the amount of brine and alkali solution added is also quantitative. The quantity of brine and alkali solution added can be accurately controlled by the volume difference of level gauge B. Through the above technical solution, the preparation process of brine and alkali solution is simplified, which not only achieves reliable preparation accuracy, but also results in low production cost, ease of use, reduced equipment purchase costs and labor costs for noodle production enterprises.
[0016] The beneficial effects of this utility model are as follows: An alkaline water and brine injector for dough mixers is easy to operate and use, reduces labor costs for noodle production enterprises, is safe, reliable, hygienic, and has high precision in brine and alkaline water preparation, ensuring consistent taste and stable quality of alkaline water noodles. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the structure of this utility model; Figure 3 This is the front view of the present utility model; Figure 4 This is a top view of the present invention; Figure 5 This is an exploded view of the structure of this utility model; Figure 6 This is a schematic diagram of the material feeding end structure; In the diagram, 100-material tank, 101-tank body, 102-level gauge A, 103-drain outlet, 104-top cover, 105-motor A, 106-agitator, 107-discharge pipe, 200-conveying pipe, 201-base, 202-pump casing, 203-pump cover, 204-rotor, 205-motor B, 206-hose, 300-metering tank, 301-level gauge B, 302-discharge pipe A, 303-valve, 400-discharge end, 401-round pipe, 402-connecting pipe, 403-discharge pipe B. Detailed Implementation
[0018] The specific implementation method of this utility model is as follows: Figures 1-6As shown, a dough mixer injector for preparing lye and brine includes two material tanks 100, a conveying pipe 200, a metering tank 300, and a discharge end 400. The two material tanks 100 are used to prepare lye and brine respectively. Each material tank 100 consists of a tank body 101, a level gauge A102, a drain outlet 103, a top cover 104, and a discharge pipe 107. The tank body 101 has a spherical bottom and a top cover 104 with a central opening. The tank body 101 has a drain outlet 103 at its bottom and a level gauge A102 on its outer edge. The tank body 101 has a discharge pipe 107 in its center. The conveying pipe 200 consists of a base 201 and two flexible hose pumps. Each flexible hose pump consists of a pump housing 202, a pump cover 203, a rotor 204, a motor B205, and a flexible hose 206. The pump casing 202 is bolted to the base 201. The pump casing 202 contains a rotor 204 and a hose 206. The pump cover 203 is detachably connected to the pump casing 202. The rotor 204 is driven by a motor B205. The metering tank 300 has a level gauge B301 on its outer edge and a discharge pipe A302 at its bottom. The discharge pipe A302 has a valve 303. The discharge end 400 consists of a round pipe 401, a connecting pipe 402, and a discharge pipe B403. The round pipe 401 is horizontally arranged, and several connecting pipes 402 are connected to the bottom of the round pipe 401. The discharge pipes B403 are symmetrically connected to the bottom of the connecting pipes 402. The discharge pipe 107 is connected to the inlet of the hose 206, the outlet of the hose 206 is connected to the metering tank 300, and the discharge pipe A302 is connected to the round pipe 401. In this embodiment, two material tanks 100 are used to prepare brine and alkali water respectively. The remaining amount of brine and alkali water in the material tanks 100 can be viewed through the level gauge A102, which facilitates the timely preparation of brine and alkali water by production personnel. The brine and alkali water in the material tanks 100 are proportionally drawn into the metering tank 300 by two hose pumps driven simultaneously by the same motor B205. The hose pump discharge is fixed, which can accurately control the mixing ratio of brine and alkali water, ensuring that the alkaline water noodles have a good taste and stable quality.
[0019] Specifically, a motor A105 is fixed to the top of the top cover 104, and a stirrer 106 is connected to the output shaft of the motor A105. The stirrer 106 extends into the bottom of the tank 101. In this embodiment, the motor A105 and the stirrer 106 ensure that the salt and alkali are mixed evenly with the water.
[0020] Specifically, the level gauges A102 and B301 have volume graduations on their outer edges. In this embodiment, the brine and alkali solutions in the tank 100 can be accurately released using the volume graduations on level gauge A102. Furthermore, if it is necessary to prepare brine and alkali solutions again, the required amount of salt and alkali can be quickly calculated by comparing the volume after adding water with the volume of the remaining brine and alkali solutions. The operation is convenient. To facilitate use by production personnel, a corresponding volume difference and quick calculation table for salt and alkali usage can be designed during the debugging phase to reduce the difficulty of operation.
[0021] Specifically, the tank 101, the metering tank 300, and the round tube 401 are made of stainless steel. In this embodiment, the stainless steel tank 101, the metering tank 300, and the round tube 401 are not easily corroded, ensuring safety and hygiene.
[0022] Specifically, a micro powder feeder is located at the opening of the top cover 104. In this embodiment, the micro powder feeder can quantitatively add salt and alkali into the material tank 100, simplifying the operation process.
[0023] Specifically, a water pump is installed on the discharge pipe A302. In this embodiment, the water pump can quickly inject the brine and alkali solution into the dough mixer, improving production efficiency.
[0024] Specifically, the hose 206 is a high-elasticity, thick-walled rubber tube reinforced with braided nylon. In this embodiment, the high-elasticity, thick-walled rubber tube reinforced with braided nylon has a longer service life, reducing enterprise maintenance costs.
[0025] Specifically, the discharge pipe 107 is snapped into the hose 206. In this embodiment, the discharge pipe 107 and the hose 206 are connected by a snap-fit method, which facilitates equipment maintenance and reduces maintenance difficulty.
[0026] Specifically, a sealing ring is provided between the pump housing 202 and the pump cover 203. In this embodiment, the sealing ring between the pump housing 202 and the pump cover 203 can prevent glycerin from overflowing, ensure effective lubrication between the rotor 204 and the hose 206, and improve the service life of the hose 206.
[0027] Specifically, such as Figure 5 As shown, the lowest point of the discharge pipe 107 is aligned with the zero point of the volume scale of the level gauge A102. In this embodiment, the quality of the discharged brine and alkaline water can be accurately controlled through the above technical solution. When re-preparing brine or alkaline water, a new reference point is provided, the volume of water added can be reliably measured, and the ratio of re-prepared brine or alkaline water is accurate.
[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. An alkaline water and salt water injector for a dough mixer, characterized in that: It includes two material tanks (100), a conveying pipe (200), a metering tank (300), and a discharge end (400). The two material tanks (100) are used to prepare alkaline water and brine, respectively. Each material tank (100) consists of a tank body (101), a level gauge A (102), a drain outlet (103), a top cover (104), and a discharge pipe (107). The bottom of the tank body (101) is spherical, and the top has a top cover (104). The center of the top cover (104) is... The tank (101) has an opening, a drain outlet (103) at the bottom, a level gauge A (102) on the outer edge of the tank (101), and a discharge pipe (107) in the middle of the tank (101). The conveying pipeline (200) consists of a base (201) and two hose pumps. The hose pump consists of a pump casing (202), a pump cover (203), a rotor (204), a motor B (205), and a hose (206). The pump casing (202) and the base ( 201) The pump casing (202) is bolted together and contains a rotor (204) and a hose (206). The pump cover (203) is detachably connected to the pump casing (202). The rotor (204) is driven by a motor B (205). The metering tank (300) has a level gauge B (301) on its outer edge and a discharge pipe A (302) at its bottom. The discharge pipe A (302) has a valve (303). The discharge end (400) is connected by a round pipe (401). It consists of a connecting pipe (402) and a discharge pipe B (403). The round pipe (401) is horizontally arranged, and several connecting pipes (402) are connected to the bottom of the round pipe (401). The discharge pipe B (403) is symmetrically connected to the bottom of the connecting pipe (402). The discharge pipe (107) is connected to the inlet of the hose (206), the outlet of the hose (206) is connected to the metering tank (300), and the discharge pipe A (302) is connected to the round pipe (401).
2. The alkaline water and salt water injector for a dough mixer according to claim 1, characterized in that: The top cover (104) is fixed with a motor A (105), and the output shaft of the motor A (105) is connected to a stirrer (106), which extends into the bottom of the tank (101).
3. The alkaline water and salt water injector for a dough mixer according to claim 1, characterized in that: The liquid level gauges A (102) and B (301) have volume scales on their outer edges.
4. The alkaline water and brine injector for a dough mixer according to claim 1, characterized in that: The tank body (101), metering tank (300), and round tube (401) are made of stainless steel.
5. The alkaline water and brine injector for a dough mixer according to claim 1, characterized in that: A micro powder feeder is located at the opening of the top cover (104).
6. The alkaline water and salt water injector for a dough mixer according to claim 1, characterized in that: A water pump is installed on the discharge pipe A (302).
7. The alkaline water and salt water injector for a dough mixer according to claim 1, characterized in that: The hose (206) is a high-elasticity thick-walled rubber tube reinforced with braided nylon.
8. The alkaline water and brine injector for a dough mixer according to claim 1, characterized in that: The discharge pipe (107) is snapped into the hose (206).
9. The alkaline water and salt water injector for a dough mixer according to claim 1, characterized in that: There is a sealing ring between the pump casing (202) and the pump cover (203).
10. The alkaline water and brine injector for a dough mixer according to claim 3, characterized in that: The lowest point of the discharge pipe (107) is aligned with the zero point of the volume scale of the level gauge A (102).