Multifunctional reaction kettle for trace element water-soluble fertilizer

CN224865438UActive Publication Date: 2026-10-20HAINAN LIANPUREN AGRICULTURAL DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202522358831.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-06
Publication Date
2026-10-20
Estimated Expiration
2035-11-06

AI Technical Summary

Technical Problem

目前的反应釜功能单一,使用时会把肥料原料逐一全部倒入釜体内,如此会导致多种原料在釜体内呈现分层分布情况,并且,现有反应釜只有搅拌叶片的水平转动搅拌,单一的水平搅拌结合多种原料的竖向分层分布,从而导致原料混合的均匀性较差,混合时间久,影响后续加热反应过程

Benefits of technology

1、多种原料分别放入多个料筒内,电机带动中轴转动,中轴带动搅拌杆和移动框旋转,从而对物料进行水平方向的搅拌混合,同时,移动框移动时,滚动齿轮沿齿环滚动,从而使得竖轴转动,则螺旋绞龙转动从而对釜体竖向的物料进行上下翻动,从而实现物料的水平和竖向均搅拌的目的,原料混合更加均匀;

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Abstract

The utility model discloses a kind of trace element water-soluble fertilizer multifunctional reaction kettle, including kettle body and kettle cover, kettle cover is connected in kettle body, the top surface middle part of kettle cover is fixedly installed with motor, the output shaft of motor is through kettle cover and is fixedly connected with middle shaft, stirring mechanism is installed between middle shaft and kettle body inner chamber, the top edge of kettle cover is fixedly sleeved with multiple barrels, and the barrel is installed with discharging mechanism between middle shaft, motor drives middle shaft rotation, and middle shaft synchronous drive stirring mechanism and discharging mechanism, stirring mechanism can be rotated and stirred along the circumferential direction of kettle body and be stirred and turned along the vertical direction of kettle body, simultaneously, multiple raw materials are placed in multiple barrels respectively, and discharging mechanism synchronously slowly adds multiple raw materials in kettle body, to avoid material stratification, combined with multidirectional stirring, to quickly and evenly mix material, facilitate subsequent reaction.
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Description

Technical Field

[0001] This utility model relates to the field of water-soluble fertilizer technology, and in particular to a multifunctional reaction vessel for micronutrient water-soluble fertilizer. Background Technology

[0002] In the development of modern agriculture, the rational use of fertilizers plays a crucial role in crop growth. Micronutrient water-soluble fertilizers, as a new type of fertilizer, are increasingly important in the agricultural field. They are rich in various micronutrients essential for crop growth and development, such as iron, manganese, zinc, copper, boron, and molybdenum. They are completely soluble in water and can be rapidly absorbed and utilized by crops, effectively improving crop yield and quality. The reaction vessel, as the core equipment for producing micronutrient water-soluble fertilizers, has a decisive impact on its production efficiency and quality. After the fertilizer raw materials are added to the reaction vessel, they are stirred and mixed evenly, then heated to react, ultimately forming the micronutrient water-soluble fertilizer. Current reactors have a single function. During use, fertilizer raw materials are poured into the reactor one by one. This results in the various raw materials being distributed in layers within the reactor. Furthermore, existing reactors only have horizontal stirring blades. This single horizontal stirring, combined with the vertical layering of the various raw materials, leads to poor uniformity of the mixing, prolonged mixing time, and affects the subsequent heating and reaction process. Utility Model Content

[0003] The purpose of this invention is to address the shortcomings of existing technologies by proposing a multifunctional reaction vessel for trace element water-soluble fertilizers.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: A multifunctional reactor for micronutrient water-soluble fertilizer includes a reactor body and a reactor lid. The reactor lid is snapped onto the reactor body. A motor is fixedly installed in the center of the top surface of the reactor lid. The output shaft of the motor passes through the reactor lid and is fixedly connected to a central shaft. A stirring mechanism is installed between the central shaft and the inner cavity of the reactor body. Multiple material cylinders are fixedly sleeved on the top edge of the reactor lid. A feeding mechanism is installed between the material cylinders and the central shaft.

[0005] Preferably, flanges are fixedly installed on the outer walls of the vessel body and the vessel cover, and the flanges are bolted together. A heating tube is installed inside the side wall of the vessel body. A frustum that snaps onto the bottom of the central shaft is fixedly installed at the bottom of the inner cavity of the vessel body. A discharge pipe is fixedly sleeved at the bottom of the vessel body, and a plug is installed inside the discharge pipe.

[0006] Preferably, the stirring mechanism includes stirring rods, multiple stirring rods are fixedly installed on the central shaft, movable frames are fixedly installed on both sides of the central shaft, a vertical shaft is rotatably sleeved inside the movable frame, a spiral auger is fixedly sleeved on the vertical shaft, a toothed ring is fixedly installed on the top of the inner wall of the vessel, and a rolling gear is fixedly sleeved on the top of the vertical shaft, the rolling gear meshing with the toothed ring.

[0007] Preferably, a baffle is fixedly installed on the bottom of the inner wall of the vessel lid, the baffle is movably engaged with the gear ring and the rolling gear, and the top of the baffle has a funnel-shaped structure.

[0008] Preferably, the feeding mechanism includes a fixed plate, a fixed plate is fixedly installed at the bottom of the material cylinder, a feeding port is opened on the side of the fixed plate near the central shaft, a short shaft is rotatably sleeved in the middle of the fixed plate, one end of a plurality of connecting rods is fixedly connected to the bottom of the short shaft, the other end of the connecting rods is fixedly connected to one end of a gear ring, a main gear is fixedly sleeved on the central shaft, the gear ring meshes with the main gear, a rotating plate is connected to the top of the short shaft, and a plurality of through holes are opened on the rotating plate.

[0009] Preferably, the top of the short shaft passes through the fixing plate and is fixedly installed with a locking block, the rotating plate is locked onto the locking block, the top of the locking block is fixedly installed with a stud, the stud is threaded with a locking nut, and the locking nut is tightly pressed against the rotating plate.

[0010] The multifunctional reaction vessel for trace element water-soluble fertilizer proposed in this utility model has the following advantages: 1. Multiple raw materials are placed into multiple material cylinders. The motor drives the central shaft to rotate, which in turn drives the stirring rod and the moving frame to rotate, thereby mixing the materials horizontally. At the same time, as the moving frame moves, the rolling gear rolls along the toothed ring, causing the vertical shaft to rotate. This causes the auger to rotate, which in turn tumbles the materials vertically in the vessel, thus achieving the purpose of mixing the materials both horizontally and vertically, resulting in a more uniform mixing of the raw materials. 2. When the central shaft rotates, the main gear drives multiple driven gear rings to rotate, and the short shaft drives the rotating plate to rotate. Only when the inlet and the discharge port are connected can the raw material fall into the reactor body, thus realizing the simultaneous and slow addition of multiple raw materials, achieving simultaneous addition and stirring, avoiding material stratification, and combining multi-directional stirring to quickly and uniformly mix the materials, which is convenient for subsequent reactions. Attached Figure Description

[0011] Figure 1 This is a half-sectional schematic diagram of a multifunctional reaction vessel for trace element water-soluble fertilizer proposed in this utility model. Figure 2 The present utility model proposes Figure 1 Enlarged structural diagram at point A in the middle; Figure 3The present utility model proposes Figure 1 Enlarged structural diagram at point B; In the diagram: 1. Cauldron body; 2. Cauldron lid; 3. Motor; 4. Central shaft; 5. Stirring mechanism; 51. Stirring rod; 52. Moving frame; 53. Vertical shaft; 54. Spiral auger; 55. Rolling gear; 56. Gear ring; 57. Baffle; 6. Material cylinder; 7. Discharge mechanism; 71. Fixed plate; 72. Discharge port; 73. Short shaft; 74. Connecting rod; 75. Driven gear ring; 76. Main gear; 77. Locking block; 78. Stud; 79. Rotating plate; 710. Through port; 711. Locking nut; 8. Discharge pipe; 9. Heating tube. Detailed Implementation

[0012] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0013] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0014] Reference Figure 1 This application provides a multifunctional reactor for micronutrient water-soluble fertilizer, including a reactor body 1 and a reactor lid 2. The reactor lid 2 is snapped onto the reactor body 1. A motor 3 is fixedly installed in the center of the top surface of the reactor lid 2. The output shaft of the motor 3 passes through the reactor lid 2 and is fixedly connected to a central shaft 4. A stirring mechanism 5 is installed between the central shaft 4 and the inner cavity of the reactor body 1. Multiple material cylinders 6 are fixedly sleeved on the top edge of the reactor lid 2. A feeding mechanism 7 is installed between the material cylinders 6 and the central shaft 4. The motor 3 drives the central shaft 4 to rotate, and the central shaft 4 synchronously drives the stirring mechanism 5 and the feeding mechanism 7. The stirring mechanism 5 can perform rotational stirring along the circumference of the reactor body 1 and vertical tumbling stirring along the reactor body 1. At the same time, multiple raw materials are placed in multiple material cylinders 6 respectively. The feeding mechanism 7 synchronously and slowly adds multiple raw materials into the reactor body 1, thereby avoiding material stratification. Combined with multi-directional stirring, the materials are quickly and uniformly mixed, which facilitates subsequent reactions.

[0015] Furthermore, flanges are fixedly installed on the outer walls of both the vessel body 1 and the vessel cover 2, and the flanges are bolted together. A heating tube 9 is installed inside the side wall of the vessel body 1. A frustum that snaps onto the bottom of the central shaft 4 is fixedly installed at the bottom of the inner cavity of the vessel body 1. A discharge pipe 8 is fixedly sleeved at the bottom of the vessel body 1, and a plug is installed inside the discharge pipe 8. The connection is made through a flange, which allows the vessel cover 2 to be opened for easy maintenance. The heating tube 9 meets the heating requirements of the reaction. The discharge pipe 8 is opened after the reaction to discharge the water-soluble fertilizer.

[0016] Reference Figure 1 and Figure 2 The stirring mechanism 5 includes stirring rods 51. Multiple stirring rods 51 are fixedly installed on the central shaft 4. Movable frames 52 are fixedly installed on both sides of the central shaft 4. A vertical shaft 53 is rotatably sleeved inside the movable frame 52. A spiral auger 54 is fixedly sleeved on the vertical shaft 53. A toothed ring 56 is fixedly installed on the top of the inner wall of the vessel body 1. A rolling gear 55 is fixedly sleeved on the top of the vertical shaft 53. The rolling gear 55 meshes with the toothed ring 56. A baffle 57 is fixedly installed on the bottom of the inner wall of the vessel cover 2. The baffle 57 is movably engaged with the toothed ring 56 and the rolling gear 55. The top of the baffle 57 has a funnel-shaped structure. The central shaft 4 drives the stirring rods 51 and the movable frame 52 to rotate, thereby stirring and mixing the materials horizontally. At the same time, when the movable frame 52 moves, the rolling gear 55 rolls along the toothed ring 56, thereby causing the vertical shaft 53 to rotate. The spiral auger 54 then rotates, thereby turning the materials vertically in the vessel body 1 up and down, thus achieving the purpose of stirring the materials horizontally and vertically, and making the raw materials more evenly mixed.

[0017] Reference Figures 1 to 3 The feeding mechanism 7 includes a fixed plate 71. The fixed plate 71 is fixedly installed at the bottom of the material cylinder 6. The fixed plate 71 has a feeding port 72 on the side near the central shaft 4. A short shaft 73 is rotatably sleeved in the middle of the fixed plate 71. The bottom of the short shaft 73 is fixedly connected to one end of multiple connecting rods 74. The other end of the connecting rods 74 is fixedly connected to one end of a toothed ring 75. A main gear 76 is fixedly sleeved on the central shaft 4. The toothed ring 75 meshes with the main gear 76. The top of the short shaft 73 is connected to a rotating plate 79. Multiple openings 710 are opened on the rotating plate 79. Multiple raw materials are put into multiple material cylinders 6 respectively. When the central shaft 4 rotates, the main gear 76 drives multiple toothed rings 75 to rotate, and the short shaft 73 drives the rotating plate 79 to rotate. Only when the opening 710 is connected to the feeding port 72 does the raw material fall into the reactor body 1, thereby realizing the simultaneous and slow addition of multiple raw materials, achieving simultaneous feeding and stirring, and avoiding material stratification.

[0018] Furthermore, a locking block 77 is fixedly installed through the top of the short shaft 73 via the fixing plate 71. The rotating plate 79 is engaged with the locking block 77. A stud 78 is fixedly installed on the top of the locking block 77. A locking nut 711 is threaded onto the stud 78. The locking nut 711 is tightly pressed against the rotating plate 79. The rotating plate 79 is engaged with the locking block 77 and locked by the locking nut 711, thus facilitating disassembly and replacement. In this way, the number of rotating plates 79 with different openings 710 can be replaced according to the difference in the raw material ratio, so that the material cylinder 6 with more raw materials can be equipped with more rotating plates 79 with more openings 710, thereby making the multiple materials fall synchronously.

[0019] Working principle: Multiple raw materials are placed into multiple material cylinders 6. The motor 3 drives the central shaft 4 to rotate, which in turn drives the stirring rod 51 and the moving frame 52 to rotate, thereby horizontally stirring and mixing the materials. At the same time, as the moving frame 52 moves, the rolling gear 55 rolls along the toothed ring 56, causing the vertical shaft 53 to rotate. This causes the auger 54 to rotate, thereby vertically tumbling the materials in the reactor body 1, achieving both horizontal and vertical stirring of the materials. The raw materials are mixed more evenly. When the central shaft 4 rotates, the main gear 76 drives multiple slave toothed rings 75 to rotate, which in turn drives the rotating plate 79 to rotate. Only when the inlet 710 is connected to the discharge port 72 does the raw material fall into the reactor body 1, thus achieving the simultaneous and slow addition of multiple raw materials. This allows for simultaneous addition and stirring, preventing material stratification. Combined with multi-directional stirring, the materials are quickly and evenly mixed, facilitating subsequent reactions.

[0020] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A multifunctional reaction vessel for micronutrient water-soluble fertilizer, comprising a vessel body (1) and a vessel lid (2), characterized in that, The lid (2) is snapped onto the body (1). A motor (3) is fixedly installed in the middle of the top surface of the lid (2). The output shaft of the motor (3) passes through the lid (2) and is fixedly connected to the central shaft (4). A stirring mechanism (5) is installed between the central shaft (4) and the inner cavity of the body (1). Multiple material cylinders (6) are fixedly sleeved on the top edge of the lid (2). A feeding mechanism (7) is installed between the material cylinders (6) and the central shaft (4).

2. The multifunctional reaction vessel for trace element water-soluble fertilizer according to claim 1, characterized in that, Flanges are fixedly installed on the outer walls of the vessel body (1) and the vessel cover (2), and the flanges are bolted together. A heating tube (9) is installed inside the side wall of the vessel body (1). A frustum that snaps onto the bottom of the central shaft (4) is fixedly installed at the bottom of the inner cavity of the vessel body (1). A discharge pipe (8) is fixedly sleeved at the bottom of the vessel body (1), and a plug is installed inside the discharge pipe (8).

3. The multifunctional reaction vessel for trace element water-soluble fertilizer according to claim 1, characterized in that, The stirring mechanism (5) includes stirring rods (51), and multiple stirring rods (51) are fixedly installed on the central shaft (4). Movable frames (52) are fixedly installed on both sides of the central shaft (4). A vertical shaft (53) is rotatably sleeved inside the movable frame (52). A spiral auger (54) is fixedly sleeved on the vertical shaft (53). A toothed ring (56) is fixedly installed on the top of the inner wall of the vessel body (1). A rolling gear (55) is fixedly sleeved on the top of the vertical shaft (53). The rolling gear (55) meshes with the toothed ring (56).

4. The multifunctional reaction vessel for trace element water-soluble fertilizer according to claim 3, characterized in that, A baffle (57) is fixedly installed on the bottom of the inner wall of the lid (2). The baffle (57) is movably engaged with the gear ring (56) and the rolling gear (55), and the top of the baffle (57) is a funnel-shaped structure.

5. The multifunctional reaction vessel for trace element water-soluble fertilizer according to claim 1, characterized in that, The feeding mechanism (7) includes a fixed plate (71), the bottom of the material cylinder (6) is fixedly installed with the fixed plate (71), the fixed plate (71) has a feeding port (72) on the side near the central shaft (4), the middle of the fixed plate (71) is rotatably sleeved with a short shaft (73), the bottom of the short shaft (73) is fixedly connected to one end of a plurality of connecting rods (74), the other end of the connecting rods (74) is fixedly connected to one end of a toothed ring (75), the central shaft (4) is fixedly sleeved with a main gear (76), the toothed ring (75) meshes with the main gear (76), the top of the short shaft (73) is connected to a rotating plate (79), the rotating plate (79) has a plurality of through holes (710).

6. The multifunctional reaction vessel for trace element water-soluble fertilizer according to claim 5, characterized in that, The top of the short shaft (73) passes through the fixing plate (71) and is fixedly installed with a locking block (77). The rotating plate (79) is locked onto the locking block (77). The top of the locking block (77) is fixedly installed with a stud (78). A locking nut (711) is threaded onto the stud (78). The locking nut (711) is tightly pressed onto the rotating plate (79).