Multifunctional extraction tank
Patent Information
- Application Number
- CN202522523084.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-27
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-11-27
AI Technical Summary
传统的提取设备,如敞口式提取锅、直筒式提取罐等,存在效率低、能耗高、自动化程度低、功能单一等突出问题,已难以满足现代工业对产品质量、生产效率和节能减排的日益增长的要求,许多设备仅能实现有限的几种提取模式(如热提、循环)
[0011]本实用新型提供多功能提取罐,通过设置反应釜的内部填充一定的反应物料,反应产生的气体通过提取管传输至水汽吸收箱的内部,打开提取控制阀,通过水汽吸收箱对于气体内部的水汽及时的吸收,最后通过传输管传输至提取罐的内部实现存储即可,在反应釜和水汽吸收箱之间两侧的提取管,提高气体传输提取效率,保证装置的生产效率,加热控制器控制反应釜内部多个位置的加热电阻丝实现加热,加热电阻丝等间距分布在反应釜的内部,实现均匀加热的效果,保证加热质量。
Smart Images

Figure CN224865449U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of extraction tank technology, and in particular to a multifunctional extraction tank. Background Technology
[0002] Extraction is a key unit operation in the pharmaceutical manufacturing of traditional Chinese medicine and the deep processing of natural products. Its purpose is to dissolve and transfer the effective components or target components in the raw materials to the solvent to the maximum extent possible, and to separate them from solid waste such as residue. Traditional extraction equipment, such as open-top extraction pots and cylindrical extraction tanks, suffers from prominent problems such as low efficiency, high energy consumption, low automation, and limited functionality. They can no longer meet the growing demands of modern industry for product quality, production efficiency, and energy conservation and emission reduction. Many devices can only achieve a limited number of extraction modes (such as hot extraction and circulation). To achieve complex processes such as simultaneous percolation, reflux extraction, and concentration (such as the Soxhlet extraction principle), complex external piping and multiple independent devices are often required, resulting in low system integration, large footprint, and cumbersome operation. Therefore, we have redesigned a multi-functional extraction tank. Utility Model Content
[0003] The purpose of this invention is to provide a multifunctional extraction tank.
[0004] To solve the above technical problems, this utility model provides the following technical solution: a multifunctional extraction tank, including a reaction vessel, an extraction pipe connected to one top of the reaction vessel, a water vapor absorption tank connected to one top of the extraction pipe, an extraction control valve provided on the surface of one top of the extraction pipe, a transmission pipe connected to one top of the water vapor absorption tank, an extraction tank connected to one top of the transmission pipe, a transmission control valve provided on the surface of one top of the transmission pipe, a heating controller fixedly installed on the outer wall of one top of the reaction vessel, a power connection wire fixedly connected to one top of the back side of the heating controller, a heating control wire fixedly connected to one top of the power connection wire, and a heating resistance wire fixedly connected to one surface of the heating control wire.
[0005] Preferably, the positions of the extraction tube and the extraction control valve correspond one-to-one, and there are two extraction tubes, which are symmetrically distributed between the reaction vessel and the water vapor absorption box.
[0006] Preferably, the heating resistance wire is located inside the reactor, and there are several heating resistance wires. The several heating resistance wires are distributed at equal intervals on one side surface of the heating control line, and the connection between the heating controller and the heating resistance wire is an electrical control connection.
[0007] Preferably, a sealing top cover is detachably installed on one side of the reactor, a first drive motor is fixedly connected to the top surface of one side of the sealing top cover, a clockwise rotating disk is driven and connected to the bottom side of one side of the first drive motor, and a clockwise stirring rod is fixedly connected to the bottom surface of one side of the clockwise rotating disk.
[0008] Preferably, a second drive motor is fixedly installed on the bottom surface of one side of the reactor, a rotating connecting shaft is driven to the top side of one side of the second drive motor, a counterclockwise rotating disk is fixedly connected to the top side of one side of the rotating connecting shaft, and a counterclockwise stirring rod is fixedly connected to the top side of one side of the counterclockwise rotating disk.
[0009] Preferably, the clockwise rotating disk is located on the bottom surface of the sealing top cover, and the sealing top cover and the clockwise rotating disk are rotatably connected. There are several clockwise stirring rods arranged circumferentially on the bottom surface of the clockwise rotating disk. The counterclockwise rotating disk is located on the inner bottom surface of the reaction vessel, and the counterclockwise rotating disk and the reaction vessel are rotatably connected. There are several counterclockwise stirring rods arranged circumferentially on the top surface of the counterclockwise rotating disk. The rotation directions of the counterclockwise rotating disk and the clockwise rotating disk are opposite, and the cross-sectional diameter of the counterclockwise rotating disk is larger than that of the clockwise rotating disk.
[0010] Compared with related technologies, the multifunctional extraction vessel provided by this utility model has the following advantages:
[0011] This utility model provides a multifunctional extraction tank. A reaction vessel is filled with a certain amount of reactant material. The gas produced by the reaction is transmitted to the interior of a water vapor absorption tank via an extraction pipe. The extraction control valve is opened, and the water vapor in the gas is absorbed in time by the water vapor absorption tank. Finally, the gas is transmitted to the extraction tank via a transmission pipe for storage. Extraction pipes on both sides between the reaction vessel and the water vapor absorption tank improve gas transmission and extraction efficiency, ensuring the production efficiency of the device. A heating controller controls multiple heating resistance wires at various locations inside the reaction vessel to achieve heating. The heating resistance wires are evenly distributed inside the reaction vessel to achieve uniform heating and ensure heating quality.
[0012] This utility model provides a multifunctional extraction tank. A sealing top cover is installed on the top surface of the reactor to achieve a sealing snap. A first drive motor controls the rotation of a clockwise rotating disk, and clockwise stirring rods at multiple positions on the bottom surface of the clockwise rotating disk perform stirring. At the same time, a second drive motor controls the rotation of a rotating connecting shaft, which drives the counterclockwise stirring rods on a counterclockwise rotating disk to achieve rotation and stirring. The clockwise and counterclockwise rotating disks rotate in opposite directions, which improves the convection effect of the material, ensures the stirring efficiency of the device, and improves the production quality of the device. Attached Figure Description
[0013] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0014] Figure 2 This is a schematic diagram of the overall side view of the device of this utility model from below;
[0015] Figure 3 This is a schematic diagram of the heating device structure of this utility model;
[0016] Figure 4 This is a schematic diagram of the stirring device of this utility model.
[0017] The following are the labels in the diagram: 1. Reactor; 2. Extraction pipe; 3. Water vapor absorption box; 4. Extraction control valve; 5. Transfer pipe; 6. Extraction tank; 7. Transfer control valve; 8. Heating controller; 9. Power connection line; 10. Heating control line; 11. Heating resistance wire; 12. Sealed top cover; 13. First drive motor; 14. Clockwise rotating disk; 15. Clockwise stirring rod; 16. Second drive motor; 17. Rotating connecting shaft; 18. Counterclockwise rotating disk; 19. Counterclockwise stirring rod. Detailed Implementation
[0018] Example 1:
[0019] Please see Figure 1-4This utility model provides a technical solution: a multifunctional extraction tank, including a reaction vessel 1, an extraction pipe 2 connected to one end of the reaction vessel 1, a water vapor absorption tank 3 connected to one end of the extraction pipe 2, an extraction control valve 4 provided on the surface of one end of the extraction pipe 2, a transmission pipe 5 connected to one end of the water vapor absorption tank 3, an extraction tank 6 connected to one end of the transmission pipe 5, a transmission control valve 7 provided on the surface of one end of the transmission pipe 5, a heating controller 8 fixedly installed on the outer wall of one end of the reaction vessel 1, and an electrical connection wire 9 fixedly connected to the top of one side of the back of the heating controller 8. A heating control line 10 is fixedly connected to one end of the power connection line 9. A heating resistance wire 11 is fixedly connected to one side surface of the heating control line 10. The positions of the extraction tube 2 and the extraction control valve 4 are one-to-one. There are two extraction tubes 2, which are symmetrically distributed between the reaction vessel 1 and the water vapor absorption box 3. The heating resistance wire 11 is located inside the reaction vessel 1. There are several heating resistance wires 11, which are evenly distributed on one side surface of the heating control line 10. The connection between the heating controller 8 and the heating resistance wire 11 is an electrical control connection.
[0020] In the implementation plan, the reactor 1 is filled with a certain amount of reactant material. The gas generated by the reaction is transmitted to the interior of the water vapor absorption tank 3 through the extraction pipe 2. The extraction control valve 4 is opened, and the water vapor inside the gas is absorbed in time by the water vapor absorption tank 3. Finally, the gas is transmitted to the interior of the extraction tank 6 through the transmission pipe 5 for storage. The extraction pipes 2 on both sides between the reactor 1 and the water vapor absorption tank 3 improve the gas transmission and extraction efficiency and ensure the production efficiency of the device. The heating controller 8 controls the heating resistance wires 11 at multiple positions inside the reactor 1 to achieve heating. The heating resistance wires 11 are evenly distributed inside the reactor 1 to achieve uniform heating and ensure heating quality.
[0021] Example 2:
[0022] Please see Figure 1-4This utility model provides a technical solution: a multifunctional extraction tank, including a reaction vessel 1 with a detachably mounted sealing top cover 12 on one side top. A first drive motor 13 is fixedly connected to the top surface of one side of the sealing top cover 12. A clockwise rotating disk 14 is driven and connected to the bottom surface of one side of the first drive motor 13. A clockwise stirring rod 15 is fixedly connected to the bottom surface of one side of the clockwise rotating disk 14. A second drive motor 16 is fixedly mounted to the bottom surface of one side of the reaction vessel 1. A rotating connecting shaft 17 is driven and connected to the top surface of one side of the second drive motor 16. A counterclockwise rotating disk 18 is fixedly connected to the top surface of one side of the rotating connecting shaft 17. A counterclockwise stirring rod 19 is fixedly connected to the top surface of one side of the counterclockwise rotating disk 18. The needle rotating disk 14 is located on the bottom surface of the sealing top cover 12. The sealing top cover 12 and the clockwise rotating disk 14 are connected by rotation. There are several clockwise stirring rods 15, which are circumferentially distributed on the bottom surface of the clockwise rotating disk 14. The counterclockwise rotating disk 18 is located on the inner bottom surface of the reactor 1. The counterclockwise rotating disk 18 and the reactor 1 are connected by rotation. There are several counterclockwise stirring rods 19, which are circumferentially distributed on the top surface of the counterclockwise rotating disk 18. The counterclockwise rotating disk 18 and the clockwise rotating disk 14 rotate in opposite directions. The cross-sectional diameter of the counterclockwise rotating disk 18 is larger than that of the clockwise rotating disk 14.
[0023] In the implementation scheme, a sealing top cover 12 is set on the top surface of the reactor 1 to achieve a sealing snap. The first drive motor 13 controls the rotation of the clockwise rotating disk 14, and the clockwise stirring rods 15 at multiple positions on the bottom surface of the clockwise rotating disk 14 are used to achieve the stirring operation. At the same time, the second drive motor 16 controls the rotation of the rotating connecting shaft 17, which drives the counterclockwise stirring rods 19 on the counterclockwise rotating disk 18 to achieve rotation and stirring. The clockwise rotating disk 14 and the counterclockwise rotating disk 18 rotate in opposite directions, which improves the convection effect of the material, ensures the stirring efficiency of the device, and improves the production quality of the device.
[0024] Working principle:
[0025] By filling the interior of the reactor 1 with a certain amount of reactant material, the gas generated by the reaction is transmitted to the interior of the water vapor absorption box 3 through the extraction pipe 2. The extraction control valve 4 is opened, and the water vapor inside the gas is absorbed in time by the water vapor absorption box 3. Finally, the gas is transmitted to the interior of the extraction tank 6 through the transmission pipe 5 for storage. The extraction pipes 2 on both sides between the reactor 1 and the water vapor absorption box 3 improve the gas transmission and extraction efficiency and ensure the production efficiency of the device. The heating controller 8 controls the heating resistance wires 11 at multiple positions inside the reactor 1 to achieve heating. The heating resistance wires 11 are evenly distributed inside the reactor 1 to achieve uniform heating and ensure heating quality.
[0026] A sealing cap 12 is installed on the top surface of the reactor 1 to achieve a sealing snap. The first drive motor 13 controls the rotation of the clockwise rotating disk 14. The clockwise stirring rods 15 at multiple positions on the bottom surface of the clockwise rotating disk 14 are used to perform stirring. At the same time, the second drive motor 16 controls the rotation of the rotating connecting shaft 17, which drives the counterclockwise stirring rods 19 on the counterclockwise rotating disk 18 to achieve rotation and stirring. The clockwise rotating disk 14 and the counterclockwise rotating disk 18 rotate in opposite directions, which improves the convection effect of the material, ensures the stirring efficiency of the device, and improves the production quality of the device.
Claims
1. A multifunctional extraction vessel, comprising a reaction vessel (1), wherein an extraction tube (2) is connected to the top of one side of the reaction vessel (1), characterized in that: The extraction tube (2) is connected to a water vapor absorption box (3) at one end. An extraction control valve (4) is provided on the surface of the extraction tube (2) at one end. A transmission tube (5) is connected to the top of the water vapor absorption box (3). An extraction tank (6) is connected to the top of the transmission tube (5). A transmission control valve (7) is provided on the surface of the top of the transmission tube (5). A heating controller (8) is fixedly installed on the outer wall of the top of one end of the reaction vessel (1). A power connection line (9) is fixedly connected to the top of the back side of the heating controller (8). A heating control line (10) is fixedly connected to the top of one end of the power connection line (9). A heating resistance wire (11) is fixedly connected to the surface of one end of the heating control line (10).
2. The multifunctional extraction vessel according to claim 1, characterized in that, The extraction tube (2) and the extraction control valve (4) are in one-to-one correspondence. There are two extraction tubes (2), and the two extraction tubes (2) are symmetrically distributed between the reaction vessel (1) and the water vapor absorption box (3).
3. A multifunctional extraction vessel according to claim 1, characterized in that, The heating resistance wire (11) is located inside the reactor (1). There are several heating resistance wires (11), and the several heating resistance wires (11) are distributed at equal intervals on one side surface of the heating control line (10). The connection between the heating controller (8) and the heating resistance wires (11) is an electrical control connection.
4. A multifunctional extraction vessel according to claim 1, characterized in that, A sealing top cover (12) is detachably installed on one side of the reactor (1). A first drive motor (13) is fixedly connected to the top surface of one side of the sealing top cover (12). A clockwise rotating disk (14) is driven and connected to the bottom side of one side of the first drive motor (13). A clockwise stirring rod (15) is fixedly connected to the bottom surface of one side of the clockwise rotating disk (14).
5. A multifunctional extraction vessel according to claim 4, characterized in that, A second drive motor (16) is fixedly installed on the bottom surface of one side of the reactor (1). A rotating connecting shaft (17) is driven and connected to the top side of one side of the second drive motor (16). A counterclockwise rotating disk (18) is fixedly connected to the top side of one side of the rotating connecting shaft (17). A counterclockwise stirring rod (19) is fixedly connected to the top side of one side of the counterclockwise rotating disk (18).
6. A multifunctional extraction vessel according to claim 5, characterized in that, The clockwise rotating disk (14) is located on the bottom surface of the sealing top cover (12). The sealing top cover (12) and the clockwise rotating disk (14) are connected by rotation. There are several clockwise stirring rods (15), which are circumferentially distributed on the bottom surface of the clockwise rotating disk (14). The counterclockwise rotating disk (18) is located on the inner bottom surface of the reactor (1). The counterclockwise rotating disk (18) and the reactor (1) are connected by rotation. There are several counterclockwise stirring rods (19), which are circumferentially distributed on the top surface of the counterclockwise rotating disk (18). The counterclockwise rotating disk (18) and the clockwise rotating disk (14) rotate in opposite directions. The cross-sectional diameter of the counterclockwise rotating disk (18) is larger than that of the clockwise rotating disk (14).