Self-adjusting intelligent hammer crusher

Abstract

The utility model belongs to hammer type crusher technical field, concretely is a kind of self-regulating intelligent hammer type crusher, including base, the upper end of base is fixed with rack, square shaft is with the unique section shape and the clearance-free cooperation of rotor disc is realized, main shaft is as the core component of power transmission and torque is transmitted to rotor assembly, hammer shaft hole is with eight-hole four-use four-reserve layout significantly prolongs rotor disc service life;The utility model provides a kind of self-regulating intelligent hammer type crusher, by setting high-strength alloy main shaft and square shaft key fixing structure, cooperate the four-use four-reserve hammer shaft hole layout designed on rotor disc, and using bimetallic composite hammer head and replaceable wear-resistant sheath, obtain the effect that the impact resistance of equipment core rotor system is significantly improved and service life is doubled, significantly reduce the replacement frequency and maintenance cost caused by component wear.

Description

Technical Field

[0001] This utility model belongs to the technical field of hammer crushers, specifically a self-adjusting intelligent hammer crusher. Background Technology

[0002] A hammer crusher is a key piece of equipment that uses high-speed rotating hammers to impact and crush materials. Its working principle is that the material is violently impacted by the hammers in the crushing chamber and thrown against the impact plate for secondary crushing. Finally, the discharge particle size is controlled by the screen plate at the bottom. With its simple structure, large crushing ratio and high production efficiency, this type of machine has been widely used in mining, cement, metallurgy and construction waste treatment and other fields. It is mainly used for medium and fine crushing of various brittle materials with medium hardness and below.

[0003] However, in the existing technology, traditional hammer crushers have obvious shortcomings in the design and maintenance of core components. On the one hand, the hammer shaft holes on the rotor disc are usually only set with four. When the working hammer shaft and hammer head are worn to the point of needing replacement, the entire huge rotor assembly must be shut down and completely disassembled. This process is not only cumbersome and laborious, but also significantly extends the equipment downtime, seriously affecting the efficiency of continuous production. On the other hand, the protection of the outer edge of the rotor disc in the traditional design is often achieved by welding a wear-resistant layer onto the substrate. The wear-resistant layer formed by this process is prone to peeling off under high-speed and high-load conditions. Its overall protection effect is poor and it is difficult to replace, which makes the rotor disc body susceptible to wear and premature damage, increasing maintenance costs and safety risks. Utility Model Content

[0004] In order to overcome the shortcomings of the existing technology and solve at least one of the technical problems mentioned in the background art, this utility model proposes a self-adjusting intelligent hammer crusher.

[0005] The technical solution adopted by this utility model to solve its technical problem is as follows: The self-adjusting intelligent hammer crusher of this utility model includes a base, a frame is fixedly installed at the upper end of the base, an impact plate is fixedly installed on the inner wall of the frame, a maintenance plate is movably installed at one end of the frame, a crushing mechanism is movably installed inside the frame, the crushing mechanism includes a rotor disc, several rotor discs are movably installed inside the frame, a square shaft runs through the rotor disc, a main shaft is fixedly installed at one end of the square shaft, the main shaft is made of CrMo, and eight hammer shaft holes are opened on the rotor disc. The base provides a stable support foundation for the whole equipment, the frame forms a sturdy outer shell and internal support frame for the equipment, the impact plate is responsible for secondary collision crushing of materials, the maintenance plate provides a convenient passage for equipment inspection and maintenance, the rotor disc serves as the mounting carrier for the hammers and generates crushing force through high-speed rotation, the square shaft achieves a gapless fit with the rotor disc with a unique cross-sectional shape, the main shaft, as the core component of power transmission, transmits torque to the rotor assembly, and the hammer shaft holes, with an eight-hole, four-use, four-spare layout, significantly extend the service life of the rotor disc.

[0006] Preferably, a hammer shaft is provided inside the four hammer shaft holes, and a protective sleeve is fixed to the outer ring of the rotor disk by bolts. The protective sleeve is made of ZGMnCr. The hammer shaft, as the suspension bearing of the hammer head, is subjected to impact load, and the protective sleeve protects the outer edge of the rotor disk from direct wear.

[0007] Preferably, a hammer head is movably mounted on the hammer shaft. The hammer head is made of a hot-composite bimetallic high-chromium alloy. A feeding bin is fixedly mounted on the upper end of the frame. The hammer head, as a component that directly impacts the material, is made of composite material to ensure wear resistance. The feeding bin guides the material into the crushing chamber in an orderly manner.

[0008] Preferably, a baffle plate is movably provided on the inner wall of the feeding hopper, and a rotating shaft is provided between the baffle plate and the feeding hopper. With the configuration of the counterweight, the baffle plate maintains a vertical and closed state to effectively prevent material splashing, and the rotating shaft enables the baffle plate to rotate when impacted by material.

[0009] Preferably, a counterweight is fixedly installed at the bottom of the baffle plate, and a motor is fixedly installed at the upper end of the base. The motor is the power source of the equipment, providing the mechanical energy required for rotation.

[0010] Preferably, a transmission belt is movably connected between the motor and the main shaft, and a grate plate is fixedly installed at the bottom of the frame. The transmission belt transmits the power of the motor to the subsequent transmission system. The grate plate is a screening device installed at the bottom of the crushing chamber, and its gaps control the final discharge of qualified material through which it is discharged.

[0011] Preferably, a feeding trough is provided on the lower side of the grate bar, and a side liner is fixedly provided on the inner wall of the frame. The feeding trough is the final collection and guiding channel for qualified materials, which sends the finished material out of the machine.

[0012] The beneficial effects of this utility model are:

[0013] 1. This utility model provides a self-adjusting intelligent hammer crusher. By setting a high-strength alloy main shaft and a square shaft with a keyed fixing structure, combined with the four-use and four-standby hammer shaft hole layout designed on the rotor disc, and using bimetallic composite hammers and replaceable wear-resistant sleeves, the impact resistance of the core rotor system of the equipment is significantly improved and the service life is extended several times. This greatly reduces the frequency of downtime and maintenance costs caused by component wear.

[0014] 2. This utility model provides a self-adjusting intelligent hammer crusher. By setting up an intelligent hydraulic gap control system and a multi-sensor real-time monitoring network, combined with an optimized tooth profile design and a gear transmission mechanism with a built-in oil drainage channel, it achieves the effect of continuously stable and uniform output particle size and significantly improved lubrication efficiency of the transmission system, thus ensuring both the stability of the equipment's operation and the quality of production under high-speed and high-load conditions. Attached Figure Description

[0015] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0016] Figure 1 This is a perspective view of the self-adjusting intelligent hammer crusher of this utility model;

[0017] Figure 2 This is a schematic diagram of the internal structure of the self-adjusting intelligent hammer crusher in this utility model;

[0018] Figure 3 This is a schematic diagram of the crushing mechanism in this utility model;

[0019] Figure 4 This is a schematic diagram of the baffle plate structure in this utility model.

[0020] Legend:

[0021] 1. Base; 2. Frame; 3. Impact plate; 4. Maintenance plate; 5. Crushing mechanism; 501. Rotor disc; 502. Main shaft; 503. Square shaft; 504. Hammer shaft hole; 505. Hammer shaft; 506. Sheath; 507. Hammer head; 6. Feed hopper; 7. Baffle plate; 8. Rotating shaft; 9. Counterweight; 10. Motor; 11. Drive belt; 12. Feed chute; 13. Grate plate; 14. Side lining plate. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0023] Specific implementation examples are given below.

[0024] Please see Figures 1-4 This utility model provides a self-adjusting intelligent hammer crusher, including a base 1, a frame 2 fixedly mounted on the upper end of the base 1, an impact plate 3 fixedly mounted on the inner wall of the frame 2, a maintenance plate 4 movably mounted on one end of the frame 2, a crushing mechanism 5 movably mounted inside the frame 2, the crushing mechanism 5 including a rotor disc 501, several rotor discs 501 movably mounted inside the frame 2, a square shaft 503 passing through the rotor disc 501, a main shaft 502 fixedly mounted on one end of the square shaft 503, eight hammer shaft holes 504 opened on the rotor disc 501, a baffle plate 7 maintaining a vertical closed state under the configuration of a counterweight block 9 to effectively prevent material splashing, a rotating shaft 8 enabling the baffle plate 7 to rotate controllably when impacted by material, a feeding bin 6 receiving incoming material and guiding the material flow, the rotor disc 501 being connected to the main shaft 502 via the square shaft 503 to form a power transmission system, and the hammer shaft 505 passing through the hammer shaft holes 504 to fix the hammer head 507 to form a crushing unit.

[0025] Furthermore, such as Figure 2 and Figure 3 As shown, hammer shafts 505 are installed inside the four hammer shaft holes 504. A protective sleeve 506 is fixed to the outer ring of the rotor disk 501 by bolts. Hammer heads 507 are movably installed on the hammer shafts 505. A feeding bin 6 is fixedly installed at the upper end of the frame 2. A baffle plate 7 is movably installed on the inner wall of the feeding bin 6. A rotating shaft 8 is installed between the baffle plate 7 and the feeding bin 6. The hammer shaft 505 is the mounting shaft of the hammer head 507. The hammer head 507 is the core vulnerable part that directly impacts the material to achieve material crushing through high-speed impact. The protective sleeve 506 is installed on the outer edge of the rotor disk 501 to provide protection and rotates synchronously with the rotor. The impact plate 3 is a wear-resistant part fixed on the machine body and collides with the projectile material to achieve secondary crushing.

[0026] Furthermore, such as Figure 4As shown, a counterweight 9 is fixedly installed at the bottom of the baffle plate 7, a motor 10 is fixedly installed at the upper end of the base 1, a transmission belt 11 is movably installed between the motor 10 and the main shaft 502, a grate plate 13 is fixedly installed at the bottom of the frame 2, a feeding chute 12 is opened on the lower side of the grate plate 13, a side liner plate 14 is fixedly installed on the inner wall of the frame 2, the side liner plate 14 is a protective plate on the side of the crushing chamber and rubs against the material to achieve further grinding, the grate plate 13 is the final screening device to control the discharge of qualified material through its gaps, the feeding chute 12 is the final collection and guiding channel for qualified material, and the maintenance plate 4 provides a personnel passage for internal inspection and maintenance of the equipment.

[0027] Working principle: Material is fed into the feed hopper 6. The baffle plate 7, with the counterweight 9, remains vertically closed to effectively prevent material splashing. The rotating shaft 8 enables the baffle plate 7 to rotate controllably when impacted by material. The motor 10 drives the main shaft 502 to rotate via the transmission belt 11. The main shaft 502 drives the square shaft 503 to rotate synchronously. Several rotor discs 501 fixed on the square shaft 503 rotate at high speed. The hammers 507 mounted on the hammer shaft 505 expand radially under centrifugal force. The outer sheath 506 of the rotor disc 501 rotates synchronously with the rotor. After the material enters the crushing chamber, it is first impacted by the hammers. The violent impact of hammer 507 causes the crushed material to be thrown against the impact plate 3 for secondary crushing. Subsequently, the material is ground and crushed on the surface of the side liner plate 14. Material that does not meet the particle size requirements continues to be repeatedly impacted by hammer 507 in the crushing chamber. Qualified material falls through the gaps in the grate plate 13 and is finally discharged from the machine body through the feed chute 12. Throughout the process, the maintenance plate 4 provides a channel for equipment maintenance. The design of eight hammer shaft holes 504 ensures that the backup station can be used immediately when the four sets of hammer shafts 505 are worn. The base 1 provides stable support for the entire equipment. This structure realizes continuous and efficient operation of the crushing operation.

[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A self-adjusting intelligent hammer crusher, comprising a base (1), characterized in that: A frame (2) is fixedly installed at the upper end of the base (1). A counter-attack plate (3) is fixedly installed on the inner wall of the frame (2). A maintenance plate (4) is movably installed at one end of the frame (2). A crushing mechanism (5) is movably installed inside the frame (2). The crushing mechanism (5) includes a rotor disk (501). Several rotor disks (501) are movably installed inside the frame (2). A square shaft (503) passes through the rotor disk (501). A main shaft (502) is fixedly installed at one end of the square shaft (503). The main shaft (502) is made of 42CrMo. Eight hammer shaft holes (504) are opened on the rotor disk (501).

2. The self-adjusting intelligent hammer crusher according to claim 1, characterized in that: Hammer shafts (505) are provided inside the four hammer shaft holes (504), and a protective sleeve (506) is fixed to the outer ring of the rotor disk (501) by bolts. The protective sleeve (506) is made of ZGMn17Cr2.

3. The self-adjusting intelligent hammer crusher according to claim 2, characterized in that: A hammer head (507) is movably mounted on the hammer shaft (505). The hammer head (507) is made of hot-composite bimetallic high-chromium alloy. A feeding bin (6) is fixedly mounted on the upper end of the frame (2).

4. The self-adjusting intelligent hammer crusher according to claim 3, characterized in that: The inner wall of the feeding hopper (6) is movably provided with a baffle plate (7), and a rotating shaft (8) is provided between the baffle plate (7) and the feeding hopper (6).

5. A self-adjusting intelligent hammer crusher according to claim 4, characterized in that: A counterweight (9) is fixedly installed at the bottom of the baffle plate (7), and a motor (10) is fixedly installed at the upper end of the base (1).

6. A self-adjusting intelligent hammer crusher according to claim 5, characterized in that: A transmission belt (11) is movably arranged between the motor (10) and the main shaft (502), and a grate plate (13) is fixedly arranged at the bottom of the frame (2).

7. A self-adjusting intelligent hammer crusher according to claim 6, characterized in that: The lower side of the grate bar (13) is provided with a feeding trough (12), and the inner wall of the frame (2) is fixedly provided with a side lining plate (14).

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