Efficient iron removing and recycling device

CN224865585UActive Publication Date: 2026-10-20HEBEI JINGLAN CEMENT CO LTD
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Patent Information

Application Number
CN202522385005.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-11
Publication Date
2026-10-20
Estimated Expiration
2035-11-11

AI Technical Summary

Technical Problem

[0004]本实用新型要解决的技术问题是,提供一种高效除铁及回收装置,以解决现有的水泥原料输送过程中还存在着大块磁性杂质会损坏辊压机、输送设备等问题

Benefits of technology

[0012]本申请提供一种高效除铁及回收装置,所述第三除铁单元在所述回收装置工作结束后,正对于所述第二出料口设置有一所述铁屑回收桶。

✦ Generated by Eureka AI based on patent content.

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Abstract

A kind of high-efficiency iron removal and recovery device, at least include: primary iron removal unit, secondary iron removal unit and tertiary iron removal unit;The primary iron removal unit includes first cavity, crushing shaft, first feed port, first discharge port, first recovery unit;The crushing shaft penetrates the first cavity, the crushing shaft one end is provided with motor, the first discharge port is arranged in the first cavity near ground side, the first feed port is opposite to the first discharge port, the first recovery unit is arranged in the first cavity adjacent to the first discharge port side, the first recovery unit includes first recovery pipeline, first conducting coil and first recovery barrel;The first conducting coil is arranged on the outer wall of the first recovery pipeline, the first recovery barrel is magnetically attracted barrel that can be electrified, and the first recovery barrel is arranged at the leading end of the first recovery pipeline;Its beneficial effects are: (1) iron removal effect is strong, and recovery efficiency is high;(2) automatic iron removal, and efficiency is high.
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Description

Technical Field

[0001] This utility model relates to the field of iron removal device technology, specifically to a high-efficiency iron removal and recovery device. Background Technology

[0002] During the raw material transportation stage of cement production, large magnetic impurities (such as drill bit fragments and shovel teeth) are generally found in raw materials such as limestone and clay. These impurities can damage core components such as roller presses and conveying equipment. Therefore, iron impurities in raw materials need to be removed by iron removers before they enter the production line.

[0003] Therefore, in the existing cement raw material transportation process, there are still problems such as large magnetic impurities damaging the roller press and conveying equipment. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide an efficient iron removal and recycling device to solve the problem that large magnetic impurities can damage roller presses and conveying equipment in the existing cement raw material transportation process.

[0005] This application provides a high-efficiency iron removal and recovery device, which includes at least: a primary iron removal unit, a secondary iron removal unit, and a tertiary iron removal unit; The primary iron removal unit includes a first cavity, a crushing shaft, a first feed inlet, a first discharge outlet, and a first recycling unit. The crushing shaft passes through the first cavity, and a motor is installed at one end of the crushing shaft. The first discharge outlet is located on the side of the first cavity near the ground, and the first feed inlet is directly opposite the first discharge outlet. The first recycling unit is located on the side of the first cavity near the first discharge outlet. The first recycling unit includes a first recycling pipe, a first conductive coil, and a first recycling bin. The first conductive coil is installed on the outer wall of the first recycling pipe, and the first recycling bin is an electrically energized magnetic bin located at the outlet end of the first recycling pipe. The secondary iron removal unit includes a second cavity, a second inlet, a second outlet, and a second recovery unit; the second cavity is connected to the first outlet, the second inlet coincides with the first outlet, the second outlet is directly opposite the first outlet, and the second recovery unit is located on the side adjacent to the second outlet; The third iron removal unit is separately located directly below the second iron removal unit relative to the first iron removal unit and the second iron removal unit. The third iron removal unit includes a cement recycling bin and an iron filings recycling bin.

[0006] This application provides a high-efficiency iron removal and recycling device, wherein the first discharge port includes a first filter screen, which is used to block large iron filings from being discharged from the first discharge port along with cement due to gravity.

[0007] This application provides a high-efficiency iron removal and recovery device, wherein the second discharge port further includes a second filter screen, which is a magnetic filter screen.

[0008] This application provides a high-efficiency iron removal and recovery device, wherein the mesh density of the second filter screen is greater than that of the first filter screen.

[0009] This application provides a high-efficiency iron removal and recycling device, wherein the second recycling unit includes a second recycling pipe, a second conductive coil, and a second recycling bucket.

[0010] This application provides a high-efficiency iron removal and recycling device, wherein the second recycling pipe is a stainless steel pipe, the second conductive coil is disposed on the outer wall of the second recycling pipe, and the second recycling bucket is disposed at the outlet end of the second recycling pipe.

[0011] This application provides a high-efficiency iron removal and recycling device. The third iron removal unit is separately arranged below the second iron removal unit relative to the first iron removal unit and the second iron removal unit. When the recycling device is working, the third iron removal unit is provided with a cement recycling bucket directly opposite the second discharge port.

[0012] This application provides a high-efficiency iron removal and recycling device. After the recycling device has finished working, the third iron removal unit is provided with an iron scrap recycling bin opposite the second discharge port.

[0013] This application provides a high-efficiency iron removal and recycling device, comprising at least: a primary iron removal unit, a secondary iron removal unit, and a tertiary iron removal unit; the primary iron removal unit includes a first cavity, a crushing shaft, a first feed inlet, a first discharge outlet, and a first recycling unit; the crushing shaft passes through the first cavity, and a motor is installed at one end of the crushing shaft; the first discharge outlet is located on the side of the first cavity near the ground, the first feed inlet is directly opposite the first discharge outlet, and the first recycling unit is located on the side of the first cavity near the first discharge outlet; the first recycling unit includes a first recycling pipe, a first conductive coil, and a first recycling bin; the first conductive coil is installed on the outer wall of the first recycling pipe, and the first recycling bin is an electrically conductive magnetic bin located at the outlet end of the first recycling pipe; the secondary iron removal unit includes a second cavity, a second feed inlet, a second discharge outlet, and a second recycling unit; the second cavity is connected to the first discharge outlet, the second feed inlet coincides with the first discharge outlet, the second discharge outlet is directly opposite the first discharge outlet, and the second recycling unit is located on the side of the first cavity near the first discharge outlet. Adjacent to the second discharge port; the third iron removal unit is separately located directly below the second iron removal unit relative to the first and second iron removal units. The third iron removal unit includes a cement recycling bin and an iron filings recycling bin. Its beneficial effects are: firstly, the iron removal and recycling device includes three iron removal units, each of which includes a recycling unit, which recovers iron filings while removing iron, resulting in strong iron removal effect and high recycling efficiency; secondly, the primary iron removal unit includes the crushing shaft and the primary recycling unit, which includes a first recycling pipe and a first recycling bin. The outer wall of the first recycling pipe includes a conductive coil, and the first recycling bin is an electrically energized magnetic bin. When the first recycling pipe is energized, it attracts iron filings from the primary iron removal unit to the first recycling pipe. Since the first recycling bin is an electrically energized magnetic bin, when it is energized, the magnetic force of the first recycling bin is greater than that of the first recycling pipe, and the iron filings and impurities are absorbed from the first recycling pipe to the first recycling bin, resulting in automated iron removal and high efficiency. Attached Figure Description

[0014] Figure 1 This is a first structural schematic diagram of a preferred embodiment of the high-efficiency iron removal and recycling device of the present invention; In the diagram: 1-First-stage iron removal unit, 11-First feed inlet, 12-First discharge outlet, 131-First crushing shaft, 132-Second crushing shaft, 133-Motor, 141-First recovery pipe, 142-First conductive coil, 143-First recovery bin, 15-First filter screen, 2-Second-stage iron removal unit, 21-Second discharge outlet, 221-Second recovery pipe, 222-Second conductive coil, 223-Second recovery bin, 231-First support leg, 232-Second support leg, 24-Second filter screen, 3-Third-stage iron removal unit. Detailed Implementation

[0015] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0016] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection. They can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0017] The technical problem to be solved by this utility model is to address the issue that large magnetic impurities can damage roller presses and conveying equipment during the existing cement raw material transportation process.

[0018] Please see Figure 1Specifically, this application provides a high-efficiency iron removal and recycling device, comprising at least: a primary iron removal unit 1, a secondary iron removal unit 2, and a tertiary iron removal unit 3; the primary iron removal unit 1 includes a first cavity, a crushing shaft, a first feed inlet 11, a first discharge outlet 12, and a first recycling unit; the crushing shaft passes through the first cavity, and a motor 133 is provided at one end of the crushing shaft; the first discharge outlet 12 is located on the side of the first cavity near the ground, the first feed inlet 11 is directly opposite the first discharge outlet 12, and the first recycling unit is located on the side of the first cavity near the first discharge outlet 12; the first recycling unit includes a first recycling pipe 141, a first conductive coil 142, and a first recycling bin 143; the first conductive coil 142 is located on the side of the first cavity near the first discharge outlet 12. The outer wall of the first recycling pipe 141; the first recycling bin 143 is an electrically energized magnetic bin; the first recycling bin 143 is located at the outlet end of the first recycling pipe 141; the secondary iron removal unit 2 includes a second cavity, a second inlet, a second outlet 21, and a second recycling unit; the second cavity is connected to the first outlet 12; the second inlet coincides with the first outlet 12; the second outlet 21 is directly opposite the first outlet 12; the second recycling unit is located on the side adjacent to the second outlet 21; the third iron removal unit 3 is located separately below the second iron removal unit 2 relative to the first iron removal unit 1 and the second iron removal unit 2; the third iron removal unit 3 includes a cement recycling bin and an iron filings recycling bin.

[0019] This application provides a high-efficiency iron removal and recycling device. The first discharge port 12 includes a first filter screen 15, which is used to block large iron filings from being discharged from the first discharge port 12 along with cement due to gravity.

[0020] This application provides a high-efficiency iron removal and recovery device. The second discharge port 21 further includes a second filter screen 24. The second filter screen 24 is a magnetic filter screen, which can adsorb a portion of the iron filings impurities mixed in the cement raw materials, just like the second recovery pipe 221, thereby improving the iron removal effect.

[0021] This application provides a high-efficiency iron removal and recovery device, wherein the mesh density of the second filter screen 24 is greater than the mesh density of the first filter screen 15.

[0022] This application provides an efficient iron removal and recycling device, wherein the second recycling unit includes a second recycling pipe 221, a second conductive coil 222, and a second recycling bucket 223.

[0023] This application provides an efficient iron removal and recycling device, wherein the second recycling pipe 221 is a stainless steel pipe, the second conductive coil 222 is disposed on the outer wall of the second recycling pipe 221, and the second recycling bucket 223 is disposed at the outlet end of the second recycling pipe 221.

[0024] This application provides a high-efficiency iron removal and recycling device. The third iron removal unit 3 is separately arranged below the second iron removal unit 2 relative to the first iron removal unit 1 and the second iron removal unit 2. When the recycling device is working, the third iron removal unit 3 is provided with a cement recycling bucket directly opposite the second discharge port 21.

[0025] This application provides a high-efficiency iron removal and recycling device. After the recycling device has finished working, the third iron removal unit 3 is provided with an iron scrap recycling bin facing the second discharge port 21.

[0026] This application provides a high-efficiency iron removal and recovery device, comprising at least two of the aforementioned crushing shafts. It is understood that the more crushing shafts there are, the more dispersed and uniform the cement raw materials are mixed, which is more conducive to the recovery of iron filings and impurities. Figure 1 It includes a first crushing shaft 131 and a second crushing shaft 132.

[0027] This application provides a high-efficiency iron removal and recycling device, wherein the motor 133 is directly connected to one of the crushing shafts. In one embodiment, one crushing shaft is directly connected to the motor 133, while the other crushing shafts are indirectly connected to the motor 133 via belts, sprockets, gears, or couplings.

[0028] To facilitate understanding of the embodiments of this solution by those skilled in the art, the working principle of this solution is briefly explained below in conjunction with specific application scenarios: Specifically, when the iron removal and recycling device is ready to start working, it is activated, the first recycling pipe 141, the second recycling pipe 221 and the first recycling bin 143 are energized, the motor 133 is started, the crushing shaft begins to rotate, and the cement raw material is poured into the first-stage iron removal unit 1 from the first feed inlet 11. Under the stirring of the crushing shaft, large lumps and clumps of raw material are broken into fine and uniform raw material in the first-stage iron removal unit 1. Impurities containing iron filings are adsorbed by the first recycling pipe 141 under the action of the magnetic field. Since the surface area and the amount of magnetic material used in the first recycling bin 143 are greater than those in the first recycling pipe 141, the magnetic field strength of the first recycling bin 143 is greater than that of the first recycling pipe 141. Therefore, iron filings and impurities enter the first recycling bin 143 from the first recycling pipe 141 and are directly recycled by the first recycling bin 143, which is convenient, simple and requires no manual operation.

[0029] Furthermore, cement and fine iron filings that are not adsorbed by the first recycling pipe 141 are discharged from the first outlet 12 through the first filter screen 15 to the secondary iron removal unit 2. Due to the filtration by the first filter screen 15, the cement raw material entering the secondary iron removal unit 2 has a smaller particle size. When the smaller particle size raw material is filtered by the second filter screen 24, it enters the raw material recycling bin. The fine iron filings mixed in the cement raw material are adsorbed in the second filter screen 24, the second recycling pipe 221, or the second recycling bin 223. The cement raw material bin in the third iron removal unit 3 can then obtain clean cement raw material. After the cement raw material is discharged from the second outlet 21, the cement recycling bin is removed, and the iron filings recycling bin is placed directly below the second outlet 21. The power supply of the recycling device is disconnected, so that the iron filings retained on the second filter screen 24 fall into the iron filings recycling bin and are recycled by the iron filings recycling bin.

[0030] Furthermore, any cement raw materials and impurities that are not completely removed from the primary iron removal unit 1 and the secondary iron removal unit 2 can also be cleaned through the first recovery pipe 141 and the second recovery pipe 221, to prevent cement raw materials from clogging the recovery device at the first filter screen 15 or the second filter screen 24, thus affecting subsequent production and processes.

[0031] This application provides a high-efficiency iron removal and recovery device, comprising at least: a primary iron removal unit 1, a secondary iron removal unit 2, and a tertiary iron removal unit 3; the primary iron removal unit 1 includes a first cavity, a crushing shaft, a first feed inlet 11, a first discharge outlet 12, and a first recovery unit; the crushing shaft passes through the first cavity, and a motor 133 is provided at one end of the crushing shaft; the first discharge outlet 12 is located on the side of the first cavity near the ground, the first feed inlet 11 is directly opposite the first discharge outlet 12, and the first recovery unit is located on the side of the first cavity adjacent to the first discharge outlet 12; the first recovery unit includes a first... The system includes a recycling pipe 141 and a first recycling bin 143. The first recycling pipe 141 is a stainless steel pipe, and its outer wall contains a conductive coil. The first recycling bin 143 is an electrically conductive magnetic bin, located at the outlet end of the first recycling pipe 141. The secondary iron removal unit 2 includes a second cavity, a second inlet, a second outlet 21, and a second recycling unit. The second cavity is connected to the first outlet 12, the second inlet coincides with the first outlet 12, and the second outlet 21 is directly opposite the first outlet 12. The second recycling unit... The first-stage iron removal unit 3 is located adjacent to the second discharge port 21. The third iron removal unit 3 is separately located directly below the second iron removal unit 2, relative to the first iron removal unit 1 and the second iron removal unit 2. The third iron removal unit 3 includes a cement recycling bin and an iron filings recycling bin. Its advantages are: firstly, the iron removal and recycling device includes three iron removal units, each of which includes a recycling unit, allowing for the recycling of iron filings while removing iron, resulting in strong iron removal and high recycling efficiency; secondly, the first-stage iron removal unit 1 includes the crushing shaft and the first-stage recycling unit, which includes a first recycling pipe 141 and... The first recycling bin 143 has a conductive coil on its outer wall. The first recycling bin 143 is an electrically energized magnetic bin. When the first recycling pipe 141 is energized, iron filings are attracted from the first-stage iron removal unit 1 to the first recycling pipe 141. Since the first recycling bin 143 is an electrically energized magnetic bin, when the first recycling bin 143 is energized, the magnetic force of the first recycling bin 143 is greater than the magnetic force of the first recycling pipe 141. Iron filings and impurities are absorbed from the first recycling pipe 141 to the first recycling bin 143, achieving automated iron removal with high efficiency.

[0032] All other parts of this utility model that are not described in detail belong to the prior art, and therefore will not be described in detail here.

[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A high-efficiency iron removal and recovery device, characterized in that, It should include at least: a primary iron removal unit, a secondary iron removal unit, and a tertiary iron removal unit; The primary iron removal unit includes a first cavity, a crushing shaft, a first feed inlet, a first discharge outlet, and a first recycling unit. The crushing shaft passes through the first cavity, and a motor is installed at one end of the crushing shaft. The first discharge outlet is located on the side of the first cavity near the ground, and the first feed inlet is directly opposite the first discharge outlet. The first recycling unit is located on the side of the first cavity near the first discharge outlet. The first recycling unit includes a first recycling pipe, a first conductive coil, and a first recycling bin. The first conductive coil is installed on the outer wall of the first recycling pipe, and the first recycling bin is an electrically energized magnetic bin located at the outlet end of the first recycling pipe. The secondary iron removal unit includes a second cavity, a second inlet, a second outlet, and a second recovery unit; the second cavity is connected to the first outlet, the second inlet coincides with the first outlet, the second outlet is directly opposite the first outlet, and the second recovery unit is located on the side adjacent to the second outlet; The third iron removal unit is separately located directly below the second iron removal unit relative to the first iron removal unit and the second iron removal unit. The third iron removal unit includes a cement recycling bin and an iron filings recycling bin.

2. The high-efficiency iron removal and recovery device according to claim 1, characterized in that, The first discharge port includes a first filter screen.

3. The high-efficiency iron removal and recovery device according to claim 1, characterized in that, The second discharge port also includes a second filter screen, which is a magnetic filter screen.

4. The high-efficiency iron removal and recovery device according to claim 3, characterized in that, The mesh density of the second filter is greater than that of the first filter.

5. The high-efficiency iron removal and recovery device according to claim 1, characterized in that, The second recycling unit includes a second recycling pipe, a second conductive coil, and a second recycling bin.

6. The high-efficiency iron removal and recovery device according to claim 5, characterized in that, The second recycling pipe is a stainless steel pipe, the second conductive coil is disposed on the outer wall of the second recycling pipe, and the second recycling bucket is disposed at the outlet end of the second recycling pipe.

7. The high-efficiency iron removal and recovery device according to claim 1, characterized in that, The third iron removal unit is separately located below the second iron removal unit relative to the first iron removal unit and the second iron removal unit. When the recycling device is working, the third iron removal unit is provided with a cement recycling bucket directly opposite the second discharge port.

8. The high-efficiency iron removal and recovery device according to claim 7, characterized in that, After the recycling device has finished working, the third iron removal unit is provided with an iron scrap recycling bin directly opposite the second discharge port.