Iron removing and chip removing device for glaze production

Abstract

The utility model provides a kind of iron-removing and chip-removing equipment for glaze production, it is related to iron-removing device technical field, including iron-removing cylinder;Iron-removing cylinder is equipped with support sieve plate, support sieve plate is distributed with slurry hole, and support sieve plate surface is fixed with slurry screen;Iron-removing cylinder top is fixed with driving motor;The output shaft of driving motor is connected with rotating disc, and the rotating disc is connected with multiple adsorption extrusion plates, and the middle part of adsorption extrusion plate is equipped with the adsorption installation groove that penetrates, and one magnetic force plate is fixedly installed in each adsorption installation groove, and the bottom of adsorption extrusion plate is fixedly equipped with extrusion strip, and the side of extrusion strip is equipped with extrusion slope.The utility model has the beneficial effects that: the glaze slurry to be treated is continuously input on the slurry screen in iron-removing cylinder when the iron-removing and chip-removing equipment for material production works;Driving motor shell drives rotating disc and adsorption extrusion plate to rotate, and when adsorption extrusion plate rotates, the magnetic force plate fixed in adsorption extrusion plate can adsorb iron filings impurities mixed in glaze slurry.

Description

Technical Field

[0001] This utility model relates to the technical field of iron removal devices, specifically an iron removal and chip removal device for glaze production. Background Technology

[0002] In the glaze production process, the quality of the glaze slurry directly affects the performance of the final glaze layer (such as gloss, density, and corrosion resistance). However, during the mining, crushing, grinding, and mixing of glaze raw materials (such as feldspar, quartz, and clay), magnetic impurities such as iron filings and slag are often mixed in. If these iron filings and impurities are not effectively removed, they will adhere to the glaze surface after firing, causing defects such as black spots, pinholes, and color differences in the glaze layer, severely reducing the product qualification rate and even affecting the service life of ceramic products. Currently, the commonly used iron removal methods in glaze production mainly include manual screening and magnetic rod adsorption screening. Manual screening relies on manual picking, which is labor-intensive and cannot meet the needs of large-scale production; magnetic rod adsorption screening involves introducing magnetic rods to adsorb iron filings from the glaze.

[0003] Chinese Patent Application No. CN201922351922.8 discloses a ceramic glaze iron removal device. This device includes a tank, with a motor at the top connected to a stirring shaft equipped with blades. Supports A and B are staggered on the inner wall of the tank, with different heights inside the tank. An insertable iron removal rod A is mounted on support A, and an insertable iron removal rod B is mounted on support B. The bottom of the tank has feet and a slurry outlet. This iron removal device is scientifically and rationally designed, effectively removing iron impurities from ceramic glazes, saving energy and protecting the environment, thus reducing production costs.

[0004] Existing iron removal devices have the following shortcomings: During the iron removal process, the glaze of ceramics is in a slurry state. The slurry state of the glaze will produce agglomeration during the mixing process, that is, there will be some large slurry particles in the glaze. Existing magnetic separators can only adsorb fine iron filings, and the removal effect on iron filings wrapped in large slurry particles (such as iron slag combined with clay and quartz) is poor. This will lead to incomplete iron removal, thus affecting the quality of ceramic products. Utility Model Content

[0005] To overcome the shortcomings of existing technologies, the purpose of this utility model is to provide an iron removal and chip removal device for glaze production. When the adsorption and extrusion plate of this device rotates, the extrusion bars below the plate apply pressure to the inclined surface, crushing large particles of glaze slurry. This exposes the iron filings encased in the large particles, allowing them to be adsorbed and removed by the magnetic plate. This iron removal and chip removal device effectively improves the removal rate of iron filings and impurities in glaze slurry, preventing the problem of iron filings being encased in large particles and unable to be fully removed. Furthermore, this device can also crush large particles of slurry, improving the fineness of the glaze slurry.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: an iron removal and chip removal device for glaze production, comprising an iron removal cylinder; a supporting screen plate is provided inside the iron removal cylinder, the supporting screen plate is distributed with mud holes, and a mud screen is fixedly provided on the surface of the supporting screen plate; A drive motor is fixed to the top of the iron removal cylinder; a rotating disk is rotatably provided above the supporting screen plate, the lower end of the output shaft of the drive motor is connected to the rotating disk, a plurality of adsorption and squeezing plates are connected on the rotating disk, and the ends of the adsorption and squeezing plates are fixed on the rotating disk; The adsorption extrusion plate has a through adsorption mounting groove in the middle, and a magnetic plate is fixedly installed in each adsorption mounting groove. An extrusion strip is fixedly provided at the bottom of the adsorption extrusion plate, and the extrusion strip has an extrusion slope on at least one side.

[0007] Furthermore, the inner wall of the iron removal cylinder is provided with a fixed boss, and the edge of the supporting screen plate is fixed to the fixed boss.

[0008] Furthermore, a vibrator is also provided at the bottom of the supporting screen plate.

[0009] Furthermore, the top of the iron removal cylinder is provided with a motor mounting plate, both ends of which are fixed to the edge of the iron removal cylinder, and the drive motor is fixed to the motor mounting plate.

[0010] Furthermore, the motor mounting plate is provided with a through hole, the bottom of the output shaft of the drive motor is provided with a connecting thread, the top of the rotating disk is fixedly provided with a threaded connecting sleeve, the bottom of the output shaft of the drive motor passes through the through hole, and the bottom of the output shaft of the drive motor is fixedly connected to the threaded connecting sleeve by means of a threaded connection.

[0011] Furthermore, the bottom of the iron removal cylinder is provided with a discharge funnel, and the bottom of the discharge funnel is provided with a discharge port.

[0012] Furthermore, the discharge hopper is provided with multiple support legs below it, so that the iron cylinder is supported on the ground by the support legs, thereby suspending the discharge port in the air.

[0013] Furthermore, the rotating disk is provided with multiple positioning and mounting slots, and each adsorption and extrusion plate has a mounting end plate at its end, with each mounting end plate fixedly installed in a positioning and mounting slot.

[0014] Furthermore, the adsorption installation groove is provided with a fixed support plate, which is an annular plate. A connecting ear plate is provided at each end of the fixed support plate. The magnetic plate is supported on the fixed support plate, and the two ends of the magnetic plate are fixed to the connecting ear plate by screws.

[0015] Furthermore, the extrusion strip is a strip plate with an isosceles rectangular cross-section, and both ends of the extrusion strip are fixed to the bottom of the adsorption extrusion plate, with the two sides of the extrusion strip being the extrusion slope.

[0016] The beneficial effects of the iron removal and chip removal equipment for glaze production of this utility model are as follows: (1) The iron removal and chip removal equipment includes an iron removal cylinder; a supporting screen plate is provided inside the iron removal cylinder, the supporting screen plate is distributed with mud holes, and a mud screen is fixedly provided on the surface of the supporting screen plate; a drive motor is fixed at the top of the iron removal cylinder; the output shaft of the drive motor is connected to a rotating disk, and multiple adsorption extrusion plates are connected on the rotating disk. The adsorption extrusion plate is provided with a through adsorption mounting groove in the middle, and a magnetic plate is fixedly installed in each adsorption mounting groove. An extrusion strip is fixedly provided at the bottom of the adsorption extrusion plate, and an extrusion inclined surface is provided on the side of the extrusion strip. When the iron removal and chip removal equipment for material production is working, the glaze slurry to be treated is continuously input into the mud screen in the iron removal cylinder; the drive motor housing drives the rotating disk and the adsorption extrusion plate to rotate. When the adsorption extrusion plate rotates, the magnetic plate fixed inside the adsorption extrusion plate can adsorb the iron chip impurities mixed in the glaze slurry.

[0017] (2) The extrusion bar below the adsorption extrusion plate of the iron removal and chip removal equipment can crush large particles of glaze slurry through its pressure inclined surface when rotating, thus exposing the iron filings wrapped in the large particles of slurry, which are then adsorbed and removed by the magnetic plate. This iron removal and chip removal equipment can effectively improve the removal rate of iron filings impurities in glaze slurry, prevent the problem of iron filings being wrapped in large particles of slurry and not being fully removed, and can also crush large particles of slurry, improving the fineness of the glaze slurry. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of an iron removal and chip removal device for glaze production according to an embodiment of the present invention (mud screen omitted).

[0019] Figure 2 This is a top view of an iron removal and chip removal device for glaze production according to an embodiment of this utility model.

[0020] Figure 3 This is an exploded view of an iron removal and chip removal device for glaze production according to an embodiment of this utility model.

[0021] Figure 4 yes Figure 3 Enlarged view of point A in the middle.

[0022] Figure 5 This is a partial structural schematic diagram of an iron removal and chip removal device for glaze production according to an embodiment of this utility model.

[0023] Figure 6This is a schematic diagram of the adsorption extrusion plate and magnetic plate of an iron removal and chip removal device for glaze production according to an embodiment of the present invention.

[0024] In the above diagram: 100-Iron removal cylinder, 101-Discharge funnel, 102-Discharge port, 103-Support leg, 104-Fixing boss, 200-Drive motor, 201-Motor mounting plate, 202-Output shaft, 300-Support screen plate, 301-Mulch hole, 400-Mulch screen, 500-Rotating disc, 501-Positioning mounting groove, 502-Threaded connecting sleeve, 600-Adsorption extrusion plate, 601-Mounting end plate, 602-Adsorption mounting groove, 603-Fixing support plate, 604-Connecting ear plate, 605-Extrusion strip, 606-Extrusion inclined surface, 700-Magnetic plate, 800-Large particle slurry. Detailed Implementation

[0025] To make the objectives, technical solutions and advantages of this utility model clearer, the embodiments of this utility model will be further described below with reference to the accompanying drawings.

[0026] Please refer to Figures 1 to 6 This utility model discloses an iron removal and chip removal device for glaze production, including an iron removal cylinder 100. The iron removal cylinder 100 is a cylindrical structure without a cover. In this embodiment, the bottom of the iron removal cylinder 100 is provided with a discharge funnel 101, the bottom of the discharge funnel 101 is provided with a discharge port 102, and a plurality of support legs 103 are provided below the discharge funnel 101. The iron removal cylinder 100 is supported on the ground by the support legs 103, thereby suspending the discharge port 102. When the iron removal and chip removal device is in use, the discharge port 102 can be connected to a discharge conduit or a glaze container can be placed at the discharge port 102 to collect the processed glaze slurry.

[0027] The iron removal cylinder 100 is provided with a support screen plate 300, which has a plurality of mud holes 301 distributed thereon. A mud screen 400 is fixedly provided on the surface of the support screen plate 300, so that the mud screen 400 can cover all the mud holes 301.

[0028] A drive motor 200 is fixed to the top of the iron removal cylinder 100; a rotating disk 500 is rotatably mounted above the supporting screen plate 300, and the lower end of the output shaft 202 of the drive motor 200 is connected to the rotating disk 500. Multiple adsorption and squeezing plates 600 are connected to the rotating disk 500, and the ends of the adsorption and squeezing plates 600 are fixed to the rotating disk 500. Specifically, the rotating disk 500 is also provided with multiple positioning and mounting grooves 501, and each adsorption and squeezing plate 600 has a mounting end plate 601 at its end. Each mounting end plate 601 is fixedly installed in a positioning and mounting groove 501, wherein the mounting end plate 601 can be fixed to the rotating disk 500 by welding.

[0029] The adsorption extrusion plate 600 has an adsorption mounting groove 602 extending through its center. A magnetic plate 700 is fixedly installed within each adsorption mounting groove 602. The magnetic plate 700 is detachably fixed within the adsorption mounting groove 602. The magnetic plate 700 is a rectangular plate, which may be made of a stainless steel outer shell and a strong magnetic material filled within the outer shell. An adsorption gap is formed between the bottom surface of the magnetic plate 700 and the surface of the mud screen 400. An extrusion strip 605 is fixedly provided at the bottom of the adsorption extrusion plate 600. At least one side of the extrusion strip 605 has an extrusion slope 606. The bottom surface of the extrusion strip 605 forms an extrusion gap with the surface of the mud screen 400. The extrusion slope 606 connects the adsorption gap and the extrusion gap.

[0030] When the iron removal and chip removal equipment is working, the drive motor 200 can drive the adsorption and extrusion plate 600 to rotate. The extrusion bar 605 can crush the large particles of mud 800 on the surface of the mud screen 400 by extrusion, thereby exposing the iron chips wrapped around the large particles of mud 800. The magnetic plate 700 can adsorb and remove the exposed iron chips. The extrusion bar 605 can also crush the large particles of mud 800 during the iron removal process, thereby improving the fineness of the glaze mud.

[0031] In a preferred embodiment, the inner wall of the iron removal cylinder 100 is provided with a fixing boss 104, and the edge of the supporting screen plate 300 is fixed to the fixing boss 104. The supporting screen plate 300 can be fixed to the fixing boss 104 by welding or bolting.

[0032] In a preferred embodiment, the bottom of the support screen plate 300 is also provided with a vibrator, which is located in the middle of the bottom surface of the support screen plate 300. The vibrator is used to vibrate the mud on the support screen plate 300, so that the magnetic plate 700 can adsorb iron filings in the mud.

[0033] In a preferred embodiment, the top of the iron removal cylinder 100 is provided with a motor mounting plate 201, both ends of which are fixed to the edges of the iron removal cylinder 100. The drive motor 200 is fixed to the motor mounting plate 201. The motor mounting plate 201 is provided with a through hole, and the lower end of the output shaft 202 of the drive motor 200 is provided with a connecting thread. The top of the rotating disk 500 is fixed with a threaded connecting sleeve 502, and the lower end of the output shaft 202 of the drive motor 202 passes through the through hole and is fixedly connected to the threaded connecting sleeve 502 by a threaded connection.

[0034] In a preferred embodiment, a fixed support plate 603 is provided inside the adsorption mounting groove 602. The fixed support plate 603 is an annular plate, and a connecting ear plate 604 is provided at each end of the fixed support plate 603. A magnetic plate 700 is supported on the fixed support plate 603, and both ends of the magnetic plate 700 are fixed to the connecting ear plates 604 by screws. The extrusion strip 605 is a strip plate with an isosceles rectangular cross-section. Both ends of the extrusion strip 605 are fixed to the bottom of the adsorption extrusion plate 600, and the two sides of the extrusion strip 605 are the extrusion inclined surfaces 606. The extrusion inclined surfaces 606 can guide large particles of mud 800 in the adsorption gap into the extrusion gap, ensuring that the extrusion strip 605 can fully break up the large particles of mud 800 during rotation. The double extrusion inclined surface structure allows the extrusion strip 605 to adapt to the bidirectional rotation of the adsorption extrusion plate 600. The magnetic plate 700 is connected to the adsorption and extrusion plate 600 by screws, which ensures that the magnetic plate 700 can be easily removed, thus facilitating the cleaning of iron filings adsorbed on the lower part of the magnetic plate 700 by the staff.

[0035] The working process of this utility model's iron removal and chip removal equipment for glaze production is as follows: Glaze slurry to be treated is continuously pumped onto a slurry screen 400. The sieve aperture of the slurry screen 400 is very small (the slurry will not directly pass through the slurry screen 400). The drive motor 200 drives the rotating disk 500 and the adsorption extrusion plate 600 to rotate (simultaneously, the vibrator drives the supporting screen plate 300 to vibrate). The adsorption extrusion plate 600 sweeps across the entire surface of the slurry screen 400, adsorbing and removing exposed iron chips from the slurry. The extrusion bar 605, during rotation, can crush large particles of slurry 800 in the glaze slurry through its extrusion slope 606, thus exposing the iron chips encased in the large particles of slurry 800, which are then adsorbed and removed by the magnetic plate 700. During rotation, the extrusion bar 605 can force the slurry through the slurry screen 400. The magnetically treated slurry passes through the slurry hole 301 into the discharge funnel 101 and falls out from the discharge port 102.

[0036] In the above process, the iron removal and chip removal equipment for glaze production of this utility model, when the drive motor 200 drives the adsorption and extrusion plate 600 to rotate, squeezes and crushes the large particles 800 of the slurry, exposing the iron chips wrapped in the large particles 800. The combination of the support screen plate 300 and the slurry screen 400 can pre-filter some coarse particle impurities. The setting of the vibrator further loosens the clumps of slurry, improves the iron chip adsorption efficiency, and at the same time improves the fineness of the glaze slurry.

[0037] In this document, the directional terms such as front, back, top, and bottom are defined based on the location of the components in the accompanying drawings and their relative positions to each other, solely for the purpose of clarity and convenience in expressing the technical solution. It should be understood that the use of these directional terms should not limit the scope of protection claimed in this application.

[0038] Where there is no conflict, the above embodiments and features described herein can be combined with each other.

[0039] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A glaze production iron removal and chip removal device, characterized in that, Including iron removal cylinder (100); The iron removal cylinder (100) is provided with a support screen plate (300), the support screen plate (300) is provided with mud holes (301), and a mud screen (400) is fixedly provided on the surface of the support screen plate (300). The top of the iron removal cylinder (100) is fixed with a drive motor (200); a rotating disk (500) is rotatably provided above the supporting screen plate (300), the lower end of the output shaft (202) of the drive motor (200) is connected to the rotating disk (500), and a plurality of adsorption and extrusion plates (600) are connected on the rotating disk (500), the ends of the adsorption and extrusion plates (600) are fixed on the rotating disk (500); The adsorption extrusion plate (600) has a through adsorption mounting groove (602) in the middle, and a magnetic plate (700) is fixedly installed in each adsorption mounting groove (602). An extrusion strip (605) is fixedly provided at the bottom of the adsorption extrusion plate (600), and an extrusion slope (606) is provided on at least one side of the extrusion strip (605).

2. The iron removal and chip removal equipment for glaze production according to claim 1, characterized in that, The inner wall of the iron removal cylinder (100) is provided with a fixed boss (104), and the edge of the supporting screen plate (300) is fixed on the fixed boss (104).

3. The iron removal and chip removal equipment for glaze production according to claim 1, characterized in that, The bottom of the support sieve plate (300) is also provided with a vibrator.

4. The iron removal and chip removal equipment for glaze production according to claim 1, characterized in that, The top of the iron removal cylinder (100) is provided with a motor mounting plate (201), the two ends of the motor mounting plate (201) are fixed to the edge of the iron removal cylinder (100), and the drive motor (200) is fixed on the motor mounting plate (201).

5. The iron removal and chip removal equipment for glaze production according to claim 4, characterized in that, The motor mounting plate (201) is provided with a through hole, and the bottom of the output shaft (202) of the drive motor (200) is provided with a connecting thread. The top of the rotating disk (500) is fixedly provided with a threaded connecting sleeve (502). The bottom of the output shaft (202) of the drive motor (200) passes through the through hole, and the bottom of the output shaft (202) of the drive motor (200) is fixedly connected to the threaded connecting sleeve (502) by means of a threaded connection.

6. The iron removal and chip removal equipment for glaze production according to claim 1, characterized in that, The bottom of the iron removal cylinder (100) is provided with a discharge funnel (101), and the bottom of the discharge funnel (101) is provided with a discharge port (102).

7. The iron removal and chip removal equipment for glaze production according to claim 6, characterized in that, The discharge hopper (101) is also provided with multiple support legs (103) below it. Except for the iron cylinder (100), which is supported on the ground by the support legs (103), the discharge port (102) is suspended in the air.

8. The iron removal and chip removal equipment for glaze production according to claim 1, characterized in that, The rotating disk (500) is also provided with a plurality of positioning mounting slots (501), and each adsorption extrusion plate (600) is provided with a mounting end plate (601) at its end, and each mounting end plate (601) is fixedly installed in a positioning mounting slot (501).

9. The iron removal and chip removal equipment for glaze production according to claim 1, characterized in that, The adsorption mounting groove (602) is provided with a fixed support plate (603), which is an annular plate. A connecting ear plate (604) is provided at each end of the fixed support plate (603). A magnetic plate (700) is supported on the fixed support plate (603), and the two ends of the magnetic plate (700) are fixed to the connecting ear plate (604) by screws.

10. The iron removal and chip removal equipment for glaze production according to claim 1, characterized in that, The extrusion strip (605) is a strip plate with an isosceles rectangular cross section. The two ends of the extrusion strip (605) are fixed to the bottom of the adsorption extrusion plate (600), and the two sides of the extrusion strip (605) are the extrusion slopes (606).

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