A small laboratory flotation machine
Patent Information
- Application Number
- CN202522065333.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-25
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-09-25
AI Technical Summary
[0002]石英矿浮选是一种基于矿物表面物理化学性质差异的分离技术,通过向石英矿内加入调整剂(如pH调节剂)改变矿浆环境,优化石英表面电荷(石英在碱性条件下带负电,易与阳离子捕收剂结合),抑制剂(如淀粉、水玻璃)抑制脉石矿物的上浮,疏水化的石英颗粒与通入的气泡碰撞并附着,形成矿化泡沫层,刮出后得到精矿,亲水的脉石矿物留在矿浆中作为尾矿排出,如中国专利问下资料公开的一种熔融石英浮选装置(申请号:CN202122355996.6)为大型石英矿浮选设备,无法实时进行观察加入药剂,无法筛选出石英精矿,同时浮选设备体积大,工业浮选机通常设计为立方米级容积,需处理大量矿浆,而实验室研究需小批量、高频次实验,现有设备难以匹配微型化需求
[0010]与现有技术相比,本实用新型的有益效果是:启动搅拌电机,搅拌电机通过传动轴带动搅拌叶轮转动,对浮选槽内石英矿石矿浆进行搅拌,启动刮板电机,刮板电机输出轴与摇杆连接,刮板电机通过摇杆带动刮板转动,同时观察浮沫情况并调整刮板电机转动,控制刮板的转速、调整抑制剂,石英精矿在药剂和泡沫吸附下上浮,随后根据工艺调整抑制剂添加量,观察浮沫的颜色和通过刮板得到的浮沫的质地,实时观察浮选槽内矿浆和泡沫情况,即使做出药剂的调整,通过刮板将精矿刮出通过排放管落在放置托盘上,最终得到精矿,为实验室内高纯石英砂的浮选实现自动化设计,在小批量的高纯石英砂浮选工艺中起到了重要的作用,本装置可以精选出高纯石英砂,并且小巧轻便,便于单人操作,方便观察浮沫并及时调整刮板转速以及抑制剂添加量等优势。
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Figure CN224865602U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of quartz flotation equipment, specifically a small flotation machine for laboratory use. Background Technology
[0002] Quartz flotation is a separation technology based on the differences in the physicochemical properties of mineral surfaces. By adding modifiers (such as pH adjusters) to the quartz ore, the slurry environment is changed, optimizing the surface charge of quartz (quartz is negatively charged under alkaline conditions and easily combines with cationic collectors). Inhibitors (such as starch and water glass) suppress the flotation of gangue minerals. Hydrophobic quartz particles collide with and adhere to the introduced air bubbles, forming a mineralized foam layer. After being scraped off, the concentrate is obtained, while the hydrophilic gangue minerals remain in the slurry and are discharged as tailings. For example, a fused quartz flotation device disclosed in Chinese Patent Application No.: CN202122355996.6 is a large-scale quartz flotation device. It is impossible to observe the addition of reagents in real time and cannot screen out quartz concentrate. At the same time, the flotation equipment is large in size. Industrial flotation machines are usually designed with cubic meter-level volume and need to process large amounts of slurry, while laboratory research requires small-batch, high-frequency experiments. Existing equipment is difficult to match the miniaturization requirements. Furthermore, large-scale equipment consumes a lot of energy and occupies a large area, increasing the operating costs of laboratories. Traditional flotation cells are mostly closed or semi-closed structures, making it impossible to directly observe key kinetic processes such as bubble-particle adhesion and reagent dispersion in the slurry. This leads to reliance on indirect indicators (such as concentrate recovery rate and grade) for flotation mechanism research, making it difficult to dynamically optimize reagent formulations and operating parameters. Industrial equipment relies on mechanical stirring to achieve reagent dispersion, but laboratories need to precisely control the timing and mixing uniformity of trace reagent additions (such as collectors and inhibitors). Existing equipment, due to fixed stirring intensity and uneven flow field, is prone to problems such as local overload of reagents or insufficient reaction, affecting experimental reproducibility.
[0003] Therefore, we propose a small flotation machine for laboratory use. Utility Model Content
[0004] The purpose of this invention is to provide a small flotation machine for laboratory use to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a small flotation machine for laboratory use, comprising a column, a base, and a flotation cell; A stirring motor is installed on the top of the column; A drive shaft is installed on the upper part of the column; A stirring impeller is fixedly installed at the bottom of the drive shaft. A discharge pipe is fixedly installed at the front end of the flotation cell, and the top of the discharge pipe is connected to the top of the flotation cell; The scraper motor mounting bracket is fixedly installed in the middle of one side of the column; The scraper motor is fixedly mounted on the scraper motor mounting bracket. A rocker arm is mounted on the scraper motor; A scraper, which is mounted on the rocker arm; The mounting rod is fixedly installed on the base. A sleeve is installed on the upper part of the mounting rod; The support rod is fixedly installed on the side of the sleeve; Place the tray, and fix the tray to one end of the support rod; Place the tray and lock the nut with a star-shaped nut. The tray and lock the nut with a star-shaped nut are installed on the sleeve.
[0006] Preferably, the column has a through hole in the middle, the flotation cell has a second threaded hole in the middle of the left side, the through hole has a threaded rod, and the left end of the threaded rod has a flotation cell locking nut.
[0007] Preferably, a first threaded hole is provided in the middle of the left side of the sleeve, and a bolt is provided in the first threaded hole.
[0008] Preferably, the left end of the bolt is fixedly connected to the locking nut for placing the tray.
[0009] Preferably, the stirring motor is fixedly installed on the top of the column, and the output shaft of the stirring motor passes through the top of the column and is fixedly connected to the transmission shaft.
[0010] Compared with existing technologies, the beneficial effects of this utility model are as follows: The stirring motor is started, and the stirring impeller is rotated through the transmission shaft to stir the quartz ore slurry in the flotation cell. The scraper motor is started, and its output shaft is connected to a rocker arm. The scraper motor drives the scraper to rotate through the rocker arm. Simultaneously, the foam situation is observed, and the scraper motor rotation is adjusted. The scraper speed is controlled, and the inhibitor is adjusted. The quartz concentrate floats to the surface under the adsorption of reagents and foam. Subsequently, the amount of inhibitor added is adjusted according to the process. The color and texture of the foam obtained through the scraper are observed. The slurry and foam situation in the flotation cell are observed in real time, and reagent adjustments are made accordingly. The concentrate is scraped out by the scraper and falls onto the placement tray through the discharge pipe, ultimately yielding the concentrate. This design automates the flotation of high-purity quartz sand in the laboratory and plays an important role in the small-batch high-purity quartz sand flotation process. This device can effectively refine high-purity quartz sand and is compact and lightweight, making it easy for a single person to operate. It also allows for convenient observation of foam and timely adjustment of scraper speed and inhibitor addition. Attached Figure Description
[0011] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the flotation cell installation structure of this utility model; Figure 3 This is a schematic diagram of the sleeve installation structure of this utility model.
[0012] In the diagram: 1. Agitator motor; 2. Scraper motor; 3. Tray holder; 4. Scraper; 5. Column; 6. Base; 7. Drive shaft; 8. Flotation cell locking nut; 9. Rocker arm; 10. Tray holder locking nut; 12. Flotation cell; 13. Discharge pipe; 14. Agitator impeller; 15. Scraper motor mounting bracket; 16. Mounting rod; 17. Support rod; 18. Sleeve; 20. First threaded hole; 21. Bolt; 22. Through hole; 23. Second threaded hole; 24. Threaded rod. Detailed Implementation
[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0014] Please see Figure 1-3 This utility model provides a technical solution: a small flotation machine for laboratory use, including a column 5, a base 6, a flotation cell 12, a stirring motor 1 installed on the top of the column 5, a drive shaft 7 installed on the upper part of the column 5, a stirring impeller 14 fixedly installed on the bottom of the drive shaft 7, a discharge pipe 13 fixedly installed on the front end of the flotation cell 12, the top of the discharge pipe 13 communicating with the top of the flotation cell 12, a scraper motor mounting bracket 15 fixedly installed on the middle of one side of the column 5, a scraper motor 2 fixedly installed on the scraper motor mounting bracket 15, a rocker arm 9 installed on the scraper motor 2, a scraper 4 installed on the rocker arm 9, the scraper 4 fixedly installed on one end of the rocker arm 9, a mounting rod 16 fixedly installed on the base 6, a sleeve 18 installed on the upper part of the mounting rod 16, a support rod 17 fixedly installed on the side of the sleeve 18, a placement tray 3 fixedly installed on one end of the support rod 17, and a placement tray locking nut 10 installed on the sleeve 18; The crushed quartz ore is pretreated, a collector is added in proportion, and a frother is added to the flotation cell 12. A modifier is added to the crushed quartz ore, and the pH parameters of the quartz slurry are checked. After adding a certain proportion of collector to the quartz slurry, the frother is sprayed into the flotation cell in an atomized form. Then, the quartz slurry is poured into the flotation cell. The flotation cell 12 is locked below the agitator impeller 14 using the flotation cell locking nut 8. The agitator motor 1 is started, and the agitator motor 1 drives the agitator impeller 14 to rotate via the drive shaft 7, agitating the quartz ore slurry in the flotation cell 12. The scraper motor 2 is started, and its output shaft is connected to the rocker arm 9. The scraper motor 2 drives the scraper 4 to rotate via the rocker arm 9. Simultaneously, the foam situation is observed, and the rotation of the scraper motor 2 is adjusted to control the rotation of the scraper 4. The device allows for rapid adjustment of the depressant. Quartz concentrate floats to the surface under the adsorption of reagents and foam. The amount of depressant added is then adjusted according to the process. The color and texture of the foam obtained by the scraper are observed. The concentrate is scraped out by the scraper 4 and falls onto the placement tray 3 through the discharge pipe 13, ultimately yielding the concentrate. This design enables the automation of high-purity quartz sand flotation in the laboratory and plays an important role in the small-batch high-purity quartz sand flotation process. This device can effectively select high-purity quartz sand and is compact and lightweight, making it easy for a single person to operate. It also allows for convenient observation of the foam and timely adjustment of the scraper speed and the amount of depressant added.
[0015] Reference embodiment: A through hole 22 is provided in the middle of the column 5, and a second threaded hole 23 is provided in the middle of the left side of the flotation cell 12. A threaded rod 24 is provided in the through hole 22, and a flotation cell locking nut 8 is provided at the left end of the threaded rod 24. The second threaded hole 23 is provided on the flotation cell 12 and is not connected to the inside of the flotation cell 12. By installing the flotation cell 12 on one side of the column 5, the second threaded hole 23 is aligned with the through hole 22. The threaded rod 24 is passed through the through hole 22 and connected to the second threaded hole 23. Rotating the flotation cell locking nut 8 drives the first threaded rod 24 to rotate. The first threaded rod 24 is installed into the second threaded hole 23 to install and fix the flotation cell 12. When the flotation cell 12 is disassembled, the flotation column locking nut 8 is rotated in the opposite direction to loosen the threaded rod 24 and remove the threaded rod 24 to disassemble the flotation cell 12.
[0016] Reference embodiment: A first threaded hole 20 is provided in the middle of the left side of the sleeve 18. A bolt 21 is provided in the first threaded hole 20. The left end of the bolt 21 is fixedly connected to the tray locking nut 10. Rotating the tray locking nut 10 causes the bolt 21 to rotate, pressing against the mounting rod 16 to fix the tray 3 and fix the tray 3 below the flotation cell 12. When the tray locking nut 10 is rotated in the opposite direction, the sleeve 18 is rotated through the support rod 17, causing the tray 3 to rotate and adjusting the position of the tray 3. The tray 3 rotates away from the bottom of the flotation cell 12, leaving enough space to disassemble the flotation cell 12.
[0017] Reference embodiment: The stirring motor 1 is fixedly installed on the top of the column 5. The output shaft of the stirring motor 1 passes through the top of the column 5 and is fixedly connected to the transmission shaft 7. When the stirring motor 1 is started, the output shaft of the stirring motor 1 drives the transmission shaft 7 to rotate. The transmission shaft 7 drives the stirring impeller 14 to rotate to stir the quartz slurry in the flotation cell 12.
[0018] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A small flotation machine for laboratory use, characterized in that, Includes column (5), base (6), flotation cell (12); A stirring motor (1) is installed on the top of the column (5); Drive shaft (7) is installed on the upper part of the column (5); A stirring impeller (14) is fixedly installed at the bottom of the drive shaft (7); Discharge pipe (13) is fixedly installed at the front end of the flotation cell (12), and the top of the discharge pipe (13) is connected to the top of the flotation cell (12); Scraper motor mounting bracket (15) is fixedly installed in the middle of one side of the column (5); Scraper motor (2), the scraper motor (2) is fixedly installed on the scraper motor mounting bracket (15); A rocker arm (9) is mounted on the scraper motor (2); Scraper (4), the scraper (4) is mounted on the rocker arm (9); Mounting rod (16), mounting rod (16) is fixedly mounted on the base (6); Sleeve (18) is installed on the upper part of the mounting rod (16); Support rod (17) is fixedly installed on the side of the sleeve (18); Place the tray (3), which is fixedly installed at one end of the support rod (17); Place the tray and lock the plum nut (10). The tray and lock the plum nut (10) are installed on the sleeve (18).
2. A small flotation machine for laboratory use according to claim 1, characterized in that: The column (5) has a through hole (22) in the middle, and the flotation cell (12) has a second threaded hole (23) in the middle of the left side. The through hole (22) has a threaded rod (24) in the middle, and the left end of the threaded rod (24) has a flotation cell locking nut (8).
3. A small flotation machine for laboratory use according to claim 1, characterized in that: The sleeve (18) has a first threaded hole (20) in the middle of the left side, and a bolt (21) is installed in the first threaded hole (20).
4. A small flotation machine for laboratory use according to claim 3, characterized in that: The left end of the bolt (21) is fixedly connected to the locking nut (10) of the tray placement.
5. A small flotation machine for laboratory use according to claim 1, characterized in that: The stirring motor (1) is fixedly installed on the top of the column (5), and the output shaft of the stirring motor (1) passes through the top of the column (5) and is fixedly connected to the transmission shaft (7).
Citation Information
Patent Citations
Fused quartz flotation device
CN215964157U