Gearbox housing casting grease spraying device

CN224865631UActive Publication Date: 2026-10-20DEYANG TIANHE NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202521425482.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-08
Publication Date
2026-10-20
Estimated Expiration
2035-07-08

AI Technical Summary

Technical Problem

[0003]经检索,中国专利公开号为CN211275095U,公开了一种变速器壳体铸造用油脂喷涂装置,在喷涂过程中,仅通过简单的放置方式将变速器壳体置于下网架与上网架间,依靠固定环和固定块固定,缺乏专门的夹持机构,难以对不同尺寸、形状的变速器壳体进行精准且稳定的定位与夹紧,在转动平台带动壳体转动进行喷涂作业时,易出现壳体晃动甚至移位的情况,导致油脂喷涂位置偏差、喷涂不均匀,影响喷涂质量与后续铸造工艺效果,且这种固定方式通用性差,无法满足多样化变速器壳体的可靠固定需求,限制了装置的应用范围与生产效率

Benefits of technology

[0013]本实用新型中通过设置由转动板、电动推杆、推动块、活动块、推动限位槽、推动限位块、滑动限位槽、滑动限位块和夹持爪组成的两组对称夹持机构,可实现对不同尺寸、形状变速器壳体的精准定位与稳定夹紧,避免了因固定不牢导致的壳体晃动或移位问题,有效保障了喷涂过程中壳体位置的准确性,同时,利用电动推杆驱动的楔形传动结构,能够自适应调节夹持力度,增强了装置对多样化变速器壳体的通用性,扩大了应用范围。

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Abstract

The utility model discloses a transmission casing casting grease spraying device, include: casing, the casing inside switching has the rotary board, and the rotary board is driven through casing outside motor, the rotary board inside is equipped with electric push rod, and the electric push rod propulsion end is fixed with the push block, the utility model discloses a two groups of symmetrical clamping mechanism that is composed of rotary board, electric push rod, push block, movable block, push limit slot, push limit block, sliding limit slot, sliding limit block and clamping claw through being arranged, can realize accurate positioning and stable clamping to different size, shape transmission casing, avoided the casing shaking or displacement problem because of not firm fixed, effectively guaranteed the accuracy of casing position in the spraying process, simultaneously, utilize the wedge transmission structure of electric push rod drive, can self -adaptation regulation clamping strength, strengthened the versatility of device to the diversification transmission casing, expanded the application range.
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Description

Technical Field

[0001] This utility model relates to the technical field of automotive parts production equipment, specifically a grease spraying device for casting transmission housings. Background Technology

[0002] The transmission housing is an important component of the transmission. It is usually made of high-strength aluminum alloy or cast iron and has a complex structure and high-precision machining requirements. It is mainly used to house and protect various gears, shafts, bearings, synchronizers and other components inside the transmission, providing them with a stable mounting position and a good working environment. At the same time, it can withstand various forces and torques generated during transmission operation. The transmission housing also plays a sealing role to prevent lubricating oil leakage and ensure normal lubrication and heat dissipation of the transmission. In addition, the housing usually has various mounting holes, oil passages, vents and other structures to meet the connection requirements of the transmission with the engine, drive shaft and other components, as well as the functions of lubrication and heat dissipation.

[0003] A search revealed Chinese patent publication number CN211275095U, which discloses a grease spraying device for casting transmission housings. During the spraying process, the transmission housing is simply placed between the lower and upper mesh frames and secured by fixing rings and blocks. Lacking a dedicated clamping mechanism, it is difficult to accurately and stably position and clamp transmission housings of different sizes and shapes. When the rotating platform drives the housing to rotate for spraying, the housing is prone to shaking or even displacement, leading to deviations in the grease spraying position and uneven spraying, affecting the spraying quality and subsequent casting process. Furthermore, this fixing method has poor versatility and cannot meet the reliable fixing requirements of diverse transmission housings, limiting the device's application range and production efficiency. Utility Model Content

[0004] The purpose of this utility model is to provide a grease spraying device for casting transmission housing in order to solve the problems mentioned above.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a grease spraying device for casting a transmission housing, comprising: a housing, a rotating plate rotatably connected to the inner side of the housing, the rotating plate being driven by a motor on the outer side of the housing, an electric push rod provided inside the rotating plate, a push block fixedly connected to the pushing end of the electric push rod, a movable block provided in a slot on the outer side of the rotating plate, a push limiting groove provided inside the movable block, a push limiting block fixedly connected to the side of the push block, a sliding limiting groove provided inside a slot on one side of the rotating plate, a sliding limiting block fixedly connected to the side of the movable block, and a clamping claw fixedly connected to the side of the movable block.

[0006] As a further embodiment of this utility model: a recovery chamber is provided on the inner side of the shell, and an oil filter is fixedly connected to the upper end of the recovery chamber. A splash guard is fixedly connected to the upper end of the outer side of the shell, and an oil leakage port is provided inside the splash guard.

[0007] As a further embodiment of this utility model: a top plate is fixedly connected to the top of the housing by four sets of support rods, an atomizing nozzle is fixedly connected to the bottom of the top plate, an oil storage tank is fixedly connected to the top of the top plate, and an oil return pipe is fixedly connected to the side of the oil storage tank.

[0008] As a further embodiment of this utility model, the clamping mechanism, consisting of the rotating plate, the electric push rod, the pushing block, the movable block, the pushing limiting groove, the pushing limiting block, the sliding limiting groove, the sliding limiting block and the clamping claw, is provided in two sets, symmetrically arranged on the upper ends of both sides inside the housing, and each set of clamping mechanisms is provided with two sets of the movable blocks inside.

[0009] As a further embodiment of this utility model: the surfaces in contact with the pushing block and the movable block are inclined surfaces, and the pushing limiting block is adapted to the sliding limiting groove, and the sliding limiting groove is adapted to the sliding limiting block.

[0010] As a further improvement of this utility model: the lower oil mesh is located below the clamping mechanism, and the oil leakage port extends through the recovery chamber.

[0011] As a further embodiment of this utility model: one end of the return oil pipe is connected to the oil pump inside the oil storage tank, and the other end of the return oil pipe is connected to the inside of the recovery chamber.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This invention employs two sets of symmetrical clamping mechanisms, each consisting of a rotating plate, an electric push rod, a pushing block, a movable block, a pushing limit groove, a pushing limit block, a sliding limit groove, a sliding limit block, and clamping claws. This enables precise positioning and stable clamping of transmission housings of different sizes and shapes, preventing housing wobbling or displacement caused by insecure fixing. This effectively ensures the accuracy of the housing position during the painting process. Furthermore, the wedge-shaped transmission structure driven by the electric push rod allows for adaptive adjustment of the clamping force, enhancing the device's versatility for diverse transmission housings and expanding its application range. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of the grease spraying device for casting a transmission housing according to the present invention;

[0015] Figure 2This is a schematic diagram of the clamping mechanism in the grease spraying device for casting a transmission housing according to the present invention;

[0016] Figure 3 This is a schematic diagram showing the disassembled structure of the clamping mechanism in the grease spraying device for casting a transmission housing according to the present invention;

[0017] Figure 4 This is a side sectional view of the grease spraying device for casting a transmission housing according to the present invention.

[0018] In the diagram: 1. Housing; 2. Rotating plate; 3. Electric push rod; 4. Push block; 5. Movable block; 6. Push limit groove; 7. Push limit block; 8. Sliding limit groove; 9. Sliding limit block; 10. Clamping claw; 11. Recovery chamber; 12. Lower oil screen; 13. Anti-splash box edge; 14. Oil drain port; 15. Top plate; 16. Atomizing nozzle; 17. Oil storage tank; 18. Oil return pipe. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In the description of this utility model, it should be noted that unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. The embodiments of this utility model will be described below based on its overall structure.

[0021] Reference Figures 1 to 4In this embodiment of the present invention, a grease spraying device for casting a transmission housing includes: a housing 1, a rotating plate 2 connected to the inner side of the housing 1, the rotating plate 2 being driven by a motor on the outer side of the housing 1, an electric push rod 3 inside the rotating plate 2, a push block 4 fixedly connected to the pushing end of the electric push rod 3; a movable block 5 is provided in a slot on the outer side of the rotating plate 2, a push limiting groove 6 is provided on the inner side of the movable block 5, a push limiting block 7 is fixedly connected to the side of the push block 4; a sliding limiting groove 8 is provided in a slot on one side of the rotating plate 2, a sliding limiting block 9 is fixedly connected to the side of the movable block 5, the contact surface between the push block 4 and the movable block 5 is an inclined surface, and the push limiting block 7 is adapted to the sliding limiting groove 8, the sliding limiting groove 8 is adapted to the sliding limiting block 9, and a clamping claw 10 is fixedly connected to the side of the movable block 5. The device comprises a rotating plate 2, an electric push rod 3, a push block 4, and a movable block 5. The clamping mechanism, consisting of the push limiting groove 6, the push limiting block 7, the sliding limiting groove 8, the sliding limiting block 9, and the clamping claw 10, is provided in two sets, symmetrically arranged on both upper sides inside the housing 1. Each set of clamping mechanisms has two sets of movable blocks 5. The working principle is as follows: after the transmission housing to be sprayed is placed in the designated position between the two sets of clamping mechanisms, the electric push rod 3 is activated, and its pushing end drives the push block 4 to move backward. Using the inclined contact surface between the push block 4 and the movable block 5, the linear motion of the push block 4 is converted into the lateral sliding of the movable block 5 in the slot on the outside of the rotating plate 2. During this process, the push limiting block 7 slides in the sliding limiting groove 8, and the sliding limiting block 9 plays a guiding role in the sliding limiting groove 8 to ensure the stable movement of the movable block 5. The movable blocks 5 on both sides drive the clamping claw 10 to move towards each other, thereby achieving a firm clamping of the transmission housing.

[0022] A recovery chamber 11 is provided inside the housing 1. A lower oil mesh 12 is fixedly connected to the upper end of the recovery chamber 11. A splash guard side 13 is fixedly connected to the upper end of the outer side of the housing 1. An oil drain port 14 is provided inside the splash guard side 13. The lower oil mesh 12 is located below the clamping mechanism, and the oil drain port 14 extends through the recovery chamber 11. During the grease spraying process, the splash guard side 13 blocks the splashed excess grease. The grease flows downward through the oil drain port 14 inside the splash guard side 13, is filtered by the lower oil mesh 12, and enters the recovery chamber 11.

[0023] A top plate 15 is fixed to the top of the housing 1 via four sets of support rods. An atomizing nozzle 16 is fixed below the top plate 15. An oil reservoir 17 is fixed above the top plate 15. A return oil pipe 18 is fixed to the side of the oil reservoir 17. One end of the return oil pipe 18 is connected to the oil pump inside the oil reservoir 17, and the other end is connected to the inside of the recovery chamber 11. When the housing is clamped and fixed, the motor on the outside of the housing 1 drives the rotating plate 2 to rotate at a constant speed inside the housing 1, thereby driving the transmission housing to rotate synchronously. At the same time, the oil pump on the side of the oil reservoir 17 pumps oil from the reservoir. Grease is transported to the top plate 15 via the return oil pipe 18, and then atomized by the atomizing nozzle 16 below the top plate 15, and evenly sprayed onto the rotating transmission housing surface. Finally, the return oil pipe 18 draws the grease in the recovery chamber 11 back to the storage tank 17, realizing the recycling of grease. After the spraying operation is completed, the electric push rod 3 retracts in the reverse direction, driving the push block 4 to move back, so that the movable block 5 and the clamping claw 10 are reset and the housing is released. The motor starts again, driving the rotating plate 2 to rotate and send out the sprayed transmission housing for the next spraying operation.

[0024] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0025] The working principle of this utility model is as follows: The transmission housing is placed at a designated position between two clamping mechanisms consisting of a rotating plate 2, an electric push rod 3, a pushing block 4, a movable block 5, a pushing limit groove 6, a pushing limit block 7, a sliding limit groove 8, a sliding limit block 9, and a clamping claw 10. The electric push rod 3 is activated, and its pushing end drives the pushing block 4 to move backward. The inclined contact surface between the pushing block 4 and the movable block 5 allows the movable block 5 to slide laterally in the groove on the outside of the rotating plate 2. The pushing limit block 7 slides in cooperation within the sliding limit groove 8, and the sliding limit block 9 is guided within the sliding limit groove 8. The movable blocks 5 on both sides drive the clamping claw 10 to move towards each other to complete the clamping of the transmission housing. Then, the motor on the outside of the housing 1 drives the rotating plate 2... The shell rotates at a constant speed. The oil pump on the side of the oil tank 17 delivers grease to the top plate 15 via the return oil pipe 18. The grease is then atomized by the atomizing nozzle 16 below the top plate 15 and evenly sprayed onto the rotating shell surface. During the spraying process, the splash guard 13 blocks excess splashed grease, which flows down through the internal oil drain 14. After being filtered by the lower oil screen 12 at the upper end of the recovery chamber 11, the grease in the recovery chamber 11 is drawn back to the oil tank 17 via the return oil pipe 18 for recycling. When the spraying operation is completed, the electric push rod 3 retracts in the reverse direction, pushing the block 4 back to reset the movable block 5 and the clamping claw 10, releasing the shell. The motor then drives the rotating plate 2 to rotate again and send out the sprayed shell, ready for the next spraying.

[0026] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A grease spraying device for casting a transmission housing, characterized in that, include: The housing (1) has a rotating plate (2) connected to its inner side, and the rotating plate (2) is driven by a motor on the outside of the housing (1). The rotating plate (2) has an electric push rod (3) inside, and a push block (4) is fixedly connected to the pushing end of the electric push rod (3). A movable block (5) is provided in the slot on the outside of the rotating plate (2). A push limiting groove (6) is provided in the inner side of the movable block (5). A push limiting block (7) is fixedly connected to the side of the push block (4). A sliding limiting groove (8) is provided in the inner side of the slot on one side of the rotating plate (2). A sliding limiting block (9) is fixedly connected to the side of the movable block (5). A clamping claw (10) is fixedly connected to the side of the movable block (5).

2. The grease spraying device for casting a transmission housing according to claim 1, characterized in that, The housing (1) has a recovery chamber (11) inside, and a lower oil mesh (12) is fixedly connected to the upper end of the recovery chamber (11). The housing (1) has a splash guard side (13) fixedly connected to the upper end of the outer side, and an oil leakage port (14) is opened inside the splash guard side (13).

3. The grease spraying device for casting a transmission housing according to claim 2, characterized in that, A top plate (15) is fixed to the top of the housing (1) by four sets of support rods. An atomizing nozzle (16) is fixed to the bottom of the top plate (15). An oil storage tank (17) is fixed to the top of the top plate (15). An oil return pipe (18) is fixed to the side of the oil storage tank (17).

4. The grease spraying device for casting a transmission housing according to claim 1, characterized in that, The clamping mechanism, consisting of the rotating plate (2), the electric push rod (3), the push block (4), the movable block (5), the push limiting groove (6), the push limiting block (7), the sliding limiting groove (8), the sliding limiting block (9), and the clamping claw (10), is provided in two sets, which are symmetrically arranged on the upper ends of both sides inside the housing (1), and each set of clamping mechanisms is provided with two sets of the movable blocks (5).

5. The grease spraying device for casting a transmission housing according to claim 1, characterized in that, The surfaces in contact between the pushing block (4) and the movable block (5) are inclined surfaces, and the pushing limiting block (7) is adapted to the sliding limiting groove (8), and the sliding limiting groove (8) is adapted to the sliding limiting block (9).

6. The grease spraying device for casting a transmission housing according to claim 2, characterized in that, The lower oil mesh (12) is located below the clamping mechanism, and the oil drain (14) extends through the recovery chamber (11).

7. The grease spraying device for casting a transmission housing according to claim 3, characterized in that, One end of the return oil pipe (18) is connected to the oil pump inside the oil storage tank (17), and the other end of the return oil pipe (18) is connected to the inside of the recovery chamber (11).

Citation Information

Patent Citations

  • Grease spraying device for casting transmission shell

    CN211275095U