A spray device with adjustable range
Patent Information
- Application Number
- CN202522075063.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-26
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-09-26
AI Technical Summary
[0005]本实用新型就是针对现有技术存在的上述不足,提供一种范围可调节的喷涂装置,采用分体式支撑板连接结构,解决了弹性板弯曲调节存在的精度限制问题,大幅提升角度调节精度和范围;喷涂单元可单独拆装,维护便利、成本低,使用灵活
1、本实用新型采用分体式支撑板连接结构,每个喷涂单元之间独立连接,且均可独立进行角度调节,解决了弹性板弯曲调节存在的精度限制问题,大幅提升角度调节精度和范围;喷涂单元可单独拆装,维护便利、成本低,使用灵活。
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Figure CN224865642U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of spraying equipment technology, specifically to a spraying device with adjustable range. Background Technology
[0002] Spray coating technology, as an important surface treatment process, is widely used in industrial manufacturing, architectural decoration, and other fields. Conventional spray coating equipment mostly adopts a fixed nozzle structure, which has problems such as limited spraying range and poor adaptability when dealing with irregularly shaped workpieces such as cylindrical or square columns.
[0003] Patent CN214864656U discloses a spraying device with an adjustable spraying range, employing a symmetrically arranged arc-shaped spraying frame structure. The opening and closing of the spraying frame is adjusted via a motor-driven bidirectional screw. However, due to the arc shape of the spraying frame, the angles of the spraying components on its inner wall cannot be adjusted. To address this issue, patent CN220195253U discloses a spraying device with an adjustable spraying range, including a fixed plate. Inside the fixed plate, a first adjusting rod and a second adjusting rod are movably mounted via a first adjusting mechanism. Both the first and second adjusting rods have second through slots. By rotating a rotating tube, which, through a second bidirectional screw and a second screw hole, can adjust the sliding plate and the adjusting plate. The sliding plates move closer together within the second through slots via a sliding groove. The adjusting plate, through the action of a turntable and a shaft, compresses or expands an elastic plate, allowing the elastic plate to bend or straighten, facilitating the spraying of paint onto cylindrical and rectangular objects, and offering convenient use.
[0004] Although the above solution can achieve spraying of cylindrical and square workpieces, the angle adjustment between the nozzles mainly relies on the bending of the elastic plate, which has a limited adjustment range and insufficient adjustment accuracy. Utility Model Content
[0005] This invention addresses the aforementioned shortcomings of existing technologies by providing an adjustable spraying device. It employs a split support plate connection structure, which solves the precision limitation problem of elastic plate bending adjustment and significantly improves the angle adjustment accuracy and range. The spraying unit can be disassembled and installed separately, making maintenance convenient, cost-effective, and flexible in use. To achieve the above objectives, this utility model provides the following technical solution: An adjustable spraying device includes a bracket, the bracket including two adjustable-spaced support rods, the ends of the support rods being fixed with connecting blocks, the two ends of the connecting blocks being connected to multiple detachable spraying units, each spraying unit including a support plate, the support plate being provided with a nozzle, adjacent spraying units being connected through the support plates, and the angle between the support plates being adjustable.
[0006] Preferably, the bracket includes a first support sleeve and a telescopic rod that are inserted into each other. The side wall of the first support sleeve is provided with a positioning bolt for fixing the telescopic rod. The ends of the first support sleeve and the telescopic rod are each provided with a second support sleeve. The support rod is inserted into the second support sleeve. The side wall of the second support sleeve is provided with a locking bolt for fixing the support rod. Preferably, a rack is embedded in the side wall of the telescopic rod, and a gear that meshes with the rack is fixed to the end of the first support sleeve, with a knob connected to one end of the gear. Preferably, the side wall of the first support sleeve is provided with a limiting hole, and the side wall of the telescopic rod is provided with a limiting block that cooperates with the limiting hole. Preferably, the support plate has a first ear plate and a second ear plate at both ends. One end of the first ear plate and the connecting block is provided with a connecting hole, and the other end of the second ear plate and the connecting block is provided with a connecting post that mates with the connecting hole. The lower end of the connecting post is connected to a stud, and a nut is fitted on the stud.
[0007] Preferably, the inner wall of the connecting hole is uniformly provided with positioning grooves, and the side wall of the connecting column is provided with protrusions that cooperate with the positioning grooves.
[0008] Preferably, the length of the connecting post is less than the length of the connecting hole.
[0009] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model adopts a split support plate connection structure, with each spraying unit independently connected and each capable of independent angle adjustment, which solves the precision limitation problem of elastic plate bending adjustment and greatly improves the angle adjustment accuracy and range; the spraying unit can be disassembled and installed separately, making maintenance convenient, cost-effective, and flexible in use.
[0010] 2. The bracket of this utility model adopts a combination of a first support sleeve and a telescopic rod, and a combination of a second support sleeve and a support rod, which allows adjustment of the spacing and length of the support rods on both sides, so that the device can adapt to spraying objects of different sizes, from small parts to large workpieces, greatly improving the versatility of the equipment. Multiple spraying units can be flexibly selected and installed according to the shape and size of the spraying object, avoiding the cost of customized equipment. It is suitable for diverse spraying scenarios and has high versatility and adaptability.
[0011] 3. The telescopic rod of this utility model is inlaid with a rack and pinion, which meshes with the gear on the first support sleeve. The gear is driven to rotate by a knob, realizing the precise movement of the telescopic rod. It is suitable for applications with strict requirements on spraying distance. The inner wall of the connecting hole is provided with a positioning groove, and there is a protrusion on the connecting column, which realizes the angle adjustment in 15° increments. This ensures the precise fixation of the nozzle angle, prevents deviations during spraying, and improves spraying accuracy.
[0012] 4. This utility model allows the nozzle to be precisely aligned with the object being sprayed by adjusting the size of the support and the angle of the nozzle, reducing paint waste and improving spraying efficiency. Simultaneously, comprehensive coverage avoids missed areas or overlaps, ensuring a uniform and consistent coating. The device's rapid adjustment capability allows for quick reconfiguration when switching between different spraying objects, shortening production preparation time and improving overall production efficiency. Attached Figure Description
[0013] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a top view of the present invention; Figure 3 Schematic diagram of the support structure Figure 1 ; Figure 4 Schematic diagram of the support structure Figure 2 ; Figure 5 This is a schematic diagram of the connecting block structure; Figure 6 This is a schematic diagram of the spraying unit. Figure 7 A schematic diagram showing the connection between two spraying units; In the diagram: 1-Bracket; 101-First support sleeve; 102-Limiting hole; 103-Limiting block; 104-Knob; 105-Telescopic rod; 106-Rack and pinion; 107-Gear; 108-Second support sleeve; 109-Locking bolt; 110-Support rod; 111-Positioning bolt; 2-Connecting block; 3-Spraying unit; 301-First ear plate; 302-Second ear plate; 303-Support plate; 304-Sprayer head; 4-Connecting hole; 401-Positioning groove; 5-Connecting column; 501-Protrusion; 502-Stud; 6-Nut. Detailed Implementation The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0014] like Figure 1 , Figure 2 As shown, an adjustable spraying device includes a support 1 and a spraying unit 3, wherein the support 1 supports the spraying unit 3. The specific structure is as follows: like Figure 3 , Figure 4As shown, the bracket 1 includes a first support sleeve 101 and a telescopic rod 105. One end of the telescopic rod 105 is inserted into the first support sleeve 101. The side wall of the first support sleeve 101 is provided with a positioning bolt 111 for fixing the telescopic rod 105. The ends of the first support sleeve 101 and the telescopic rod 105 are both vertically connected to a second support sleeve 108. The end of the support sleeve is inserted with a support rod 110. The side wall of the second support sleeve 108 is provided with a locking bolt 109 for fixing the support rod 110. The end of the support rod 110 is fixed with a connecting block 2. Both ends of the connecting block 2 are connected to multiple detachable spraying units 3.
[0015] The spacing between the two support rods 110 is adjustable, which can adjust the spacing between the two spraying units 3. In addition, the length of the support rods 110 is adjustable, which can adjust the overall size of the bracket 1 according to the size of the spraying unit 3 and the spraying object, greatly increasing versatility.
[0016] A rack 106 is embedded in the side wall of the telescopic rod 105. The side wall of the rack 106 is flush with the side wall of the telescopic rod 105. A gear 107 that meshes with the rack 106 is fixed to the end of the first support sleeve 101. A knob 104 is connected to one end of the gear 107. The knob 104 can drive the gear 107 to rotate, and the gear 107 can drive the rack 106 to move, thereby driving the telescopic rod 105 to move and achieve adjustment. The length of the telescopic rod 105 can be adjusted by using the knob 104, which can increase the adjustment accuracy. A limiting hole 102 is provided on the side wall of the first support sleeve 101, and a limiting block 103 that cooperates with the limiting hole 102 is provided on the side wall of the telescopic rod 105, which can prevent the telescopic rod 105 from slipping out of the first support sleeve 101 and ensure the reliability of use.
[0017] In addition, the support rod 110 can be pulled out from the second support sleeve 108 for easy replacement. The support rod can be pulled out from the second support sleeve, and the spraying unit can be disassembled without disassembling the entire device, which significantly reduces maintenance time and costs.
[0018] The spraying unit 3 includes a support plate 303, on which a spray head 304 is provided. The rear end of the spray head 304 is an interface. Adjacent spraying units 3 are connected through the support plate 303. The angle between the support plates 303 is adjustable, with an adjustment range of 30°-300°. The angle adjustment is flexible, allowing the spray head to be adjusted significantly according to the contour of the object being sprayed, ensuring full coverage of complex shapes (such as curved surfaces and edges) and reducing spraying dead angles. The support plate 303 has a first ear plate 301 and a second ear plate 302 at both ends, and both the first ear plate 301 and the connecting block 2 have a connecting hole 4 at one end. Figure 5 , Figure 6 , Figure 7As shown, the other end of the second ear plate 302 and the connecting block 2 are provided with connecting posts 5 that cooperate with the connecting hole 4. The lower end of the connecting post 5 is connected to a stud 502, and a nut 6 is fitted on the stud 502.
[0019] To ensure the reliability of angle adjustment, positioning grooves 401 are evenly provided on the inner wall of the connecting hole 4, and protrusions 501 that cooperate with the positioning grooves 401 are provided on the side wall of the connecting post 5. The cooperation between the protrusions 501 and the positioning grooves 401 can achieve precise positioning in 15° increments, preventing rotation between the connecting post 5 and the connecting hole 4, ensuring the precise fixation of the nozzle angle, preventing deviations during spraying, and improving spraying accuracy. The diameter of the nut 6 is larger than the diameter of the connecting hole 4, and the length of the connecting post 5 is smaller than the length of the connecting hole 4, ensuring that the nut 6 can be pressed tightly at the bottom of the connecting hole 4, ensuring a reliable connection point and preventing the spraying unit from loosening under vibration or pressure.
[0020] In use, select the number of spraying units 3 according to the shape of the object to be sprayed, then connect the spraying units 3 according to the shape of the object, and adjust the angle of adjacent spraying units 3 to ensure that the nozzle 304 can spray the object completely. At the same time, adjust the size of the bracket 1 according to the size of the object to be sprayed, that is, adjust the length of the telescopic rod 105 and the support rod 110. If a nozzle 304 is found to be damaged during use, the corresponding spraying unit 3 can be replaced.
[0021] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.
Claims
1. An adjustable spraying device, comprising a bracket, the bracket including two adjustable-pitch support rods, characterized in that: The end of the support rod is fixed with a connecting block, and the two ends of the connecting block are connected to multiple detachable spraying units. Each spraying unit includes a support plate with a nozzle. Adjacent spraying units are connected by the support plate, and the angle between the support plates is adjustable.
2. The adjustable spraying device as described in claim 1, characterized in that: The bracket includes a first support sleeve and a telescopic rod that are inserted into each other. The side wall of the first support sleeve is provided with a positioning bolt for fixing the telescopic rod. The ends of the first support sleeve and the telescopic rod are each provided with a second support sleeve. The support rod is inserted into the second support sleeve. The side wall of the second support sleeve is provided with a locking bolt for fixing the support rod.
3. The adjustable spraying device as described in claim 2, characterized in that: A rack is embedded in the side wall of the telescopic rod, and a gear that meshes with the rack is fixed to the end of the first support sleeve. A knob is connected to one end of the gear.
4. The adjustable spraying device as described in claim 2, characterized in that: The first support sleeve has a limiting hole on its side wall, and the telescopic rod has a limiting block on its side wall that cooperates with the limiting hole.
5. The adjustable spraying device as described in claim 1, characterized in that: The support plate has a first ear plate and a second ear plate at both ends. One end of the first ear plate and the connecting block is provided with a connecting hole. The other end of the second ear plate and the connecting block is provided with a connecting post that mates with the connecting hole. The lower end of the connecting post is connected to a stud, and a nut is fitted on the stud.
6. The range-adjustable spraying device as described in claim 5, characterized in that: The inner wall of the connecting hole is uniformly provided with positioning grooves, and the side wall of the connecting column is provided with protrusions that cooperate with the positioning grooves.
7. The range-adjustable spraying device as described in claim 5, characterized in that: The length of the connecting post is less than the length of the connecting hole.