A device for collecting brake disc wear coating spray waste

Abstract

The utility model discloses a kind of brake disc wear-resistant coating spraying waste collection devices, it is related to brake disc processing technical field, including collection box, collection groove is provided in collection box top, waste tank is uniformly provided in the both sides of collection box, discharge pipe is fixedly connected in the both sides of collection box, fixedly connected with fixing seat in the both sides of collection box, moving assembly is installed in the inside of fixing seat, slidingly connected with moving seat in the top of fixing seat, moving seat top fixedly connected with moving frame, moving frame bottom fixedly connected with mounting seat, mounting seat bottom movably connected with connecting seat, connecting seat top fixedly connected with scraper, connecting seat top symmetrical installation has fixed component. The utility model uses above-mentioned structure, without complex disassembly operation, the quick disassembly of present scraper can be realized, disassembly process is simple and efficient, and assembly time is greatly shortened, and whole connection is stable, can reduce the scraper loosening problem caused by improper installation, simultaneously provide convenient basis for subsequent scraper disassembly cleaning or replacement.

Description

Technical Field

[0001] This utility model belongs to the field of brake disc processing technology, and specifically relates to a device for collecting waste materials from brake disc wear-resistant coating spraying. Background Technology

[0002] Brake discs are the core component of a car's braking system, typically made of cast iron, ceramic composite materials, etc. Working in conjunction with brake pads, they convert the vehicle's kinetic energy into heat through friction, dissipating it to achieve deceleration or stopping. Their surface must possess high wear resistance, high temperature resistance, and good heat dissipation. Common types include ventilated discs and solid discs. Their performance directly affects braking efficiency and driving safety, requiring regular checks for wear and deformation to ensure reliable braking. Brake disc wear-resistant coating spraying waste collection devices are specialized environmentally friendly equipment adapted to the spraying process. Through negative pressure adsorption, air curtain guidance, centrifugal separation, or scraper removal, they accurately capture waste paint particles, dust, and other waste generated during spraying. After filtration through a filter screen or filter plate, these materials are centrally stored, reducing waste pollution, ensuring a clean working environment, and facilitating subsequent waste disposal, thus improving the environmental friendliness and operational efficiency of the brake disc spraying process.

[0003] The announcement number "CN221537062U" describes a can painting waste recycling device, comprising a shell and a collection mechanism. The shell has two sliding grooves on its upper front and rear sides, with a crossbeam slidably connected between the upper ends of the two grooves. The shell has a collection trough inside, and its left and rear sides are fixedly connected to the sides of a protective cover. Support legs are fixedly connected to the four corners of the bottom of the shell. The collection mechanism is located inside the protective cover, with its front end fixedly connected to the rear side of the crossbeam. The shell has discharge pipes at its left and right outlets, and waste bins are placed on both sides. This can painting waste recycling device can quickly and automatically collect dripping waste using a scraper, rapidly collecting it into the waste trough to prevent solidification and blockage. A valve allows for seamless and leak-free replacement of the waste trough, improving production efficiency.

[0004] While the aforementioned utility model can quickly and automatically collect dripping waste through a scraper, rapidly gathering it into a waste trough to prevent blockage caused by waste solidification on the trough surface, and features a valve for leak-free waste trough replacement without shutting down the machine, thus improving production efficiency, the scraper is prone to contamination with waste during spraying operations. Due to its inconvenient disassembly and assembly, timely and effective cleaning of the contaminated waste is difficult. As waste accumulates and solidifies, it affects the scraper's collection efficiency, further reducing the device's waste recovery effect. Furthermore, the difficulty in cleaning shortens the scraper's lifespan, increasing maintenance costs and downtime. Utility Model Content

[0005] In response to the problems mentioned in the background art, the purpose of this utility model is to provide a brake disc wear-resistant coating spray waste collection device to solve the problems that the scraper is easily contaminated with waste, and due to its inconvenient disassembly and assembly, it is difficult to clean the contaminated waste in a timely and effective manner. As the waste continues to accumulate and solidify, it will affect the collection efficiency of the scraper, further reduce the recycling effect of the device on waste, and the difficulty in cleaning will also lead to a shortened scraper service life, increase maintenance costs and device downtime.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution:

[0007] A device for collecting waste from the spraying of a wear-resistant coating on a brake disc includes a collection box with a collection trough on the top. Waste bins are provided on both sides of the collection box. Discharge pipes are fixedly connected to both sides of the collection box, and valves are installed on the outside of the discharge pipes. Fixed seats are fixedly connected to both sides of the collection box. Movable components are installed inside the fixed seats. A movable seat is slidably connected to the top of the fixed seat. A movable frame is fixedly connected to the top of the movable seat. An installation seat is fixedly connected to the bottom of the movable frame. A connecting seat is movably connected to the bottom of the installation seat. A scraper is fixedly connected to the bottom of the connecting seat. Fixed components are symmetrically installed on the top of the connecting seat.

[0008] The fixing assembly includes a cavity, a return spring, a moving plate, and a locking block. Assembly blocks are symmetrically fixedly connected to the top of the connecting seat. A cavity is formed inside each assembly block, and a return spring is fixedly connected to one side of the cavity. A moving plate is fixedly connected to the other end of the return spring, and the moving plate is slidably connected to the cavity. A locking block is fixedly connected to the other side of the moving plate, with its other end extending outwards from the assembly block. One side of the locking block has a bevel. Assembly slots are symmetrically formed on one side of the mounting seat. The assembly block and the assembly slot are plugged in. A locking groove is formed on one side of the assembly slot, and the locking block and the locking groove are snap-fitted in. This allows for quick assembly and disassembly of the scraper without complex disassembly operations. The assembly and disassembly process is simple and efficient, significantly shortening assembly time. The overall connection is stable, reducing scraper loosening caused by improper installation. It also provides a convenient foundation for subsequent scraper disassembly, cleaning, or replacement, improving device maintenance efficiency.

[0009] As a preferred technical solution, an unlocking block is slidably connected inside the locking groove. Limiting blocks are fixedly connected to both sides of the unlocking block. Limiting grooves are opened on both sides inside the locking groove. The limiting blocks and the limiting grooves are slidably connected. The unlocking block cooperates with the limiting blocks to slide along the limiting grooves, which can stably push the locking block to unlock, avoid the unlocking block from shifting and getting stuck, and ensure that the scraper is disassembled smoothly and efficiently.

[0010] As a preferred technical solution, the moving component includes a receiving cavity, a lead screw, a guide rod, a moving block, a connecting block, a first synchronous pulley, a second synchronous pulley, a synchronous belt, and a drive motor. Each fixed base has a receiving cavity, and a guide rod and a lead screw are fixedly connected inside each cavity. Moving blocks are sleeved on the outer sides of both the lead screw and the guide rod. A connecting block is fixedly connected to the top of each moving block, and the top of the connecting block extends out of the fixed base and is fixedly connected to the top of the moving base. One end of the lead screw extends out of the fixed base and is fixedly connected to the first synchronous pulley. A second synchronous pulley is rotatably connected to one side of the collection box, and a drive motor is installed on one side of the collection box. The machine has a drive motor output fixedly connected to a second synchronous pulley. A synchronous belt is installed between the first and second synchronous pulleys. The lead screw and the moving block are threadedly connected, and the guide rod and the moving block are slidably connected. A through groove is opened on the top of the fixed base, which communicates with the inside of the receiving cavity. The connecting block and the through groove are slidably connected, which can drive the scraper to move stably against the inner wall of the collection tank, efficiently scraping off the waste attached to the inner wall and avoiding the accumulation of waste residue. The transmission can precisely control the scraper's movement trajectory and speed, ensuring that scraping is thorough and without dead corners, improving the waste recycling efficiency, and ensuring the continuous and stable operation of the device.

[0011] In summary, the present invention has the following main advantages:

[0012] First, in this utility model, the scraper, together with the connecting seat and the mounting seat at the bottom of the movable frame, is combined so that the assembly block is inserted into the assembly groove. During the insertion process, the squeezing force applies pressure to the inclined surface of the locking block, causing the locking block to drive the movable plate to press against the return spring. The return spring is compressed, and at the same time, the locking block retracts into the cavity. When the locking block moves to the locking groove, the return spring resets, and the locking block pops out and engages with the locking groove to fix it, thus completing the installation of the scraper. No complicated disassembly operation is required, which can realize the quick disassembly and assembly of the scraper. The disassembly and assembly process is simple and efficient, greatly shortening the assembly time. The overall connection is stable, which can reduce the problem of scraper loosening caused by improper installation. At the same time, it provides a convenient foundation for subsequent scraper disassembly, cleaning or replacement, and improves the maintenance efficiency of the device.

[0013] Secondly, in this utility model, when the drive motor is started, the first synchronous pulley drives the second synchronous pulley to rotate via the synchronous belt, controlling the lead screw to rotate. The lead screw and the moving block are driven by a thread, thereby controlling the movement of the moving block. The moving block drives the moving seat to move via the connecting seat. The moving seat drives the top moving frame to move. The moving frame drives the connecting seat and scraper to move via the bottom mounting seat. The scraper hangs on the inner wall of the collection tank, which can drive the scraper to move stably against the inner wall of the collection tank, efficiently scraping off the waste attached to the inner wall, avoiding the accumulation of waste residue. The scraper's movement trajectory and speed can be precisely controlled, ensuring that scraping is thorough and without dead angles, improving waste recycling efficiency, and ensuring the continuous and stable operation of the device. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0015] Figure 2 This is a cross-sectional three-dimensional structural schematic diagram of the present invention;

[0016] Figure 3 This is the utility model Figure 2 Enlarged view of part A;

[0017] Figure 4 This is a three-dimensional structural diagram of the other side of this utility model.

[0018] Reference numerals: 1. Collection box; 2. Collection trough; 3. Discharge pipe; 4. Valve; 5. Waste bin; 6. Fixed base; 7. Moving base; 8. Moving frame; 9. Mounting base; 10. Connecting base; 11. Scraper; 12. Assembly block; 13. Assembly groove; 14. Fixed component; 141. Cavity; 142. Return spring; 143. Moving plate; 144. Locking block; 15. Locking groove; 16. Unlocking block; 17. Limiting block; 18. Limiting groove; 19. Moving component; 191. Receiving cavity; 192. Lead screw; 193. Guide rod; 194. Moving block; 195. Connecting block; 196. First synchronous pulley; 197. Second synchronous pulley; 198. Synchronous belt; 199. Drive motor; 20. Through groove. Detailed Implementation

[0019] Example

[0020] refer to Figures 1 to 4 The brake disc wear-resistant coating spraying waste collection device described in this embodiment includes a collection box 1, a collection groove 2 on the top of the collection box 1, waste boxes 5 on both sides of the collection box 1, a discharge pipe 3 fixedly connected to both sides of the collection box 1, a valve 4 installed on the outside of the discharge pipe 3, a fixed seat 6 fixedly connected to both sides of the collection box 1, a moving component 19 installed inside the fixed seat 6, a moving seat 7 slidably connected to the top of the fixed seat 6, a moving frame 8 fixedly connected to the top of the moving seat 7, a mounting seat 9 fixedly connected to the bottom of the moving frame 8, a connecting seat 10 movably connected to the bottom of the mounting seat 9, a scraper 11 fixedly connected to the bottom of the connecting seat 10, and fixed components 14 symmetrically installed on the top of the connecting seat 10.

[0021] The fixing assembly 14 includes a cavity 141, a return spring 142, a movable plate 143, and a locking block 144. Assembly blocks 12 are symmetrically fixedly connected to the top of the connecting seat 10. A cavity 141 is formed inside the assembly block 12. A return spring 142 is fixedly connected to one side of the cavity 141, and a movable plate 143 is fixedly connected to the other end of the return spring 142. The movable plate 143 is slidably connected to the cavity 141. A locking block 144 is fixedly connected to the other side of the movable plate 143, and the other end of the locking block 144 extends outward from the outside of the assembly block 12. A slope is provided on one side of the locking block 144. Assembly slots 13 are symmetrically formed on one side of the mounting seat 9. The assembly block 12 and the assembly slots 13 are inserted into each other. Next, a locking groove 15 is provided on one side inside the assembly groove 13. The locking block 144 is engaged with the locking groove 15. The scraper 11, together with the connecting seat 10 and the mounting seat 9 at the bottom of the movable frame 8 are combined, so that the assembly block 12 is inserted into the assembly groove 13. During the insertion process, the squeezing force applies pressure to the inclined surface of the locking block 144, so that the locking block 144 drives the movable plate 143 to press against the return spring 142. The return spring 142 is compressed, and at the same time, the locking block 144 retracts into the cavity 141. When the locking block 144 moves to the locking groove 15, the return spring 142 returns to its original position, and the locking block 144 pops out and engages with the locking groove 15 to fix it, thus completing the installation of the scraper 11.

[0022] refer to Figure 3 An unlocking block 16 is slidably connected inside the locking groove 15. Limiting blocks 17 are fixedly connected to both sides of the unlocking block 16. Limiting grooves 18 are opened on both sides inside the locking groove 15. The limiting blocks 17 and the limiting grooves 18 are slidably connected. Pushing the unlocking block 16 causes it to slide inside the locking groove 15. At the same time, the unlocking block 16 drives the limiting blocks 17 to slide inside the limiting grooves 18. The unlocking block 16 pushes the locking block 144, causing the locking block 144 to drive the moving plate 143 to press against the return spring 142. The return spring 142 is compressed, and the locking block 144 retracts into the cavity 141. The locking block 144 and the locking groove 15 are no longer engaged.

[0023] refer to Figure 2 and Figure 4The moving assembly 19 includes a receiving cavity 191, a lead screw 192, a guide rod 193, a moving block 194, a connecting block 195, a first synchronous pulley 196, a second synchronous pulley 197, a synchronous belt 198, and a drive motor 199. Each fixed base 6 has a receiving cavity 191. A guide rod 193 and a lead screw 192 are fixedly connected inside each receiving cavity 191. Moving blocks 194 are fitted onto the outer sides of both the lead screw 192 and the guide rod 193. A connecting block 195 is fixedly connected to the top of each moving block 194. The top of the connecting block 195 extends out of the fixed base 6 and is fixedly connected to the top of the moving base 7. One end of the lead screw 192 extends out of the fixed base 6 and is fixedly connected to the first synchronous pulley 196. A second synchronous pulley 197 is rotatably connected to one side of the collection box 1. A drive motor 199 is installed on one side of the collection box 1. The output end of the drive motor 199 is fixedly connected to the second synchronous pulley 197. The first synchronous pulley 196 and the second synchronous pulley 197... A synchronous belt 198 is installed between the step wheels 197. The lead screw 192 and the moving block 194 are threadedly connected. The guide rod 193 and the moving block 194 are slidably connected. A through groove 20 is opened on the top of the fixed base 6. The through groove 20 communicates with the inside of the receiving cavity 191. The connecting block 195 is slidably connected to the through groove 20. When the drive motor 199 is started, the second synchronous wheel 197 is controlled to drive the first synchronous wheel 196 to rotate through the synchronous belt 198. The first synchronous wheel 196 controls the lead screw 192 to rotate. The lead screw 192 and the moving block 194 are threadedly driven, thereby controlling the moving block 194 to move. The moving block 194 drives the moving base 7 to move through the connecting base 10. The moving base 7 drives the moving frame 8 at the top to move. The moving frame 8 drives the connecting base 10 and the scraper 11 to move through the mounting base 9 at the bottom. The scraper 11 hangs on the inner wall of the collection groove 2 of the collection box 1.

[0024] Operating principle and advantages: First, connect the scraper 11 along with the connecting seat 10 to the mounting seat 9 at the bottom of the movable frame 8, so that the assembly block 12 is inserted into the assembly groove 13. During insertion, the squeezing force pushes the locking block 144 to compress the return spring 142 and retract into the cavity 141. When the locking block 144 moves to the locking groove 15, the return spring 142 returns to its original position, causing the locking block 144 to engage in the locking groove 15, thus completing the installation of the scraper 11. Start the drive motor 199, and its output end drives the second synchronous pulley 197 to rotate. The second synchronous pulley 197 drives the first synchronous pulley 196 to rotate through the synchronous belt 198, which in turn drives the lead screw 192 to rotate. Rod 192 is threadedly engaged with movable block 194. Under the limit of guide rod 193, movable block 194 drives movable seat 7 to slide along fixed seat 6 through connecting block 195. Movable seat 7 drives movable frame 8, bottom mounting seat 9, connecting seat 10 and scraper 11 to move. Scraper 11 scrapes off the spraying waste by adhering to the inner wall of collection tank 2. The waste slides down collection tank 2 to discharge pipe 3. Valve 4 is opened and the waste is discharged into the corresponding waste box 5 below through discharge pipe 3, completing the waste collection. If it is necessary to clean or replace scraper 11, push unlocking block 16 to make locking block 144 disengage from locking groove 15, and scraper 11 can be removed for subsequent operations.

[0025] This utility model allows for quick disassembly and assembly of the scraper 11 without complicated disassembly operations. The disassembly and assembly process is simple and efficient, greatly shortening the assembly time. The overall connection is stable, which can reduce the problem of scraper 11 loosening due to improper installation. At the same time, it provides a convenient basis for subsequent disassembly, cleaning or replacement of scraper 11, and improves the maintenance efficiency of the device.

Claims

1. A device for collecting waste from the spraying of a wear-resistant coating on a brake disc, comprising a collection box (1), characterized in that: The top of the collection box (1) is provided with a collection trough (2), and waste bins (5) are provided on both sides of the collection box (1). Discharge pipes (3) are fixedly connected to both sides of the collection box (1). Valves (4) are installed on the outside of the discharge pipes (3). Fixed seats (6) are fixedly connected to both sides of the collection box (1). A moving component (19) is installed inside the fixed seat (6). A moving seat (7) is slidably connected to the top of the fixed seat (6). A moving frame (8) is fixedly connected to the top of the moving seat (7). An installation seat (9) is fixedly connected to the bottom of the moving frame (8). A connecting seat (10) is movably connected to the bottom of the installation seat (9). A scraper (11) is fixedly connected to the bottom of the connecting seat (10). Fixed components (14) are symmetrically installed on the top of the connecting seat (10).

2. The device for collecting waste from the spraying of a brake disc wear-resistant coating according to claim 1, characterized in that: The fixing component (14) includes a cavity (141), a return spring (142), a moving plate (143), and a locking block (144). The top of the connecting seat (10) is symmetrically fixedly connected to an assembly block (12). The assembly block (12) has a cavity (141) inside. The return spring (142) is fixedly connected to one side of the cavity (141). The other end of the return spring (142) is fixedly connected to the moving plate (143). The moving plate (143) is slidably connected to the cavity (141). The other side of the moving plate (143) is fixedly connected to the locking block (144). The other end of the locking block (144) extends out of the outside of the assembly block (12). One side of the locking block (144) has an inclined surface.

3. The brake disc wear-resistant coating spraying waste collection device according to claim 2, characterized in that: The mounting base (9) has symmetrically provided assembly slots (13) on one side. The assembly block (12) is inserted into the assembly slot (13). A locking slot (15) is provided on one side inside the assembly slot (13). The locking block (144) is snapped into the locking slot (15).

4. The brake disc wear-resistant coating spraying waste collection device according to claim 3, characterized in that: The locking groove (15) is slidably connected to an unlocking block (16), and the unlocking block (16) is fixedly connected to two limit blocks (17) on both sides. The locking groove (15) is provided with limit grooves (18) on both sides. The limit blocks (17) and limit grooves (18) are slidably connected.

5. The device for collecting waste from the spraying of a brake disc wear-resistant coating according to claim 1, characterized in that: The moving component (19) includes a receiving cavity (191), a lead screw (192), a guide rod (193), a moving block (194), a connecting block (195), a first synchronous pulley (196), a second synchronous pulley (197), a synchronous belt (198), and a drive motor (199). Each of the fixed bases (6) has a receiving cavity (191) inside. A guide rod (193) and a lead screw (192) are fixedly connected inside each receiving cavity (191). Moving blocks (194) are sleeved on the outer sides of both the lead screw (192) and the guide rod (193). The top of each moving block (194) is fixed. A connecting block (195) is connected, and a fixed seat (6) extends from the top of the connecting block (195) and is fixedly connected to the top of the movable seat (7). One end of the lead screw (192) extends out of the outside of the fixed seat (6) and is fixedly connected to a first synchronous pulley (196). A second synchronous pulley (197) is rotatably connected to one side of the collection box (1). A drive motor (199) is installed on one side of the collection box (1). The output end of the drive motor (199) is fixedly connected to the second synchronous pulley (197). A synchronous belt (198) is installed between the first synchronous pulley (196) and the second synchronous pulley (197).

6. The brake disc wear-resistant coating spraying waste collection device according to claim 5, characterized in that: The lead screw (192) and the moving block (194) are threadedly connected, and the guide rod (193) and the moving block (194) are slidably connected.

7. A brake disc wear-resistant coating spraying waste collection device according to claim 6, characterized in that: The top of the fixed base (6) is provided with a through groove (20), which is connected to the inside of the receiving cavity (191). The connecting block (195) is slidably connected to the through groove (20).

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