Oiling device for alloy wire annealing tinning machine

Abstract

The utility model provides an alloy line annealing tinning machine's oiling device, include: box, oiling mechanism and oil injection mechanism, wherein, the box is placed perpendicular to ground, the oiling mechanism includes two sets of guide component, adjusting assembly and oiling roller subassembly, wherein, two sets of guide component sets up in the outer wall of box respectively, adjusting assembly sets up in the box, oiling roller subassembly sets up in the box inside, the oil injection mechanism includes support frame, oil tank and self -adaptation oil outlet subassembly, wherein, support frame links up with the outer wall of box, oil tank sets up in support frame, self -adaptation oil outlet subassembly sets up in oil tank and extends to the inside of box, the utility model discloses alloy line annealing tinning machine's oiling device, can open and close second oil outlet pipe adaptively according to the change of lubricating oil liquid level height in the box in real time, thereby accurate control oil intake, make liquid level always keep uniform height, guarantee the stability of equipment operation and the uniformity of oiling.

Description

Technical Field

[0001] This utility model relates to the field of alloy wire production technology, and in particular to an oiling device for an alloy wire annealing and tin plating machine. Background Technology

[0002] The oiling unit is an integral part of the annealing and tin plating production line and needs to work well with the preceding and following annealing furnaces, tin plating units, cooling systems, and wire take-up and unwinding devices. The oiling unit improves the efficiency of subsequent processes; for example, a uniform oil film ensures smooth passage of the wire through the tin plating bath.

[0003] Chinese patent CN222306240U discloses an oiling device for an alloy wire annealing and tin plating machine. This device uses a transmission mechanism to rotate an oil-absorbing sponge, ensuring the sponge is always fully saturated with lubricating oil. During copper wire transmission, the sponge's rotation ensures even contact with the copper wire at all points, resulting in more uniform oil application. Two pressing rollers further press the copper wire, compressing it completely into the sponge. The sponge's deformation completely encapsulates the copper wire, resulting in uniform grease application and facilitating subsequent processing. However, this device still has the following drawbacks: This device uses an oil tank with inlet and outlet pipes and a switch valve to add oil when the lubricating oil level in the oil tank is lower than the bottom of the oil-absorbing sponge, thus maintaining the original oil level on the sponge. However, the cover plate on top of the oil tank obstructs the view of the remaining lubricating oil level and makes it difficult to monitor changes in the oil level in real time. When the oil level is lower than the rotating wheel, the oil-absorbing sponge detaches from the lubricating oil, resulting in uneven oiling of the alloy wire. Furthermore, the manual control of the switch valve makes the oiling amount inaccurate. If too much of the rotating wheel is immersed in lubricating oil, the rotation of the wheel will cause the lubricating oil to surge violently, affecting the stability of the oiling process. Utility Model Content

[0004] This utility model aims to at least partially solve one of the technical problems in the above-mentioned technologies.

[0005] Therefore, one objective of this utility model is to provide an oiling device for an alloy wire annealing tin plating machine, which can adaptively open and close the second oil outlet pipe in real time according to the change in the lubricating oil level in the tank, thereby precisely controlling the oil inlet volume, keeping the liquid level at a uniform height, and ensuring the stability of equipment operation and the uniformity of oiling.

[0006] To achieve the above objectives, the first aspect of this utility model provides an oiling device for an alloy wire annealing tin plating machine, comprising: a housing, an oiling mechanism, and an oiling injection mechanism, wherein the housing is placed vertically to the ground; the oiling mechanism includes two sets of guiding components, an adjusting component, and an oiling roller assembly, wherein the two sets of guiding components are respectively disposed on the outer wall of the housing; the adjusting component is disposed on the housing; the oiling roller assembly is disposed inside the housing; the oiling mechanism includes a support frame, an oil storage tank, and an adaptive oil dispensing component, wherein the support frame is connected to the outer wall of the housing; the oil storage tank is disposed on the support frame; and the adaptive oil dispensing component is disposed on the oil storage tank and extends into the housing.

[0007] In addition, the oiling device for the alloy wire annealing tin plating machine proposed above according to this utility model may also have the following additional technical features: Specifically, each set of guide components includes a fixed frame and a guide roller, wherein the fixed frame is connected to the upper end of the outer side of the housing; the guide roller is rotatably connected to the fixed frame and has multiple annular grooves on its exterior.

[0008] Specifically, the adjustment assembly includes a mounting bracket, a first driving component, two guide rods, and a connecting bracket. The mounting bracket is disposed on the housing. The first driving component is mounted on the mounting bracket and passes through the mounting bracket. The two guide rods pass through the mounting bracket respectively. The connecting bracket is connected to the output end of the first driving component and one end of the guide rods.

[0009] Specifically, the oiling roller assembly includes two rotating rollers, two sponge rings, and a second drive component, wherein, One of the rotating rollers is rotatably connected to the connecting frame, and the other rotating roller is rotatably connected to the inner wall of the box; two sponge rings are respectively sleeved on the outside of the corresponding rotating rollers; the second driving member is installed on the outer wall of the box, and the output end of the second driving member is connected to the rotating roller located below.

[0010] Specifically, the adaptive oil outlet assembly includes a first oil outlet pipe, a second oil outlet pipe, a piston, a connecting block, a first connecting rod, a second connecting rod, a third connecting rod, and a float. The first oil outlet pipe communicates with the oil storage tank and penetrates the tank body. The second oil outlet pipe is located at the lower part of the first oil outlet pipe. The piston is located inside the first oil outlet pipe. The connecting block is located at the lower end of the outlet of the first oil outlet pipe. The first connecting rod is rotatably connected to the connecting block. One end of the second connecting rod is rotatably connected to the upper end of the first connecting rod, and the other end is pivotally connected to the piston. The third connecting rod is connected to the lower end of the first connecting rod. The float is connected to one end of the third connecting rod.

[0011] Compared with the prior art, the present invention has the following beneficial effects: The oiling device of the alloy wire annealing tin plating machine of the present invention, through the adaptive oil outlet mechanism, enables the float to control the piston to move in the first oil outlet pipe in real time according to the change of the lubricating oil level in the tank, so that the second oil outlet pipe can be opened and closed adaptively, thereby accurately controlling the oil intake, keeping the liquid level at a uniform height, realizing the automated oiling function, reducing manual operation, and ensuring the stability of equipment operation and the uniformity of oiling.

[0012] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0013] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which: Figure 1 This is a three-dimensional structural diagram of the oiling device of an alloy wire annealing tin plating machine according to an embodiment of the present invention; Figure 2 This is a side cross-sectional schematic diagram of the oiling device of an alloy wire annealing tin plating machine according to an embodiment of the present invention; Figure 3 This is a schematic diagram of the oiling mechanism of an oiling device for an alloy wire annealing tin plating machine according to an embodiment of the present invention. Figure 4 This is a schematic diagram of the adaptive oil outlet mechanism of the oiling device of an alloy wire annealing tin plating machine according to an embodiment of the present invention.

[0014] Reference numerals: 1. Housing; 2. Oiling mechanism; 201. Guide assembly; 2011. Fixing frame; 2012. Guide roller; 202. Adjustment assembly; 2021. Mounting frame; 2022. First driving component; 2023. Guide rod; 2024. Connecting frame; 203. Oiling roller assembly; 2031. Rotating roller; 2032. Sponge ring; 2033. Second driving component; 3. Oil injection mechanism; 301. Support frame; 302. Oil storage tank; 303. Adaptive oil outlet assembly; 3031. First oil outlet pipe; 3032. Second oil outlet pipe; 3033. Piston; 3034. Connecting block; 3035. First connecting rod; 3036. Second connecting rod; 3037. Third connecting rod; 3038. Float. Detailed Implementation

[0015] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0016] The oiling device of the alloy wire annealing tin plating machine of this utility model is described below with reference to the accompanying drawings.

[0017] like Figures 1-4 As shown, the oiling device of the alloy wire annealing tin plating machine of this utility model embodiment may include: a housing 1, an oiling mechanism 2, and an oiling mechanism 3.

[0018] Box 1 is placed perpendicular to the ground.

[0019] The oiling mechanism 2 includes two sets of guide components 201, adjustment components 202, and oiling roller components 203.

[0020] Among them, the two sets of guide components (201) are respectively disposed on the outer wall of the box (1), the adjustment component (202) is disposed on the box (1), and the oiling roller assembly (203) is disposed inside the box (1).

[0021] It is understandable that each side of the housing 1 is provided with a set of guide components 201, which can guide multiple alloy wires at the same time to realize the feeding and discharging functions. The adjustment component 202 can adjust the oiling roller assembly 203, so that the alloy wire can pass through the oiling roller assembly 203 when feeding, and at the same time press the alloy wire into the housing 1 for oiling operation.

[0022] The oil injection mechanism 3 includes a support frame 301, an oil storage tank 302, and an adaptive oil dispensing component 303.

[0023] The support frame 301 is connected to the outer wall of the housing 1, the oil storage tank 302 is installed on the support frame 301, and the adaptive oil outlet component 303 is installed on the oil storage tank 302 and extends into the interior of the housing 1.

[0024] It should be noted that the oil storage tank 302 described in this embodiment is provided with a tank cover at the top, and a handle is provided on the tank cover. The tank cover can be opened by the handle to add lubricating oil into the oil storage tank 302.

[0025] Specifically, when applying oil to the alloy wire, the relevant personnel first pull one end of the multi-strand alloy wire from the unwinding roller, pass it through the upper part of the two sets of guide components 201 and the middle of the oiling roller assembly 203 in sequence, and wind it around the take-up roller. Then, the adjusting component 202 is activated to press the alloy wire into the box 1 and make the oiling roller assembly 203 clamp the multi-strand alloy wire.

[0026] Next, lubricating oil is poured into the oil storage tank 302. The lubricating oil is injected into the tank 1 through the adaptive oil outlet component 303. When the remaining amount of lubricating oil reaches the preset value and the liquid level covers part of the oiling roller component 203, the adaptive oil outlet component 303 automatically closes the oil supply. At this time, the oiling roller component 203 is started so that it absorbs the lubricating oil and applies it evenly to the alloy wire. The alloy wire is then automatically oiled by the winding roller.

[0027] When the lubricating oil inside the tank 1 is consumed to a certain extent, causing the liquid level to drop, the adaptive oil outlet component 303 will automatically open to inject the lubricating oil in the oil storage tank 302 into the tank 1 until the liquid level is restored to its original height, so that the oiling roller component 203 always absorbs the same amount of oil, ensuring the uniformity of oiling the alloy wire.

[0028] In one embodiment of this utility model, such as Figure 3 As shown, each guide assembly 201 includes a fixing frame 2011 and a guide roller 2012.

[0029] The fixed frame 2011 is connected to the upper end of the outer side of the box 1, the guide roller 2012 is rotatably connected to the fixed frame 2011, and multiple annular grooves are opened on the outside.

[0030] Understandably, the annular grooves can be used to place alloy wires to prevent the alloy wires from shifting in position during the oiling process. Multiple annular grooves allow the guide roller 2012 to place multiple alloy wires simultaneously, thereby improving oiling efficiency.

[0031] In one embodiment of this utility model, such as Figure 3 As shown, the adjustment assembly 202 includes a mounting bracket 2021, a first drive component 2022, two guide rods 2023, and a connecting bracket 2024.

[0032] The mounting bracket 2021 is set on the housing 1, the first driving component 2022 is mounted on the mounting bracket 2021 and passes through the mounting bracket 2021, the two guide rods 2023 pass through the mounting bracket 2021 respectively, and the connecting bracket 2024 is connected to the output end of the first driving component 2022 and one end of the guide rod 2023.

[0033] It should be noted that the first driving component 2022 described in this embodiment can be an electric push rod. The first driving component 2022, in conjunction with the guide rod 2023, can drive the mounting frame 2021 to move up and down. During material feeding, the mounting frame 2021 can be controlled to rise, so that the alloy wire can be quickly passed between the two guide rollers 2012 and the oiling roller assembly 203, thereby greatly improving the working efficiency.

[0034] In one embodiment of this utility model, such as Figure 2 and Figure 3As shown, the oiling roller assembly 203 includes two rotating rollers 2031, two sponge rings 2032, and a second drive member 2033.

[0035] One of the rotating rollers (2031) is rotatably connected to the connecting frame (2024), and the other rotating roller (2031) is rotatably connected to the inner wall of the box (1). Each of the sponge rings (2032) is sleeved on the outside of the corresponding rotating roller (2031). The second driving member (2033) is installed on the outer wall of the box (1), and the output end of the second driving member (2033) is connected to the rotating roller (2031) located below.

[0036] It should be noted that the two rotating rollers 2031 described in this embodiment are vertically aligned, and sealed bearings are provided between the two ends of the lower rotating roller 2031 and the housing 1 to ensure sealing.

[0037] Additionally, it should be noted that the second driving component 2033 described in this embodiment can be a motor, which can drive the lower rotating roller 2031 to rotate.

[0038] Specifically, when applying oil to the alloy wire, one end of the alloy wire is first passed through the upper part of the two guide rollers 2012 and between the two rotating rollers 2031. Then, the first drive unit 2022 is activated to control the upper rotating roller 2031 to descend through the adjustment component 202, pressing the alloy wire into the housing 1 until the alloy wire contacts the lower rotating roller 2031. At this time, the two sponge rings 2032 completely wrap the alloy wire.

[0039] Then, the second drive unit 2033 is activated to drive the lower rotating roller 2031 to rotate. The sponge ring 2032 absorbs lubricating oil and coats it onto the alloy wire as it rotates. At the same time, the lower sponge ring 2032 comes into contact with the upper sponge ring 2032, and the absorbed lubricating oil penetrates into the upper sponge ring 2032. Thus, the two sponge rings 2032 can simultaneously coat the alloy wire with oil, making the degree of grease coating on the alloy wire the same, which is convenient for subsequent processing.

[0040] In one embodiment of this utility model, such as Figure 2 and Figure 4 As shown, the adaptive oil outlet assembly 303 includes a first oil outlet pipe 3031, a second oil outlet pipe 3032, a piston 3033, a connecting block 3034, a first connecting rod 3035, a second connecting rod 3036, a third connecting rod 3037, and a float 3038.

[0041] The first oil outlet pipe 3031 is connected to the oil storage tank 302 and passes through the tank body 1. The second oil outlet pipe 3032 is located at the lower part of the first oil outlet pipe 3031. The piston 3033 is located inside the first oil outlet pipe 3031. The connecting block 3034 is located at the lower end of the outlet of the first oil outlet pipe 3031. The first connecting rod 3035 is rotatably connected to the connecting block 3034. One end of the second connecting rod 3036 is rotatably connected to the upper end of the first connecting rod 3035, and the other end is pivotally connected to the piston 3033. The third connecting rod 3037 is connected to the lower end of the first connecting rod 3035. The float ball 3038 is connected to one end of the third connecting rod 3037.

[0042] It should be noted that a sealing element is provided between the first oil outlet pipe 3031 and the housing 1 as described in this embodiment to ensure sealing.

[0043] Additionally, it should be noted that when the float 3038 floats on the liquid surface, making the third connecting rod 3037 horizontal, the piston 3033 is located between the second oil outlet pipe 3032 and the oil storage tank 302, sealing the second oil outlet pipe 3032. At this time, the liquid level covers one-third of the lower rotating roller 2031, thus ensuring that the sponge ring 2032 can absorb a sufficient amount of lubricating oil, while the rotation of the rotating roller 2031 will not cause the lubricating oil in the tank 1 to surge violently.

[0044] Specifically, during the continuous oiling process of the alloy wire, when a certain amount of lubricating oil inside the tank 1 is consumed, causing the liquid level to drop, the float 3038 drops along with the liquid level. The third connecting rod 3037 drives the first connecting rod 3035 to rotate clockwise. The first connecting rod 3035 pulls the second connecting rod 3036 outward, and the second connecting rod 3036 pulls the piston 3033 outward. When the liquid level drops to a certain height, the piston 3033 moves to the other side of the second oil outlet pipe 3032, and the lubricating oil in the oil tank 302 is injected into the tank 1 through the first oil outlet pipe 3031 and the second oil outlet pipe 3032. As the liquid level rises, the float 3038 rises, causing the piston 3033 to move back to one side of the oil tank 302 until the liquid level returns to its original height. The piston 3033 completely seals the second oil outlet pipe 3032, so that the sponge ring 2032 can always absorb the same amount of oil, ensuring the uniformity of oiling the alloy wire.

[0045] In summary, the oiling device of the alloy wire annealing tin plating machine of this utility model, through the adaptive oil outlet mechanism, allows the float to control the piston to move in the first oil outlet pipe in real time according to the change in the lubricating oil level in the tank, so that the second oil outlet pipe can be opened and closed adaptively, thereby precisely controlling the oil inlet volume, keeping the liquid level at a uniform height, realizing the automated oiling function, reducing manual operation, and ensuring the stability of equipment operation and the uniformity of oiling.

[0046] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0047] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0048] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. An oiling device for an alloy wire annealing tin plating machine, characterized in that, include: The housing, the oiling mechanism, and the oil injection mechanism, among which, The box is placed perpendicular to the ground; The oiling mechanism includes two sets of guiding components, an adjusting component, and an oiling roller assembly, wherein, The two sets of guide components are respectively disposed on the outer wall of the housing; The adjustment component is mounted on the housing; The oiling roller assembly is disposed inside the housing; The oil injection mechanism includes a support frame, an oil reservoir, and an adaptive oil dispensing assembly, wherein... The support frame is connected to the outer wall of the box. The oil storage tank is mounted on the support frame; The adaptive oil discharge component is mounted on the oil storage tank and extends into the tank body.

2. The oiling device for the alloy wire annealing tin plating machine according to claim 1, characterized in that, Each set of the guide components includes a fixing frame and guide rollers, wherein... The fixing frame is connected to the upper end of one side of the outer side of the box; The guide roller is rotatably connected to the fixed frame, and has multiple annular grooves on its exterior.

3. The oiling device for the alloy wire annealing tin plating machine according to claim 1, characterized in that, The adjustment assembly includes a mounting bracket, a first driving component, two guide rods, and a connecting bracket, wherein... The mounting bracket is mounted on the housing; The first drive component is mounted on the mounting bracket and extends through the mounting bracket; The two guide rods respectively pass through the mounting bracket; The connecting frame is connected to the output end of the first driving component and one end of the guide rod.

4. The oiling device for the alloy wire annealing tin plating machine according to claim 3, characterized in that, The oiling roller assembly includes two rotating rollers, two sponge rings, and a second drive component. One of the rotating rollers is rotatably connected to the connecting frame, and the other rotating roller is rotatably connected to the inner wall of the box. The two sponge rings are respectively fitted onto the outside of the corresponding rotating rollers; The second drive unit is mounted on the outer wall of the housing, and the output end of the second drive unit is connected to the rotating roller located below.

5. The oiling device for the alloy wire annealing tin plating machine according to claim 1, characterized in that, The adaptive oil delivery assembly includes a first oil delivery pipe, a second oil delivery pipe, a piston, a connecting block, a first connecting rod, a second connecting rod, a third connecting rod, and a float. The first oil outlet pipe is connected to the oil storage tank and passes through the tank body; The second oil outlet pipe is located below the first oil outlet pipe; The piston is disposed inside the first oil outlet pipe; The connecting block is located at the lower end of the first oil outlet pipe; The first connecting rod is rotatably connected to the connecting block; One end of the second connecting rod is rotatably connected to the upper end of the first connecting rod, and the other end is pivotally connected to the piston; The third connecting rod is connected to the lower end of the first connecting rod; The float is connected to one end of the third connecting rod.

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