Automatic glue filling equipment for photovoltaic module frame
Patent Information
- Application Number
- CN202522142435.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-10
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-10-10
AI Technical Summary
[0002]光伏组件的边框区域一圈在生产过程中需要进行打胶,自动打胶设备在打胶过程中很容易出现一个或多个部位缺胶的情况,从而影响产品质量,传统的方式是通过人工对光伏组件的边框进行检查,发现缺胶部位进行手动补胶,此方式工作效率,人工成本高,影响产品的生产进程,增加生产成本
本申请提供的一种光伏组件边框自动补胶设备,可通过相机拍摄光伏组件的边框区域缺胶部位,然后通过双轴直线机构和旋转机构配合带动胶枪移动至缺胶部位进行自动补胶。
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Figure CN224865725U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of photovoltaic module production equipment technology, specifically to an automatic glue-applying device for photovoltaic module frames. Background Technology
[0002] During the production process, the frame area of photovoltaic modules needs to be glued. Automatic glue-applying equipment is prone to missing glue in one or more areas, which affects product quality. The traditional method is to manually inspect the frame of the photovoltaic modules and manually apply glue to the missing areas. This method is inefficient, has high labor costs, affects the production process, and increases production costs. Utility Model Content
[0003] To overcome the above-mentioned shortcomings, the purpose of this application is to provide an automatic glue-applying device for photovoltaic module frames, thereby effectively solving the above-mentioned technical problems.
[0004] To achieve the above objectives, this application adopts the following technical solution: This application provides an automatic adhesive application device for photovoltaic module frames, comprising: The conveying mechanism includes a conveyor belt on which photovoltaic modules are placed and conveyed. The glue application mechanism includes a glue gun and a camera, wherein the camera is located at the glue outlet of the glue gun. The dual-axis linear mechanism includes an X-axis translation module and a Y-axis translation module. The X-axis translation module and the Y-axis translation module are respectively connected to the glue gun, driving the glue gun to translate along the X-axis and Y-axis. The rotating mechanism includes a rotary cylinder, which is connected to the glue gun and drives the glue gun to rotate. The camera captures images of the glue-deficient areas on the frame of the photovoltaic module, and the glue gun moves to the glue-deficient areas via the dual-axis linear mechanism and the rotary mechanism to re-apply glue.
[0005] Furthermore, the camera includes a first camera and a second camera, which are symmetrically arranged about the glue gun's outlet as the center of symmetry.
[0006] Furthermore, the glue gun is positioned above the conveyor belt, and the glue gun nozzle is angled towards the frame area of the photovoltaic module.
[0007] Furthermore, a limiting mechanism is provided in the outer area of the conveyor belt. The limiting mechanism includes a first limiting post and a second limiting post, which are located on both sides of the photovoltaic module and are vertically distributed.
[0008] Furthermore, the first limiting post and the second limiting post are respectively connected to the lifting cylinder.
[0009] Furthermore, the first limiting post and the second limiting post are respectively connected to the translation track.
[0010] Beneficial effects This application provides an automatic glue-replenishing device for photovoltaic module frames. It can automatically replenish glue by taking a picture of the glue-deficient area on the frame of the photovoltaic module with a camera, and then using a dual-axis linear mechanism and a rotary mechanism to move the glue gun to the glue-deficient area. Attached Figure Description
[0011] The accompanying drawings are provided to illustrate the technical solutions of this disclosure and form part of the specification. They are used together with the embodiments of this disclosure to explain the technical solutions of this disclosure and do not constitute a limitation on the technical solutions of this disclosure. The shapes and sizes of the components in the drawings do not reflect actual proportions and are only intended to illustrate the content of this application.
[0012] Figure 1 This is a schematic diagram of the overall structure of the device provided in an embodiment of this application.
[0013] Figure 2 This is a partial structural diagram of a device provided in an embodiment of this application.
[0014] Figure 3 This is a schematic diagram of a glue-applying mechanism, a dual-axis linear mechanism, and a rotary mechanism provided in an embodiment of this application.
[0015] Figure 4 This is a schematic diagram of a glue-applying mechanism provided in an embodiment of this application.
[0016] In the above attached figures, 1. Conveying mechanism; 11. Conveyor belt; 12. First limit post; 13. Second limit post; 14. Lifting cylinder; 15. Translation track; 2. Glue application mechanism; 21. Glue gun; 22. First camera; 23. Second camera; 3. Dual-axis linear mechanism; 31. X-axis translation module; 32. Y-axis translation module; 4. Rotation mechanism; 41. Rotary cylinder; 5. Photovoltaic module. Detailed Implementation
[0017] The above-described solution will be further illustrated below with reference to specific embodiments. It should be understood that these embodiments are for illustrative purposes only and are not intended to limit the scope of this application. The implementation conditions used in the embodiments may be further adjusted according to the conditions of specific manufacturers, and the implementation conditions not specified are generally those in routine experiments.
[0018] Unless otherwise defined, the technical or scientific terms used in the embodiments of this disclosure shall have the ordinary meaning understood by one of ordinary skill in the art to which this application pertains. The terms "first," "second," and similar terms used in the embodiments of this disclosure do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the element or object listed following the word and its equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. In this document, "electrical connection" includes the situation where constituent elements are connected together by an element having some electrical function. There is no particular limitation on the "electrically functioning element," as long as it enables the transmission and reception of electrical signals between the connected constituent elements. An "electrically functioning element" can be, for example, an electrode or wiring, a switching element such as a transistor, or other functional elements such as a resistor, inductor, or capacitor. "Up," "down," "left," and "right" are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.
[0019] In this application, the terms "upper," "lower," "inner," "middle," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing this application and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.
[0020] Example One embodiment of this application provides an automatic adhesive application device for photovoltaic module frames, such as... Figure 1-4 As shown, the equipment includes a conveying mechanism 1, which includes a conveyor belt 11. Photovoltaic modules are placed on the glue gun 21 and conveyed on the conveyor belt 11. Figure 4As shown, a limiting mechanism is provided in the outer area of the conveyor belt 11 of the glue gun 21. The limiting mechanism of the glue gun 21 includes a first limiting post 12 and a second limiting post 13. The first limiting post 12 and the second limiting post 13 of the glue gun 21 are located on both sides of the photovoltaic module of the glue gun 21 and are vertically distributed. The first limiting post 12 and the second limiting post 13 of the glue gun 21 are respectively connected to lifting cylinders 14. When the photovoltaic module moves to the designated position, the two sets of lifting cylinders 14 respectively drive the first limiting post 12 and the second limiting post 13 to rise and block the edge of the photovoltaic module, thereby limiting the photovoltaic module 5. At the same time, the first limiting post 12 and the second limiting post 13 of the glue gun 21 are respectively connected to translation rails 15. The two sets of translation rails 15 respectively drive the first limiting post 12 and the second limiting post 13 to translate, thereby adapting to photovoltaic modules of different sizes; glue application mechanism 2, as Figure 2 and 3 As shown, the device includes a glue gun 21 and a camera. The camera is located at the glue outlet of the glue gun 21. The camera includes a first camera 22 and a second camera 23. The first camera 22 and the second camera 23 are symmetrically arranged about the glue outlet of the glue gun 21. The glue gun 21 is positioned above the conveyor belt 11. The glue outlet of the glue gun 21 is angled towards the frame area of the photovoltaic module. Figure 3 As shown, the dual-axis linear mechanism 3 includes an X-axis translation module 31 and a Y-axis translation module 32. The X-axis translation module 31 and the Y-axis translation module 32 of the glue gun 21 are respectively connected to the glue gun 21, driving the glue gun 21 to translate on the X-axis and Y-axis. The rotation mechanism 4 includes a rotary cylinder 41, which is connected to the glue gun 21 and drives the glue gun 21 to rotate. The glue gun 21 camera captures the glue-deficient area of the photovoltaic module's frame area. The glue gun 21 moves to the glue-deficient area through the dual-axis linear mechanism 3 and the rotation mechanism 4 to replenish the glue.
[0021] The above embodiments are only for illustrating the technical concept and features of this application, and are intended to enable those skilled in the art to understand the content of this application and implement it accordingly. They should not be used to limit the scope of protection of this application. All equivalent changes or modifications made in accordance with the spirit and essence of this application should be included within the scope of protection of this application.
Claims
1. An automatic adhesive application device for photovoltaic module frames, characterized in that: include: The conveying mechanism includes a conveyor belt on which photovoltaic modules are placed and conveyed. The glue application mechanism includes a glue gun and a camera, wherein the camera is located at the glue outlet of the glue gun. The dual-axis linear mechanism includes an X-axis translation module and a Y-axis translation module. The X-axis translation module and the Y-axis translation module are respectively connected to the glue gun, driving the glue gun to translate along the X-axis and Y-axis. The rotating mechanism includes a rotary cylinder, which is connected to the glue gun and drives the glue gun to rotate. The camera captures images of the glue-deficient areas on the frame of the photovoltaic module, and the glue gun moves to the glue-deficient areas via the dual-axis linear mechanism and the rotary mechanism to apply glue. The camera includes a first camera and a second camera, which are symmetrically arranged with the glue gun's nozzle as the center of symmetry.
2. The automatic adhesive application equipment for photovoltaic module frames as described in claim 1, characterized in that: The glue gun is positioned above the conveyor belt, with its nozzle angled towards the frame area of the photovoltaic module.
3. The automatic adhesive application equipment for photovoltaic module frames as described in claim 1, characterized in that: The outer area of the conveyor belt is provided with a limiting mechanism, which includes a first limiting post and a second limiting post. The first limiting post and the second limiting post are located on both sides of the photovoltaic module and are vertically distributed.
4. The automatic adhesive application equipment for photovoltaic module frames as described in claim 3, characterized in that: The first limiting post and the second limiting post are respectively connected to the lifting cylinder.
5. The automatic adhesive application equipment for photovoltaic module frames as described in claim 3, characterized in that: The first limiting post and the second limiting post are respectively connected to the translation track.