Artificial turf carpet gluing and shaping machine

Abstract

The utility model discloses an artificial turf carpet gluing setting -up machine relates to artificial turf production technical field. This artificial turf carpet gluing setting -up machine includes the bottom plate, the top of bottom plate is provided with the setting -up mechanism for gluing setting -up, the setting -up mechanism includes: conveying assembly, set up in the top of bottom plate for conveying artificial turf, gluing assembly, including setting up the connecting frame in the top of conveying assembly, the top of connecting frame swing installation has telescopic handle, and the outside of telescopic handle inserts and installs the limit spring, and one end of telescopic handle is connected with transmission plate, and the telescopic handle in gluing assembly forms the elastic adjusting structure with limit spring, and limit spring can be according to the thickness difference of artificial turf because the grass silk stacking produces, and the elastic force of transmission plate is adjusted adaptively, and then makes the scraping glue part (rubber plate) of transmission plate end always closely adhere turf surface, and not like the fixed angle's hanging glue board that produces the gap because the turf thickness changes.

Description

Technical Field

[0001] This utility model relates to the field of artificial turf production technology, specifically to an artificial turf carpet gluing and shaping machine. Background Technology

[0002] Applying adhesive to artificial turf is an essential step in the installation process. Its purpose is to firmly bond the artificial turf to the ground, ensuring that the turf will not shift or loosen. When applying adhesive to artificial turf, first, the adhesive needs to be evenly applied to the ground. Then, the artificial turf is spread on the adhesive in the direction of installation. Before laying the artificial turf, the back of the turf also needs to be treated with adhesive to better provide adhesion.

[0003] The existing utility model patent with publication number CN222918965U discloses an artificial turf adhesive application device, belonging to the field of artificial turf laying technology. It mainly includes a workbench with a through-cut groove on its top surface, in which a conveying component is installed. Support frames are fixed to the top surfaces of both sides of the workbench by screws. An adhesive supply component is installed on the top side wall of the support frame via fasteners. A drive component is installed on the top of the support frame, and the moving and adjusting components of the drive component are connected. The side wall of the support frame is fixed to the top of a scraper plate via bolts. The scraper plate is located inside the support frame and above the conveying component. It scrapes the adhesive onto the back of the artificial turf, ensuring even distribution of the adhesive. The multiple notches allow the adhesive strips to be flattened again during the bonding and pressing process between the artificial turf and the substrate, further ensuring the strength of the bond.

[0004] The aforementioned adhesive applicator spreads the adhesive evenly on the turf using a glue-coating plate. However, due to the varying thickness of the artificial turf caused by the stacking of grass fibers, the gap between the back of the turf and the edge of the glue-coating plate becomes uneven, resulting in the adhesive not being evenly distributed on the back of the turf. Simultaneously, the glue-coating plate scrapes the adhesive from the back of the turf to the sides, causing the adhesive to drip onto the conveyor belt from both sides of the turf. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides an artificial turf carpet gluing and shaping machine, which solves the problems of uneven glue layer thickness caused by the fixed angle of the glue plate and glue residue on the conveyor belt surface.

[0006] To achieve the above objectives, this utility model provides the following technical solution: A glue-applying and shaping machine for artificial turf carpets includes a base plate, and a shaping mechanism for glue application and shaping is provided above the base plate. The shaping mechanism includes: A conveying assembly, positioned above the base plate, is used to convey artificial turf. The adhesive application assembly includes a connecting frame disposed above the conveying assembly. A telescopic rod is movably mounted above the connecting frame. A limit spring is inserted through the outer side of the telescopic rod. A transmission plate is connected to one end of the telescopic rod. A rubber plate is fixedly mounted to the end of the transmission plate. A diversion pipe is fixedly mounted above the connecting frame. Conveying pipes are installed at equal intervals below the diversion pipe. A conveying pump is fixedly mounted at the bottom end of the diversion pipe. A glue storage tank is connected to one side of the conveying pump. A cleaning component, located below the conveying component, is used for cleaning the conveying component.

[0007] Preferably, the conveying assembly includes a support frame fixedly installed above the base plate, conveying rollers are movably installed on both sides of the support frame, and a drive motor is fixedly installed on one side of the support frame.

[0008] According to the claim, an artificial turf carpet gluing and shaping machine is characterized in that: a conveyor belt is inserted and installed on the outer side of the conveying roller, movable rods are movably installed on the front and rear sides of the support frame, a pressure spring is inserted and installed on the outer side of the movable rod, and a limit roller is inserted and installed at the bottom end of the movable rod.

[0009] Preferably, an electric push rod is fixedly installed on one side of the support frame, a connecting block is fixedly installed at the bottom end of the electric push rod, a tensioning roller is inserted and installed on one side of the connecting block, and an electric heating plate is fixedly installed on the top of the support frame.

[0010] Preferably, the cleaning assembly includes a movable column inserted into one side of the support frame, a support spring inserted into the outer side of the movable column, a transmission block fixedly installed at the bottom end of the movable column, a cleaning rod fixedly installed at the center of the transmission block, and the cleaning assembly also includes a receiving groove placed above the base plate and a support roller installed between the two support frames.

[0011] Preferably, the movable column and the support frame are slidably connected, the cleaning rod and the two end transmission blocks are rotatably connected, the surface of the cleaning rod is provided with a plate-shaped protrusion structure, the support roller is located above the horizontal structure below the conveyor belt, and the support roller and the support frame are rotatably connected. Beneficial effects

[0012] This invention provides an artificial turf / carpet adhesive application and setting machine. Compared with the prior art, it has the following advantages: (1) This artificial turf carpet gluing and shaping machine solves the problem of uneven glue layer thickness caused by a fixed angle of the gluing plate by combining elastic adaptive scraping and precise glue supply. On the one hand, the telescopic rod and the limiting spring in the gluing component form an elastic adjustment structure. The limiting spring can adaptively adjust the elastic force on the transmission plate according to the thickness difference of the artificial turf caused by the stacking of grass fibers, so that the scraping component (rubber plate) at the end of the transmission plate is always tightly attached to the turf surface, rather than gaps caused by changes in turf thickness as with a fixed angle gluing plate. On the other hand, the device can control the supply of glue from the diversion pipe to the turf by coordinating the power of the delivery pump and the speed of the conveyor belt, ensuring that the glue supply is matched with the turf delivery speed. Combined with the scraping effect of the elastically attached scraping component on the glue, it avoids the difference in glue distribution during scraping caused by uneven turf thickness, and finally achieves uniform glue layer thickness.

[0013] (2) This artificial turf carpet adhesive setting machine solves the problem of adhesive residue on the conveyor belt surface by combining a clamping cleaning structure with residue collection. The support spring in the cleaning component provides a continuous upward elastic force to the movable column, which is transmitted to the transmission block through the movable column, so that the cleaning rod on the transmission block always tends to be in contact with the bottom surface of the conveyor belt; at the same time, the support roller provides upward support to the bottom surface of the conveyor belt. The two work together to form a clamping force on the conveyor belt, ensuring that the cleaning rod and the surface of the conveyor belt are always in close contact, avoiding incomplete cleaning due to loose contact. When the conveyor belt is running, the raised structure on the surface of the cleaning rod will generate relative friction with the surface of the conveyor belt, scraping off the residual adhesive on the conveyor belt; and the device is equipped with a receiving groove below the cleaning rod, so that the scraped adhesive can fall directly into the receiving groove for collection, preventing the adhesive from adhering to the conveyor belt again. Through the combination of "elastic clamping scraping + directional collection", the adhesive residue on the surface of the conveyor belt is effectively removed. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the installation structure of the limiting roller of this utility model; Figure 3 This is a schematic diagram of the transmission plate mounting structure of this utility model; Figure 4 This is a schematic diagram of the installation structure of the diversion pipe of this utility model; Figure 5 This is a schematic diagram of the cleaning rod installation structure of this utility model; In the diagram: 1. Base plate; 2. Shaping mechanism; 21. Conveying assembly; 211. Support frame; 212. Conveying roller; 213. Drive motor; 214. Conveying belt; 215. Movable rod; 216. Pressure spring; 217. Limiting roller; 218. Electric push rod; 219. Connecting block; 2110. Tensioning roller; 2111. Heating plate; 22. Glue application assembly; 221. Connecting frame; 222. Telescopic rod; 223. Limiting spring; 224. Transmission plate; 225. Rubber plate; 226. Diverter pipe; 227. Conveying pipe; 228. Conveying pump; 229. Glue storage tank; 23. Cleaning assembly; 231. Movable column; 232. Supporting spring; 233. Transmission block; 234. Cleaning rod; 235. Receiving groove; 236. Supporting roller. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Please see Figure 1-5 This utility model provides a technical solution: an artificial turf carpet adhesive application and shaping machine includes a base plate 1, and a shaping mechanism 2 for adhesive application and shaping is arranged above the base plate 1. The shaping mechanism 2 includes: The conveying assembly 21 is disposed above the base plate 1 for conveying artificial turf. The conveying assembly 21 includes a support frame 211 fixedly installed above the base plate 1. Conveying rollers 212 are movably installed on both sides of the support frame 211. A drive motor 213 is fixedly installed on one side of the support frame 211. A conveyor belt 214 is inserted through the outer side of the conveying rollers 212. Movable rods 215 are movably installed on the front and rear sides of the support frame 211. A pressure spring 216 is inserted through the outer side of the movable rod 215. A limit roller 217 is inserted through the bottom end of the movable rod 215. An electric push rod 218 is fixedly installed on one side of the support frame 211. A connecting block 219 is fixedly installed at the bottom end of the electric push rod 218. A tensioning roller 2110 is inserted through one side of the connecting block 219. An electric heating plate 2111 is fixedly installed above the support frame 211.

[0017] Specifically, the drive motor 213 drives the conveyor roller 212 to rotate, thereby driving the conveyor belt 214 to rotate. The spring force applied to the movable rod 215 by the pressure spring 216 presses the limiting roller 217 above the artificial turf, so that the conveyor belt 214 can move the artificial turf. The height of the connecting block 219 and the tension roller 2110 is adjusted by the electric push rod 218, and the position between the tension roller 2110 and the two conveyor rollers 212 is adjusted, thereby adjusting the tension of the conveyor belt 214. The electric heating plate 2111 is used to heat the colloid, so that it solidifies quickly to limit the position of one end of the grass fibers.

[0018] The glue application assembly 22 includes a connecting frame 221 disposed above the conveying assembly 21. A telescopic rod 222 is movably installed above the connecting frame 221. A limit spring 223 is inserted and installed on the outer side of the telescopic rod 222. One end of the telescopic rod 222 is connected to a transmission plate 224. A rubber plate 225 is fixedly installed at the end of the transmission plate 224. A diversion pipe 226 is fixedly installed above the connecting frame 221. Conveying pipes 227 are installed at equal intervals below the diversion pipe 226. A conveying pump 228 is fixedly installed at the bottom end of the diversion pipe 226. A glue storage tank 229 is connected to one side of the conveying pump 228.

[0019] Specifically, the telescopic rod 222 has discs threadedly installed at both ends to limit the position of the limiting spring 223. The spring force is adjusted by adjusting the position of the discs, thereby applying a certain pressure to the rubber plate 225 at the end of the transmission plate 224, so that it presses on the artificial turf. The glue inside the glue storage tank 229 is transported to the diversion pipe 226 by the delivery pump 228, and then discharged to the top of the artificial turf by the delivery pipe 227. The distribution of the glue is adjusted by adjusting the power of the delivery pump 228 and the speed of the conveyor belt 214. When the artificial turf passes under the rubber plate 225, the glue on the top will be scraped flat by the rubber plate 225, so that it is evenly distributed on the top of the bottom surface of the turf.

[0020] The cleaning component 23 is located below the conveying component 21 and is used to clean the conveying component 21. The cleaning component 23 includes a movable column 231 that is inserted and installed on one side of the support frame 211. A support spring 232 is inserted and installed on the outside of the movable column 231. A transmission block 233 is fixedly installed at the bottom end of the movable column 231. A cleaning rod 234 is fixedly installed at the center of the transmission block 233. The cleaning component 23 also includes a receiving groove 235 placed above the base plate 1 and a support roller 236 installed between the two support frames 211. The movable column 231 and the support frame 211 are slidably connected. The cleaning rod 234 and the two transmission blocks 233 are rotatably connected. The surface of the cleaning rod 234 is provided with a plate-shaped protrusion structure. The support roller 236 is located above the horizontal structure below the conveyor belt 214. The support roller 236 and the support frame 211 are rotatably connected.

[0021] Specifically, the movable column 231 restricts the relative position between the transmission block 233, the cleaning rod 234, and the conveyor belt 214 by the vertical upward force provided by the support spring 232. The upper part of the conveyor belt 214 is restricted by the support roller 236, thereby clamping the conveyor belt 214 between the cleaning rod 234 and the support roller 236. When the conveyor belt 214 passes between the support roller 236 and the cleaning rod 234, the residual colloid on the surface will be scraped off by the protruding structure of the cleaning rod 234 and fall into the receiving groove 235 below.

[0022] Specifically, the drive motor 213 is model DTZ300, the electric actuator 218 is model DTZ100, and the transfer pump 228 is model REX2B0750. In addition, all contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0023] During operation, the drive motor 213 starts and drives the conveyor roller 212 to rotate, which in turn drives the conveyor belt 214 to run. The artificial turf is placed on the conveyor belt 214 and is conveyed with it. The movable rods 215 on the front and rear sides of the support frame 211 are inserted with compression springs 216. The elastic force of the compression springs 216 acts on the movable rods 215, so that the limiting rollers 217 at the bottom of the movable rods 215 are pressed tightly on the artificial turf, limiting the deviation of the turf during the conveying process. At the same time, the height of the connecting block 219 can be adjusted by controlling the extension and retraction of the electric push rod 218 on one side of the support frame 211, which in turn drives the tension roller 2110 on one side of the connecting block 219 to move up and down, thereby adjusting the tension of the conveyor belt 214 and ensuring stable conveying. Subsequently, the adhesive application assembly 22 begins operation: the delivery pump 228 extracts the adhesive from the storage tank 229 and delivers it to the diversion pipe 226 above the connecting frame 221. The adhesive then drips evenly onto the artificial turf surface via the delivery pipes 227 installed at equal intervals below the diversion pipe 226. A limit spring 223 is inserted through the outer side of the telescopic rod 222, which is movably installed above the connecting frame 221. The elastic force of the limit spring 223 is transmitted to the transmission plate 224 through the telescopic rod 211, ensuring that the rubber plate 225 at the end of the transmission plate 224 always adheres to the artificial turf surface. When the turf moves with the conveyor belt 214 past the rubber plate 225, the rubber plate 225 smooths the adhesive on the turf surface, ensuring a uniform adhesive layer thickness. After adhesive application, the artificial turf continues to be conveyed to the area below the heating plate 2111 above the support frame 211. The heating plate 2111 heats the turf after adhesive application, causing the adhesive to quickly solidify and set. During the continuous operation of the conveyor belt 214, the cleaning component 23 works synchronously: the movable column 231, which is inserted and installed on one side of the support frame 211, has a support spring 232 on its outer side. The support spring 232 provides an upward elastic force, which drives the transmission block 233 at the bottom of the movable column 231 to move upward, so that the cleaning rod 234 in the center of the transmission block 233 is tightly attached to the bottom surface of the conveyor belt 214. At the same time, the support roller 236 between the two support frames 211 is located above the horizontal structure below the conveyor belt 214, which provides upward support for the conveyor belt 214. The cleaning rod 234 and the support roller 236 clamp the conveyor belt 214 together. When the conveyor belt 214 is running, the plate-shaped protrusions on the surface of the cleaning rod 234 scrape off the residual adhesive on the surface of the conveyor belt 214. The scraped adhesive falls into the receiving groove 235 above the bottom plate 1, thus completing the cleaning of the conveyor belt 214.

[0024] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An artificial turf carpet adhesive application and setting machine, comprising a base plate (1), characterized in that: A shaping mechanism (2) for applying adhesive and shaping is provided above the base plate (1), the shaping mechanism (2) including: A conveying assembly (21) is disposed above the base plate (1) for conveying artificial turf; The glue application assembly (22) includes a connecting frame (221) disposed above the conveying assembly (21). A telescopic rod (222) is movably installed above the connecting frame (221). A limit spring (223) is inserted through the outside of the telescopic rod (222). A transmission plate (224) is connected to one end of the telescopic rod (222). A rubber plate (225) is fixedly installed at the end of the transmission plate (224). A diversion pipe (226) is fixedly installed above the connecting frame (221). A conveying pipe (227) is installed at equal intervals below the diversion pipe (226). A conveying pump (228) is fixedly installed at the bottom end of the diversion pipe (226). A glue storage tank (229) is connected to one side of the conveying pump (228). A cleaning component (23) is disposed below the conveying component (21) for cleaning the conveying component (21).

2. The artificial turf carpet gluing and setting machine according to claim 1, characterized in that: The conveying assembly (21) includes a support frame (211) fixedly installed above the base plate (1), conveying rollers (212) are movably installed on both sides of the support frame (211), and a drive motor (213) is fixedly installed on one side of the support frame (211).

3. The artificial turf carpet gluing and setting machine according to claim 2, characterized in that: A conveyor belt (214) is inserted and installed on the outer side of the conveyor roller (212). Movable rods (215) are movably installed on the front and rear sides of the support frame (211). A pressure spring (216) is inserted and installed on the outer side of the movable rod (215). A limit roller (217) is inserted and installed at the bottom end of the movable rod (215).

4. The artificial turf carpet gluing and setting machine according to claim 3, characterized in that: An electric push rod (218) is fixedly installed on one side of the support frame (211), a connecting block (219) is fixedly installed at the bottom end of the electric push rod (218), a tensioning roller (2110) is inserted on one side of the connecting block (219), and an electric heating plate (2111) is fixedly installed on the top of the support frame (211).

5. The artificial turf carpet gluing and setting machine according to claim 4, characterized in that: The cleaning assembly (23) includes a movable column (231) inserted into one side of the support frame (211), a support spring (232) inserted into the outer side of the movable column (231), a transmission block (233) fixedly installed at the bottom end of the movable column (231), a cleaning rod (234) fixedly installed at the center of the transmission block (233), and the cleaning assembly (23) also includes a receiving groove (235) placed above the base plate (1) and a support roller (236) installed between the two support frames (211).

6. The artificial turf carpet gluing and setting machine according to claim 5, characterized in that: The movable column (231) and the support frame (211) are slidably connected, the cleaning rod (234) and the two end transmission blocks (233) are rotatably connected, the surface of the cleaning rod (234) is provided with a plate-shaped protrusion structure, the support roller (236) is located above the horizontal structure below the conveyor belt (214), and the support roller (236) and the support frame (211) are rotatably connected.

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