Polyethylene rope surface coating drying integrated device

Abstract

The utility model discloses polyethylene rope surface coating drying integration device belongs to the technical field of rope processing equipment, polyethylene rope surface coating drying integration device, including the processing platform, the upper portion of processing platform is installed from left to right and has processing box and drying box, and the upper left corner and the right upper corner position of processing platform are installed mounting bracket one and mounting bracket two respectively, the upper portion of mounting bracket one and mounting bracket two is bolted connection respectively and unwinds the roll and the take -up roll, the inside installation of processing box has the coating box, and the side of processing box is installed gear assembly, through with the drying box of processing box and setting in turn on the processing platform to provide the traction power by the take -up roll, realized the continuous production of polyethylene rope, polyethylene rope is introduced from unwinds the roll, directly enters processing box and carries out coating, and immediately enters drying box and carries out drying after coating, and finally is taken -up by the roll and is rolled up. The whole process is seamless, and does not need intermediate transfer.

Description

Technical Field

[0001] This utility model relates to the field of rope processing equipment technology, and more specifically, to an integrated device for coating and drying the surface of polyethylene ropes. Background Technology

[0002] Polyethylene (PE) ropes are widely used due to their advantages such as light weight, corrosion resistance, and high strength. However, in practical applications, it is often necessary to coat their surface with flame retardants, UV stabilizers, lubricants, or abrasion-resistant coatings to improve their performance.

[0003] Based on the above, the inventors have discovered that current traditional coating and drying processes are mostly carried out in separate steps. Specifically, polyethylene ropes are first dipped or sprayed through a coating tank, and then transferred to a separate drying device for drying. This separate process has several problems: firstly, the production process is long, requiring multiple independent devices and a long transport path, resulting in a large footprint and low production efficiency; secondly, during the transport process after coating and before drying, the wet coating easily absorbs dust and impurities from the air, severely affecting the cleanliness and adhesion of the coating; and thirdly, the rope is prone to shaking and shifting when transferred between different devices, leading to uneven coating thickness. Therefore, in view of these issues, the inventors have researched and improved the existing structure to provide an integrated device for coating and drying polyethylene ropes, aiming to achieve a more practical and valuable solution. Utility Model Content

[0004] 1. Technical problems to be solved

[0005] In view of the problems existing in the prior art, the purpose of this utility model is to provide an integrated device for coating and drying polyethylene ropes. It can achieve online coating and instant drying of polyethylene ropes by setting up continuous coating and drying channels and adopting an active traction method, thereby improving production efficiency and ensuring coating quality and cleanliness.

[0006] 2. Technical Solution

[0007] To solve the above problems, the present invention adopts the following technical solution.

[0008] An integrated device for coating and drying polyethylene ropes includes a processing table. A processing box and a drying box are mounted on the top of the processing table from left to right. Mounting frame one and mounting frame two are mounted at the upper left and upper right corners of the processing table, respectively. An unwinding roller and a rewinding roller are bolted to the top of mounting frame one and mounting frame two, respectively. A coating box is installed inside the processing box, and a gear assembly is mounted on the side of the processing box. A motor is mounted on one side of the gear assembly. A coating roller is installed inside the coating box. A controller and a drying fan are mounted on the side of the drying box from left to right, and guide roller one and guide roller two are mounted inside the drying box from left to right.

[0009] Furthermore, the processing box has openings on both sides and a liquid inlet pipe installed on the top of the processing box.

[0010] Furthermore, the first guide roller, the second guide roller, and the take-up roller are arranged in an S-shape.

[0011] Furthermore, the gear assembly includes a housing mounted on the side of the machining box, and a driving gear and a driven gear are installed inside the housing. The driving gear is connected to a motor, and the driving gear and the driven gear are meshed together.

[0012] Furthermore, the coating roller is provided in two sets, which are respectively connected to the driving wheel and the driven wheel.

[0013] Furthermore, the outer wall of the coating box has an opening for a polyethylene rope to enter, and the controller is electrically connected to the motor and the drying fan.

[0014] Furthermore, the inner wall of the drying oven is symmetrically provided with two sets of heating plates, each set of heating plates having the same structure, and flexible curtains are installed at the inlet and outlet on both sides of the drying oven.

[0015] 3. Beneficial effects

[0016] Compared with existing technologies, the advantages of this utility model are:

[0017] (1) In this scheme, by setting the processing box and the drying box sequentially on the processing table and providing traction power by the take-up roller, the continuous and integrated production of polyethylene rope is realized. The polyethylene rope is drawn out from the unwinding roller and directly enters the processing box for coating. After coating, it immediately enters the drying box for drying and is finally wound up by the take-up roller. The whole process is seamless and requires no intermediate transfer.

[0018] (2) This solution achieves active and uniform coating of polyethylene rope by setting up a gear assembly driven by a motor and two sets of coating rollers. The motor synchronously drives the two sets of coating rollers to rotate through the gear assembly, squeezing the polyethylene rope passing through them and ensuring that the coating from the coating box adheres evenly to its surface. At the same time, the heating plate and drying fan in the drying box form a hot air circulation system. The heating plate heats the air, and the drying fan causes the hot air to circulate in the box, convectively drying the moving polyethylene rope. This design combines mechanical extrusion coating with forced hot air drying, which not only ensures the uniformity and adhesion of the coating, but also extends the drying time through the "S"-shaped guide rollers, ensuring complete curing of the coating and effectively preventing defects such as blistering and sagging, thus improving the stability and consistency of product quality. Attached Figure Description

[0019] Figure 1 This is a three-dimensional schematic diagram of the present invention;

[0020] Figure 2 This is a top view schematic diagram of the present invention;

[0021] Figure 3 This is a schematic diagram of the planar aspect of this utility model;

[0022] Figure 4 This is a schematic diagram of the main body of the device of this utility model;

[0023] Figure 5 This is a schematic diagram of the processing table of this utility model.

[0024] Explanation of the labels in the diagram:

[0025] 1. Processing table; 2. Processing box; 21. Inlet; 22. Liquid inlet pipe; 3. Drying box; 4. Mounting frame one; 5. Mounting frame two; 6. Unwinding roller; 7. Rewinding roller; 8. Gear assembly; 9. Motor; 10. Controller; 11. Drying fan; 12. Coating box; 13. Coating roller; 14. Guide roller one; 15. Guide roller two; 16. Heating plate. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0027] Example:

[0028] Please see Figure 1-5 The polyethylene rope surface coating and drying integrated device includes a processing table 1. A processing box 2 and a drying box 3 are installed on the top of the processing table 1 from left to right. A mounting frame 1 4 and a mounting frame 2 5 are installed at the upper left and upper right corners of the processing table 1, respectively. An unwinding roller 6 and a rewinding roller 7 are bolted to the top of the mounting frame 1 4 and the mounting frame 2 5, respectively. A coating box 12 is installed inside the processing box 2. A gear assembly 8 is installed on the side of the processing box 2. A motor 9 is installed on one side of the gear assembly 8. A coating roller 13 is installed inside the coating box 12. A controller 10 and a drying fan 11 are installed on the side of the drying box 3 from left to right. A guide roller 1 14 and a guide roller 2 15 are installed inside the drying box 3 from left to right, respectively.

[0029] See Figure 1 The processing box 2 has openings 21 on both sides and an inlet pipe 22 installed on the top of the processing box 2.

[0030] See Figure 1 and Figure 4The guide roller 14, guide roller 2 15 and take-up roller 7 are arranged in an S-shape. The guide roller 14 and guide roller 2 15 are used to guide the polyethylene rope.

[0031] See Figure 1 The gear assembly 8 includes a housing mounted on the side of the machining box 2. Inside the housing are a drive gear and a driven gear. The drive gear is connected to the motor 9, and the drive gear and the driven gear are meshed together.

[0032] See Figure 1 and Figure 4 The coating roller 13 is provided in two sets. The two sets of coating rollers 13 are respectively connected to the driving wheel and the driven wheel. The coating roller 13 is used to squeeze the polyethylene rope so that the coating is evenly applied to its surface.

[0033] See Figure 1 and Figure 4 The outer wall of the coating box 12 has an opening for the polyethylene rope to enter, and the controller 10 is electrically connected to the motor 9 and the drying fan 11.

[0034] See Figure 1 and Figure 4 The inner wall of the drying chamber 3 is symmetrically provided with two sets of heating plates 16. Each set of heating plates 16 has the same structure. Flexible curtains are installed at the inlet and outlet on both sides of the drying chamber 3. The flexible curtains can reduce heat loss and allow polyethylene ropes to pass through smoothly.

[0035] In use: First, the polyethylene rope to be treated is installed on the unwinding roller 6. The rope end passes sequentially through the opening 21 of the processing box 2, the opening of the coating box 12, the guide roller 14 and guide roller 2 15 in the drying box 3, and is finally fixed on the take-up roller 7. Coating is injected into the coating box 12 through the liquid inlet pipe 22. The motor 9 and the drying fan 11 are started, and the controller 10 controls the operation of the equipment. The motor 9 drives the gear assembly 8, which rotates the two sets of coating rollers 13 to compress and coat the passing polyethylene rope. The coated wet rope immediately enters the drying box 3, where the heating plate 16 heats the air, and the drying fan 11 circulates the hot air to dry the moving polyethylene rope. The guide rollers 14 and 2 15 guide it in an "S" shape to extend the drying time. Finally, the dried polyethylene rope is neatly wound up by the take-up roller 7.

[0036] Finally, it should be noted that in the description of this utility model, the terms "vertical," "upper," "lower," "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0037] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0038] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.

Claims

1. A polyethylene rope surface coating and drying integrated device, comprising a processing table (1), wherein a processing box (2) and a drying box (3) are respectively installed above the processing table (1) from left to right, and a mounting frame one (4) and a mounting frame two (5) are respectively installed at the upper left and upper right corners of the processing table (1), characterized in that: The mounting bracket 1 (4) and mounting bracket 2 (5) are respectively bolted to the top of the unwinding roller (6) and the winding roller (7). The processing box (2) is equipped with a coating box (12), and a gear assembly (8) is installed on the side of the processing box (2). A motor (9) is installed on one side of the gear assembly (8). The coating box (12) is equipped with a coating roller (13). The drying box (3) is equipped with a controller (10) and a drying fan (11) from left to right on the side. The drying box (3) is equipped with a guide roller 1 (14) and a guide roller 2 (15) from left to right inside.

2. The integrated device for coating and drying polyethylene ropes according to claim 1, characterized in that: The processing box (2) has openings (21) on both sides, and an inlet pipe (22) is installed on the top of the processing box (2).

3. The integrated device for coating and drying polyethylene ropes according to claim 1, characterized in that: The guide roller one (14), guide roller two (15) and take-up roller (7) are arranged in an S-shape.

4. The integrated device for coating and drying polyethylene ropes according to claim 1, characterized in that: The gear assembly (8) includes a housing mounted on the side of the machining box (2), and a drive gear and a driven gear are installed inside the housing. The drive gear is connected to the motor (9), and the drive gear and the driven gear are meshed together.

5. The integrated device for coating and drying polyethylene ropes according to claim 4, characterized in that: The coating roller (13) is provided in two sets, and the two sets of coating rollers (13) are respectively connected to the driving wheel and the driven wheel.

6. The integrated device for coating and drying polyethylene ropes according to claim 1, characterized in that: The coating box (12) has an opening on its outer wall for a polyethylene rope to enter, and the controller (10) is electrically connected to the motor (9) and the drying fan (11).

7. The integrated device for coating and drying polyethylene ropes according to claim 1, characterized in that: The drying box (3) has two sets of heating plates (16) symmetrically arranged on its inner side wall. Each set of heating plates (16) has the same structure. Flexible curtains are installed at the inlet and outlet on both sides of the drying box (3).

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