Uniform drying device for mica tape surface coating

CN224865780UActive Publication Date: 2026-10-20SHANGHAI JUNDA TECH DEV CO LTD
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Patent Information

Application Number
CN202522187943.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-16
Publication Date
2026-10-20
Estimated Expiration
2035-10-16

AI Technical Summary

Technical Problem

[0004]上述现有专利文献存在缺陷:通过烘干照灯对涂胶后的云母带进行烘干时,胶水因烘干产生的刺鼻性气体会随水汽大量散发,导致装置在对云母带进行均匀烘干时,会产生大量异味,容易给工作人员的操作带来不便,降低了工作人员操作时的舒适性,而且烘干照灯烘干涂胶后的云母带产生的热量无法进行有效利用,造成能源浪费

Benefits of technology

1、本实用新型通过引风机可将加工箱内烘干照灯对胶水烘干产生的刺激性气体吸入至异味去除箱的内部,利用异味去除箱内的活性炭吸附层可减少空气中的刺鼻气味,并将空气排出,可优化车间的加工环境,提高工作人员工作时的舒适性。

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Abstract

The utility model discloses a mica tape surface gluing even drying device of processing technical field, including glue bucket, processing box and install in the gluing mechanism of processing box inside, support roll group and dryer, still include installing in the peculiar smell removal box of processing box, air draught fan and preheating box, the glue bucket is fixed in the inside of preheating box, one end of air draught fan connects the inside of processing box, the other end of air draught fan connects the other end of peculiar smell removal box, and one end of peculiar smell removal box is connected with the air inlet of preheating box, through placing glue bucket in preheating box, the gas of peculiar smell removal box is guided to preheating box, realizes the reasonable utilization of heat, avoids energy waste, and preheats the glue in glue bucket, and the glue after preheating is fully fused, avoids the uneven glue in glue bucket, improves mica tape gluing quality and the drying effect after gluing.
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Description

Technical Field

[0001] This utility model relates to the technical field of mica tape processing, and in particular to a uniform drying device for applying adhesive to the surface of mica tape. Background Technology

[0002] Mica tape is a fire-resistant and insulating material that is directly wound around copper wire. The preparation process of mica tape usually includes steps such as applying adhesive to fiberglass cloth, laminating with mica paper, applying adhesive a second time, high-temperature curing, and winding.

[0003] Existing technology, such as patent publication number CN221855148U, discloses a gluing device capable of omnidirectional and uniform gluing, relating to the field of mica paper processing technology. It includes a processing box, a first gluing mechanism, and a second drying lamp. A fixing frame is welded to the inner wall of the processing box, and a mounting frame is fixedly connected to the top of the fixing frame. This omnidirectional and uniform gluing device controls a motor to drive a rotating rod to rotate, thereby causing an extrusion block to periodically extrude the hose. This allows the glue in the glue tank to be evenly applied to the surface of the central rod through the glue head, and then applied to the mica paper by the central rod. The improved gluing device achieves uniform gluing by strictly controlling the amount of glue applied and ensuring that the glue adheres evenly to the surface of the central rod. It also includes a first gluing mechanism and a second gluing mechanism for gluing both sides of the mica paper, achieving omnidirectional gluing and solving the problem of existing gluing devices being unable to apply glue evenly in all directions.

[0004] The aforementioned existing patent literature has the following defects: when drying the mica tape after coating with adhesive using a drying lamp, the pungent gas generated by the adhesive during drying will be released in large quantities along with the water vapor. This will cause a large amount of odor to be generated when the device is drying the mica tape evenly, which will easily cause inconvenience to the operators and reduce their comfort. Moreover, the heat generated by the drying lamp to dry the mica tape after coating with adhesive cannot be effectively utilized, resulting in energy waste. Utility Model Content

[0005] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of the present invention, to avoid obscuring the purpose of these documents, and such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0006] Therefore, the purpose of this utility model is to provide a uniform drying device for coating mica tape with adhesive. By placing the adhesive bucket in a preheating box and guiding the gas discharged from the odor removal box to the preheating box, the heat is rationally utilized, avoiding energy waste. At the same time, the adhesive in the adhesive bucket is preheated, and the preheated adhesive is fully melted, avoiding uneven adhesive in the adhesive bucket, thus improving the coating quality of mica tape and the drying effect after coating.

[0007] To solve the above-mentioned technical problems, this utility model provides a uniform drying device for coating mica tape surface with adhesive, which adopts the following technical solution: it includes a glue bucket, a processing box, and a coating mechanism, a support roller group, and a dryer installed inside the processing box. It also includes an odor removal box, an exhaust fan, and a preheating box installed on the processing box. The glue bucket is fixed inside the preheating box. One end of the exhaust fan is connected to the inside of the processing box, and the other end of the exhaust fan is connected to the other end of the odor removal box. One end of the odor removal box is connected to the air inlet of the preheating box.

[0008] Optionally, the preheating box includes a preheating cylinder fixed to the top of the processing box, the preheating cylinder having an air duct inside, and the glue bucket being made of stainless steel thermally conductive material.

[0009] Optionally, the air duct is fixed in a spiral shape inside the preheating cylinder. One end of the air duct is connected to the air inlet of the preheating box, and the other end of the air duct is connected to the air outlet of the preheating box. The air inlet of the preheating box is connected to one end of the odor removal box through a pipe.

[0010] Optionally, the odor removal box is equipped with an activated carbon adsorption layer inside.

[0011] Optionally, a gas collection hood is fixed to the top of the inner cavity of the processing box, and the top of the gas collection hood is connected to one end of the induced draft fan through a pipe.

[0012] Optionally, the glue application mechanism includes a glue supply pump fixed on the processing box, a protective frame fixed inside the processing box, a glue outlet and a glue application roller installed on the protective frame, the glue outlet being located above the glue application roller, and the glue supply pump being connected to the glue tank and the glue outlet respectively through pipes.

[0013] Optionally, the dryer may employ a drying lamp.

[0014] Optionally, the support roller assembly includes multiple rollers fixed inside the processing box, which are used to transport the mica strip.

[0015] In summary, this utility model has at least one of the following beneficial effects: 1. This utility model uses an exhaust fan to draw the irritating gas generated by the drying lamps in the processing box to the interior of the odor removal box. The activated carbon adsorption layer in the odor removal box can reduce the pungent odor in the air and exhaust the air, thereby optimizing the processing environment in the workshop and improving the comfort of the workers.

[0016] 2. This utility model places the glue bucket inside a preheating box and guides the gas discharged from the odor removal box to the preheating box, thereby achieving rational utilization of heat and avoiding energy waste. At the same time, it preheats the glue in the glue bucket, ensuring that the glue is fully melted after preheating, thus avoiding uneven glue distribution in the glue bucket and improving the gluing quality of the mica tape and the drying effect after gluing. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the internal structure of the preheating box of this utility model; Figure 3 This utility model Figure 1 A magnified structural diagram of part A.

[0019] Explanation of reference numerals in the attached drawings: 1. Glue bucket; 2. Processing box; 3. Odor removal box; 4. Exhaust fan; 5. Preheating box; 501. Preheating cylinder; 502. Air duct; 503. Air inlet; 504. Air outlet; 6. Air collection hood; 7. Glue supply pump; 8. Protective frame; 9. Glue outlet head; 10. Glue coating roller; 11. Drying lamp; 12. Roller body. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0021] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Example

[0023] Reference Figures 1-3 This utility model discloses a uniform drying device for applying adhesive to the surface of mica tape, including a glue tank 1, a processing box 2, and an adhesive application mechanism, a support roller assembly, and a dryer installed inside the processing box 2. The adhesive application mechanism, support roller assembly, and dryer can all be existing products. Specifically, in this embodiment, the adhesive application mechanism includes a glue supply pump 7 fixed to the processing box 2, a protective frame 8 fixed inside the processing box 2, and a glue outlet 9 and an adhesive application roller 10 mounted on the protective frame 8. The glue outlet 9 is located above the adhesive application roller 10. The glue supply pump 7 is connected to the glue tank 1 and the glue outlet 9 respectively through pipes. The support roller assembly includes multiple rollers 12 fixed inside the processing box 2, which are used to transport the mica tape. The dryer uses a drying lamp 11. The glue in the glue tank 1 is pumped to the glue outlet 9 by the glue supply pump 7. Then, the glue is evenly sprayed onto the coating roller 10 by the glue outlet 9. The coating roller 10 is rotated by a servo motor. The glue is applied to the surface of the mica tape by the coating roller 10. The glue on the surface of the mica tape is evenly dried by the drying lamp 11, so that the glue applied to the surface of the mica tape can be quickly solidified. The mica tape is placed on multiple rollers 12. The mica tape can be driven through the interior of the processing box 2 by the external unwinding equipment.

[0024] It also includes an odor removal box 3, an exhaust fan 4, and a preheating box 5 installed on the processing box 2. The odor removal box 3 has an activated carbon adsorption layer installed inside. The glue bucket 1 is fixed inside the preheating box 5. One end of the exhaust fan 4 is connected to the inside of the processing box 2, and the other end of the exhaust fan 4 is connected to the other end of the odor removal box 3. One end of the odor removal box 3 is connected to the air inlet 503 of the preheating box 5.

[0025] Using the above structure, the irritating gas generated by the drying lamp 11 in the processing box 2 during glue drying is drawn into the odor removal box 3 by the energized operation of the induced draft fan 4. The activated carbon adsorption layer in the odor removal box 3 reduces the pungent odor in the air and exhausts the air, thus optimizing the processing environment in the workshop and improving the comfort of the workers. Placing the glue bucket 1 in the preheating box 5 preheats the glue in the glue bucket 1, ensuring that the glue is fully melted and preventing uneven glue distribution in the glue bucket 1, thereby improving the quality of mica tape coating and the drying effect after coating. Since the gas discharged from the odor removal box 3 still carries heat after the glue is dried, guiding the gas discharged from the odor removal box 3 to the preheating box 5 achieves rational utilization of heat and avoids energy waste.

[0026] Reference Figure 2 In detail, in this embodiment, the preheating box 5 includes a preheating cylinder 501 fixed to the top of the processing box 2. An air duct 502 is opened inside the preheating cylinder 501, and the glue bucket 1 is made of stainless steel, a heat-conducting material. By opening the air duct 502 inside the preheating cylinder 501, the gas discharged from the odor removal box 3 will exchange heat with the glue bucket 1 before being discharged. The glue bucket 1 is made of stainless steel, which ensures that the heat from the hot air flowing through the preheating cylinder 501 can be transferred to the glue in the glue bucket 1, thus preheating the glue.

[0027] Reference Figure 1 In detail, in this embodiment, a gas collection hood 6 is fixed to the top of the inner cavity of the processing box 2, and the top of the gas collection hood 6 is connected to one end of the induced draft fan 4 through a pipe. Example

[0028] Reference Figure 2 Based on the same concept as in Embodiment 1, this uniform drying device for coating mica tape surface also includes a spiral-shaped air duct 502 fixed inside the preheating cylinder 501. The spiral design of the air duct 502 allows for sufficient heat exchange of the gas discharged from the odor removal box 3 as it passes through the air duct 502. One end of the air duct 502 is connected to the air inlet 503 of the preheating box 5, and the other end of the air duct 502 is connected to the air outlet 504 of the preheating box 5. The air inlet 503 of the preheating box 5 is connected to one end of the odor removal box 3 through a pipe. The gas discharged from the odor removal box 3 enters the preheating cylinder 501 through the air inlet 503 of the preheating box 5, and after heat exchange, it is discharged to the outside through the air inlet 503 of the preheating box 5.

[0029] Working principle: First, the mica tape enters through the feed port at one end of the processing box 2 and is guided and conveyed by multiple rollers 12. The glue supply pump 7 pumps the glue in the glue bucket 1 to the glue outlet 9. Then, the glue outlet 9 sprays the glue evenly onto the coating roller 10. The coating roller 10 is rotated by a servo motor. The glue is applied to the surface of the mica tape by the coating roller 10. The glue on the surface of the mica tape is evenly dried by the drying lamp 11. Start the blower 4. The blower 4 draws the irritating gas generated by the drying lamp 11 in the processing box 2 to the odor removal box 3. The activated carbon adsorption layer in the odor removal box 3 can adsorb the irritating gas. The adsorbed gas will pass through the preheating box 5 to preheat the glue in the glue bucket 1 located in the preheating box 5 before being discharged.

[0030] The above are all preferred embodiments of this utility model, and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape and principle of this utility model should be covered within the scope of protection of this utility model.

Claims

1. A uniform drying device for coating mica tape surface, comprising a glue tank (1), a processing box (2), and a coating mechanism, a support roller group, and a dryer installed inside the processing box (2), characterized in that: It also includes an odor removal box (3), an exhaust fan (4) and a preheating box (5) installed on the processing box (2). The glue bucket (1) is fixed inside the preheating box (5). One end of the exhaust fan (4) is connected to the inside of the processing box (2), and the other end of the exhaust fan (4) is connected to the other end of the odor removal box (3). One end of the odor removal box (3) is connected to the air inlet (503) of the preheating box (5).

2. The uniform drying device for coating mica tape surface according to claim 1, characterized in that: The preheating box (5) includes a preheating cylinder (501) fixed to the top of the processing box (2), and the preheating cylinder (501) has an air duct (502) inside. The glue bucket (1) is made of stainless steel heat-conducting material.

3. The uniform drying device for coating mica tape surface according to claim 2, characterized in that: The air duct (502) is fixed in a spiral shape inside the preheating cylinder (501). One end of the air duct (502) is connected to the air inlet (503) of the preheating box (5), and the other end of the air duct (502) is connected to the air outlet (504) of the preheating box (5). The air inlet (503) of the preheating box (5) is connected to one end of the odor removal box (3) through a pipe.

4. The uniform drying device for coating mica tape surface according to claim 1, characterized in that: The odor removal box (3) is equipped with an activated carbon adsorption layer inside.

5. The uniform drying device for coating mica tape surface according to claim 1, characterized in that: The top of the inner cavity of the processing box (2) is fixed with a gas collection hood (6), and the top of the gas collection hood (6) is connected to one end of the induced draft fan (4) through a pipe.

6. The uniform drying device for coating mica tape surface according to claim 1, characterized in that: The glue application mechanism includes a glue supply pump (7) fixed on the processing box (2) and a protective frame (8) fixed inside the processing box (2). The protective frame (8) is equipped with a glue outlet (9) and a glue application roller (10). The glue outlet (9) is located above the glue application roller (10). The glue supply pump (7) is connected to the glue tank (1) and the glue outlet (9) respectively through pipes.

7. The uniform drying device for coating mica tape surface according to claim 1, characterized in that: The dryer uses a drying lamp (11).

8. A uniform drying apparatus for coating mica tape surface according to any one of claims 1-7, characterized in that: The support roller assembly includes multiple rollers (12) fixed inside the processing box (2), which are used to transport the mica strip.

Citation Information

Patent Citations

  • Gluing device capable of uniformly gluing in all directions

    CN221855148U