A powder coating sieving device

CN224865797UActive Publication Date: 2026-10-20JIANGSU YIMART NEW COMPOSITE MATERIALS CO LTD
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Patent Information

Application Number
CN202522465692.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-20
Publication Date
2026-10-20
Estimated Expiration
2035-11-20

AI Technical Summary

Technical Problem

[0004]上述粉末涂料过筛装置,通过设置搅拌棒和过滤网等结构,有效的使粉末涂料过筛装置达到过滤效果高的目,但是该专利还存在一些不足之处需要改进,仅依靠搅拌棒在过滤箱内对块状粉末进行打散,搅拌棒难以提供足够的剪切力与冲击力,易出现结块无法彻底打散的情况,打散效果较差,降低筛分效率

Benefits of technology

第一、本实用新型,通过设置第一搅料组件与第二搅料组件的双重打散结构,第一搅拌杆先对导料管内的粉末进行初步打散,第二搅拌杆与两侧第三搅拌杆配合实现二次深度打散,可彻底破碎各类结块,避免堵塞过滤网,解决了现有装置结块打散不彻底的问题,大幅提升过筛效率与粉末细腻度;

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Abstract

The utility model discloses a powder coating sieving device relates to powder coating processing technical field, including filter box, the inside one side fixed connection of filter box has filter screen, the top fixed connection of filter box has the material guide pipe, the top fixed connection of material guide pipe has the material guide hopper, one side of material guide pipe is equipped with first agitator subassembly, the upside of first agitator subassembly in filter box is equipped with second agitator subassembly. The utility model adopts above -mentioned structure, through setting first agitator subassembly and the double scattering structure of second agitator subassembly, first stirring rod carries out primary scattering to the powder in material guide pipe, and second stirring rod and two side third stirring rod cooperate and realize secondary depth scattering, can completely crush various agglomerates, avoid the jam filter screen, solve the problem that the existing device agglomerate scatters not thoroughly, and the sieving efficiency and powder delicacy are greatly promoted.
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Description

Technical Field

[0001] This utility model belongs to the field of powder coating processing technology, and specifically relates to a powder coating sieving device. Background Technology

[0002] Powder coating is a solvent-free solid powder coating, mainly composed of resin, pigment, filler and additives. It is applied to the surface of the workpiece by electrostatic spraying or fluidized bed dip coating and then cured at high temperature to form a coating. During production, storage or transportation, the powder may be mixed with impurities or clump due to moisture or temperature changes. Sieving can ensure the purity of the coating and avoid defects such as particles and pinholes in the coating.

[0003] For example, Chinese patent CN211436897U discloses a powder coating sieving device, including a filter box. A support plate is fixedly connected to the left side of the filter box, a support block is fixedly connected to the top of the support plate, a mixing motor is fixedly connected to the top of the support block, an adjusting shaft is fixedly connected to the output shaft of the mixing motor, and stirring rods are fixedly connected to the top and bottom of the adjusting shaft. A filter screen is fixedly connected between the left and right side walls of the filter box. A drain pipe is fixedly connected to the left side of the filter box, a conveying pipe is fixedly connected to the right side of the filter box, a water storage tank is fixedly connected to the right side of the conveying pipe, a connecting block is fixedly connected to the right side of the filter box, and a placement block is fixedly connected to the right side of the connecting block.

[0004] The aforementioned powder coating sieving device effectively achieves high filtration efficiency by setting up structures such as stirring rods and filter screens. However, this patent still has some shortcomings that need to be improved. Relying solely on the stirring rods to disperse lumpy powders in the filter box, the stirring rods are unable to provide sufficient shearing and impact forces, which can easily lead to clumping and incomplete dispersion, resulting in poor dispersion and reduced sieving efficiency. Utility Model Content

[0005] In view of the problems mentioned in the background art, the purpose of this utility model is to provide a powder coating sieving device to solve the problems mentioned in the background art.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: A powder coating sieving device includes a filter box, a filter screen fixedly connected to one side of the filter box, a guide pipe fixedly connected to the top of the filter box, a guide hopper fixedly connected to the top of the guide pipe, a first stirring component provided on one side of the guide pipe, a second stirring component provided inside the filter box above the first stirring component, a power component provided on one side of the filter screen, tensioning components provided on both sides of the power component, and a door fixedly connected to one side of the filter box.

[0007] As a preferred technical solution, the first mixing assembly includes a first stirring rod, which is rotatably connected inside the feed pipe. A shaft seat is fixedly connected to one side of the top of the filter box, and a shaft is rotatably connected to the filter box through the shaft seat. One side of the shaft is fixedly connected to one side of the first stirring rod.

[0008] As a preferred technical solution, the second mixing assembly includes a second stirring rod, which is rotatably connected inside the filter box and located above the filter screen. The second stirring rod is located below the first stirring rod. A third stirring rod is rotatably connected to both sides of the second stirring rod inside the filter box. A driving gear is fixedly connected to one side of the second stirring rod, and a driven gear is fixedly connected to one side of the third stirring rod. The driving gear and the driven gear are meshed together.

[0009] As a preferred technical solution, the power component includes a motor, which is fixedly connected to one side of the filter box. The output end of the motor is fixedly connected to a drive sprocket, which is connected to a driven sprocket via a chain drive. One side of the drive sprocket is fixedly connected to one side of the second stirring rod, and one side of the driven sprocket is fixedly connected to one side of the shaft.

[0010] As a preferred technical solution, the tensioning assembly includes a fixing block, which is fixedly connected to the filter box on both sides of the chain. An assembly block is fixedly connected to one side of the fixing block, and a spring is fixedly connected to one side of the assembly block. A transmission block is fixedly connected to one side of the spring, and a tensioning wheel is rotatably connected to one side of the transmission block. One side of the tensioning wheel is in contact with one side of the chain. A guide rod is fixedly connected to the transmission block on the side of the spring, and one side of the guide rod is slidably connected inside the fixing block.

[0011] As a preferred technical solution, a material guide seat is fixedly connected inside the filter box to the lower side of the filter screen, one side of the material guide seat has a sloping structure, and a discharge pipe is fixedly connected to the filter box to the lower side of the motor.

[0012] In summary, the present invention has the following main advantages: First, this utility model, by setting a dual dispersing structure of a first stirring component and a second stirring component, the first stirring rod first disperses the powder in the feed tube, and the second stirring rod and the third stirring rods on both sides cooperate to achieve secondary deep dispersing, which can thoroughly break up various lumps, avoid clogging the filter screen, solve the problem of incomplete dispersing of lumps in the existing device, and greatly improve the sieving efficiency and powder fineness. Secondly, this utility model drives two sets of mixing components to operate synchronously through the sprocket and chain transmission of the power component. With the spring and tension wheel of the tensioning component, the chain can be prevented from loosening, ensuring stable transmission. At the same time, the slope guide seat at the bottom of the filter box can guide qualified powder to be discharged quickly, avoiding accumulation and waste. This solves the problems of easy loosening of the transmission and poor powder discharge in the existing device, reduces equipment cost and energy consumption, and improves the practicality and ease of maintenance of the device. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a top view of the structure of this utility model; Figure 3 This is a utility model Figure 1 A magnified structural diagram at point A; Figure 4 This is a schematic diagram of the internal structure of the feed tube of this utility model.

[0014] Reference numerals: 1. Filter box; 2. Filter screen; 3. Feed guide pipe; 4. Feed guide hopper; 5. First mixing assembly; 51. First stirring rod; 52. Shaft; 53. Shaft seat; 6. Second mixing assembly; 61. Second stirring rod; 62. Third stirring rod; 63. Drive gear; 64. Driven gear; 7. Power assembly; 71. Motor; 72. Drive sprocket; 73. Driven sprocket; 74. Chain; 8. Tensioning assembly; 81. Fixing block; 82. Assembly block; 83. Spring; 84. Transmission block; 85. Tensioning wheel; 86. Guide rod; 9. Feed guide seat; 10. Discharge pipe; 11. Box door. Detailed Implementation

[0015] Example refer to Figures 1 to 4 The powder coating sieving device described in this embodiment includes a filter box 1. A filter screen 2 is fixedly connected to one side of the filter box 1. A guide pipe 3 is fixedly connected to the top of the filter box 1. A guide hopper 4 is fixedly connected to the top of the guide pipe 3. A first stirring component 5 is provided on one side of the guide pipe 3. A second stirring component 6 is provided inside the filter box 1 above the first stirring component 5. A power component 7 is provided on one side of the filter screen 2. Tensioning components 8 are provided on both sides of the power component 7. A door 11 is fixedly connected to one side of the filter box 1.

[0016] refer to Figure 1-2The first mixing assembly 5 includes a first stirring rod 51, which is rotatably connected to the inside of the feed pipe 3. A bearing seat 53 is fixedly connected to one side of the top of the filter box 1. A shaft 52 is rotatably connected to the filter box 1 through the bearing seat 53. One side of the shaft 52 is fixedly connected to one side of the first stirring rod 51. When the shaft 52 rotates, it drives the first stirring rod 51 to rotate synchronously inside the feed pipe 3. The spiral blades can not only break up powder agglomerates, but also push the powder downward to avoid blockage of the feed pipe 3 and improve feeding efficiency.

[0017] refer to Figure 1-2 The second mixing assembly 6 includes a second mixing rod 61, which is rotatably connected to the filter box 1 above the filter screen 2. The second mixing rod 61 is located below the first mixing rod 51. A third mixing rod 62 is rotatably connected to both sides of the second mixing rod 61 inside the filter box 1. A drive gear 63 is fixedly connected to one side of the second mixing rod 61, and a driven gear 64 is fixedly connected to one side of the third mixing rod 62. The drive gear 63 and the driven gear 64 are meshed together. When the second mixing rod 61 rotates, the drive gear 63 drives the driven gears 64 on both sides to rotate in opposite directions, so that the second mixing rod 61 and the third mixing rod 62 form opposing mixing forces, which enhances the shearing and impact on the clumps and completely breaks up the stubborn clumps.

[0018] refer to Figure 1 The power assembly 7 includes a motor 71, which is fixedly connected to one side of the filter box 1. The output end of the motor 71 is fixedly connected to a drive sprocket 72. The drive sprocket 72 is driven by a chain 74 and connected to a driven sprocket 73. One side of the drive sprocket 72 is fixedly connected to one side of the second stirring rod 61, and one side of the driven sprocket 73 is fixedly connected to one side of the shaft 52. After the motor 71 is started, the drive sprocket 72 drives the chain 74 and the driven sprocket 73 to rotate, realizing the same power source to drive two sets of stirring assemblies, reducing equipment energy consumption. The adjustable speed function of the servo motor 71 can adjust the stirring speed according to the degree of powder agglomeration, improving applicability.

[0019] refer to Figure 3The tensioning assembly 8 includes a fixing block 81, which is fixedly connected to the filter box 1 on both sides of the chain 74. An assembly block 82 is fixedly connected to one side of the fixing block 81, and a spring 83 is fixedly connected to one side of the assembly block 82. A transmission block 84 is fixedly connected to one side of the spring 83, and a tension wheel 85 is rotatably connected to one side of the transmission block 84. One side of the tension wheel 85 is in contact with one side of the chain 74. A guide rod 86 is fixedly connected to the transmission block 84 on one side of the spring 83, and one side of the guide rod 86 is slidably connected inside the fixing block 81. When the chain 74 is slack, the spring 83 pushes the transmission block 84 and the tension wheel 85 to move toward the chain 74. The tooth groove of the tension wheel 85 meshes with the chain 74 to prevent slippage, and the guide rod 86 prevents the transmission block 84 from shifting, ensuring a stable tensioning effect.

[0020] refer to Figure 1 Inside the filter box 1, a guide seat 9 is fixedly connected to the lower side of the filter screen 2. One side of the guide seat 9 has a slope structure. A discharge pipe 10 is fixedly connected to the filter box 1 to the lower side of the motor 71. After qualified powder falls into the guide seat 9, it slides quickly along the slope to the discharge pipe 10 to avoid residue. At the same time, the slope structure makes it easy to clean the powder residue at the bottom of the filter box 1, reducing the difficulty of maintenance.

[0021] Operating principle and advantages: First, turn on the motor 71. The motor 71 drives the driven sprocket 73 to rotate via the drive sprocket 72 and chain 74. The driven sprocket 73 drives the shaft 52 and the first stirring rod 51 to rotate inside the feed pipe 3. At the same time, the drive sprocket 72 drives the second stirring rod 61 to rotate. The second stirring rod 61 drives the third stirring rods 62 on both sides to rotate in opposite directions through the meshing of the drive gear 63 and the driven gear 64. Then, the powder coating to be sieved is poured into the feed hopper 4. The powder enters the feed pipe... After passing through the feed pipe 3, the powder is initially broken up by the rotating first stirring rod 51 and pushed into the filter box 1. Under the opposing stirring of the second stirring rod 61 and the third stirring rod 62, the stubborn lumps of the powder falling into the filter box 1 are completely broken up. The qualified fine powder falls through the filter screen 2 into the bottom guide seat 9, slides along the slope of the guide seat 9 to the discharge pipe 10, and is discharged to the storage equipment. After the sieving is completed, the motor 71 is turned off, the box door 11 is opened, and the impurities and unbroken lumps remaining on the filter screen 2 are cleaned, making maintenance convenient.

Claims

1. A powder coating sieving device, comprising a filter box (1), characterized in that: A filter screen (2) is fixedly connected to one side of the inside of the filter box (1). A guide pipe (3) is fixedly connected to the top of the filter box (1). A guide hopper (4) is fixedly connected to the top of the guide pipe (3). A first stirring component (5) is provided on one side of the guide pipe (3). A second stirring component (6) is provided on the upper side of the first stirring component (5) inside the filter box (1). A power component (7) is provided on one side of the filter screen (2). Tensioning components (8) are provided on both sides of the power component (7). A door (11) is fixedly connected to one side of the filter box (1).

2. The powder coating sieving device according to claim 1, characterized in that: The first stirring assembly (5) includes a first stirring rod (51), which is rotatably connected inside the guide pipe (3). A bearing seat (53) is fixedly connected to one side of the top of the filter box (1). A shaft (52) is rotatably connected to the filter box (1) through the bearing seat (53). One side of the shaft (52) is fixedly connected to one side of the first stirring rod (51).

3. The powder coating sieving device according to claim 2, characterized in that: The second stirring assembly (6) includes a second stirring rod (61), which is rotatably connected to the filter box (1) above the filter screen (2). The second stirring rod (61) is located below the first stirring rod (51). A third stirring rod (62) is rotatably connected to both sides of the second stirring rod (61) in the filter box (1). A drive gear (63) is fixedly connected to one side of the second stirring rod (61), and a driven gear (64) is fixedly connected to one side of the third stirring rod (62). The drive gear (63) and the driven gear (64) are meshed together.

4. A powder coating sieving device according to claim 3, characterized in that: The power assembly (7) includes a motor (71), which is fixedly connected to one side of the filter box (1). The output end of the motor (71) is fixedly connected to a drive sprocket (72). The drive sprocket (72) is connected to a driven sprocket (73) via a chain (74). One side of the drive sprocket (72) is fixedly connected to one side of the second stirring rod (61), and one side of the driven sprocket (73) is fixedly connected to one side of the shaft (52).

5. A powder coating sieving device according to claim 1, characterized in that: The tensioning assembly (8) includes a fixing block (81), which is fixedly connected to the filter box (1) on both sides of the chain (74). An assembly block (82) is fixedly connected to one side of the fixing block (81), and a spring (83) is fixedly connected to one side of the assembly block (82). A transmission block (84) is fixedly connected to one side of the spring (83), and a tension wheel (85) is rotatably connected to one side of the transmission block (84). One side of the tension wheel (85) is in contact with one side of the chain (74).

6. A powder coating sieving device according to claim 5, characterized in that: A guide rod (86) is fixedly connected to the transmission block (84) on one side of the spring (83), and one side of the guide rod (86) is slidably connected inside the fixed block (81).

7. A powder coating sieving device according to claim 3, characterized in that: Inside the filter box (1), a guide seat (9) is fixedly connected to the lower side of the filter screen (2). One side of the guide seat (9) is a slope structure. A discharge pipe (10) is fixedly connected to the filter box (1) to the lower side of the motor (71).

Citation Information

Patent Citations

  • Powder coating sieving device

    CN211436897U