Ceramic color sand processing equipment with high-efficiency screening function
Patent Information
- Application Number
- CN202522440253.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-18
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-11-18
AI Technical Summary
[0004]本实用新型的目的在于提供一种具有高效筛分功能的陶瓷彩砂加工设备,以解决上述背景技术提出的目前市场上一些传统设备的筛网容易堵塞,堆积进料,降低筛分效率的问题
(1)该具有高效筛分功能的陶瓷彩砂加工设备,过滤板呈波浪形分布,增加了物料与筛网的接触面积,使得彩砂在筛分过程中能够更充分地与筛网接触,提高了透筛率,波浪形筛网的波峰和波谷形成了独特的物料运动通道,物料在筛网上跳动时,会沿着这些通道不断翻滚和移动,进一步促进了物料的筛分;且上下两个过滤板的网孔交错分布,能够有效地防止筛孔堵塞,当物料在筛网上运动时,即使有较大颗粒的物料暂时卡在某一层筛网的筛孔上,由于相邻筛网筛孔的交错,物料仍有机会通过其他筛孔继续筛分,从而保证了筛分工作的连续性;
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Figure CN224865832U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ceramic colored sand processing technology, specifically to a ceramic colored sand processing equipment with efficient screening function. Background Technology
[0002] In the ceramic colored sand processing industry, every step, from the initial processing of raw materials to the final shaping of finished products, is crucial. Screening, as an indispensable part of this process, directly affects product quality and production efficiency. It not only removes impurities and ensures the purity of colored sand, but also accurately grades the colored sand according to different particle size requirements, meeting diverse market demands.
[0003] However, existing ceramic colored sand processing equipment has many drawbacks in its screening function. The screens of some traditional equipment are prone to clogging, especially when processing colored sand containing a lot of fine particles or sticky impurities. The effective screening area of the screen will decrease rapidly, resulting in a sharp drop in screening efficiency. When colored sand is screened, the accumulation of feed will affect the screening efficiency and prevent the colored sand from quickly passing through the screen mesh for separation. Therefore, we propose a ceramic colored sand processing equipment with high-efficiency screening function to solve the above-mentioned problems. Utility Model Content
[0004] The purpose of this invention is to provide a ceramic colored sand processing equipment with high-efficiency screening function, so as to solve the problems mentioned in the background art, such as easy clogging of screens, accumulation of feed, and reduced screening efficiency in some traditional equipment on the market.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a ceramic colored sand processing equipment with high-efficiency screening function, including a support leg, a damping shock absorber connected to the upper end of the support leg, an outer shell connected to the upper end of the damping shock absorber, and a vibration motor installed on the lower side of the outer shell; The outer casing is bolted with a first filter plate and a second filter plate. The first filter plate is located above the second filter plate. An upper guide plate and a lower guide plate are installed on the inner wall of the left end of the outer casing. The upper guide plate is located at the lower left end of the first filter plate, and the lower guide plate is located at the lower left end of the second filter plate. The front and rear walls of the outer casing are respectively provided with a lower discharge port and an upper discharge port. The left wall of the outer casing is provided with a discharge port. A feeding seat is installed at the upper right end of the outer casing. A drive motor is installed on the side wall of the feeding seat. The output end of the drive motor is connected to a reciprocating lead screw. The other end of the reciprocating lead screw is connected to the feeding seat through a bearing. A carding plate is connected to the outside of the reciprocating lead screw. A scraper is connected to one end of the carding plate. A connecting rod is connected to one end of the scraper.
[0006] Preferably, both the first filter plate and the second filter plate have a corrugated structure, and the first filter plate and the second filter plate are distributed at an angle.
[0007] Preferably, both the first filter plate and the second filter plate slide through the outer shell, the mesh of the first filter plate is larger than the mesh of the second filter plate, and the mesh of the first filter plate and the second filter plate are staggered.
[0008] Preferably, the upper guide plate and the lower guide plate are both inclined, and the upper guide plate and the lower guide plate are inclined toward the upper discharge port and the lower discharge port, respectively.
[0009] Preferably, the shape of the scraper is adapted to the shape of the first filter plate and the second filter plate, and the scrapers are connected by a connecting rod.
[0010] Preferably, the outer shell is inclined, with the bottom of the inner side of the outer shell inclined toward the discharge port.
[0011] Compared with the prior art, the beneficial effects of this utility model are: (1) The ceramic colored sand processing equipment with high efficiency screening function has a wavy filter plate, which increases the contact area between the material and the screen, so that the colored sand can come into full contact with the screen during the screening process, improving the screening rate. The peaks and troughs of the wavy screen form a unique material movement channel. When the material jumps on the screen, it will roll and move along these channels, further promoting the screening of the material. Moreover, the mesh of the upper and lower filter plates is staggered, which can effectively prevent the screen holes from clogging. When the material moves on the screen, even if a large particle of material is temporarily stuck on the screen hole of a certain layer of screen, the material still has the opportunity to continue screening through other screen holes due to the staggered screen holes of adjacent screens, thus ensuring the continuity of the screening work. (2) The ceramic colored sand processing equipment with high efficiency screening function can evenly discharge the colored sand in the feeding seat into the outer shell for vibration screening by driving the combing plate to move, avoiding material accumulation, improving screening efficiency, and reducing blockage. At the same time, the combing plate drives the scraper to move, which moves the colored sand that is blocked or adhered to the filter plate, further avoiding screening blockage and improving screening efficiency. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the structure of this utility model from below; Figure 3 This is a schematic cross-sectional view of the outer shell of this utility model; Figure 4 This is a schematic diagram of the structure of the first filter plate of this utility model; Figure 5 This is a schematic diagram of the structure of the second filter plate of this utility model.
[0013] In the diagram: 1. Support leg; 2. Damping shock absorber; 3. Outer shell; 4. Vibration motor; 5. First filter plate; 6. Second filter plate; 7. Upper guide plate; 8. Lower guide plate; 9. Lower discharge port; 10. Upper discharge port; 11. Discharge port; 12. Feeding seat; 13. Drive motor; 14. Reciprocating screw; 15. Combing plate; 16. Scraper; 17. Connecting rod. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] Please see Figures 1-5 The present invention provides the following technical solution: a ceramic colored sand processing equipment with high efficiency screening function, including a support leg 1, a damping shock absorber 2 connected to the upper end of the support leg 1, an outer shell 3 connected to the upper end of the damping shock absorber 2, a vibration motor 4 installed on the lower side of the outer shell 3; a first filter plate 5 and a second filter plate 6 are fixed inside the outer shell 3 by bolts, the first filter plate 5 is located above the second filter plate 6, an upper guide plate 7 and a lower guide plate 8 are installed on the inner wall of the left end of the outer shell 3, the upper guide plate 7 is located at the lower left end of the first filter plate 5, the lower guide plate 8 is located at the lower left end of the second filter plate 6, a lower discharge port 9 and an upper discharge port 10 are respectively opened on the front and rear walls of the outer shell 3, and a discharge port 11 is opened on the left wall of the outer shell 3; Furthermore, both the first filter plate 5 and the second filter plate 6 have a wavy structure and are distributed at an angle, which increases the contact area between the material and the screen, allowing the colored sand to come into more full contact with the screen during the screening process. Furthermore, both the first filter plate 5 and the second filter plate 6 slide through the outer shell 3. The mesh size of the first filter plate 5 is larger than that of the second filter plate 6. The mesh sizes of the first filter plate 5 and the second filter plate 6 are staggered, which can effectively prevent the screen holes from clogging. When the material moves on the screen, even if a large particle of material is temporarily stuck on the screen hole of a certain layer of screen, the material still has the opportunity to pass through other screen holes to continue screening due to the staggered screen holes of adjacent screens, thus ensuring the continuity of screening work. Furthermore, both the upper guide plate 7 and the lower guide plate 8 are inclined, and the upper guide plate 7 and the lower guide plate 8 are inclined towards the upper discharge port 10 and the lower discharge port 9 respectively, so that the screened colored sand can be discharged from different ports to avoid re-mixing. Furthermore, the outer shell 3 is distributed in an inclined manner, and the bottom of the inner side of the outer shell 3 is inclined towards the discharge port 11, so that the colored sand can be discharged smoothly; A feeding seat 12 is installed at the upper right end of the outer casing 3. A drive motor 13 is installed on the side wall of the feeding seat 12. The output end of the drive motor 13 is connected to a reciprocating screw 14. The other end of the reciprocating screw 14 is connected to the feeding seat 12 through a bearing. A combing plate 15 is connected to the outside of the reciprocating screw 14. A scraper 16 is connected to one end of the combing plate 15. A connecting rod 17 is connected to one end of the scraper 16. Furthermore, the shape of the scraper 16 is adapted to the shape of the first filter plate 5 and the second filter plate 6. The scrapers 16 are connected by a connecting rod 17 to enable the scraper 16 to move smoothly and to move the colored sand that is blocked or stuck. Specifically, when using this ceramic colored sand processing equipment with high-efficiency screening function, the drive motor 13 is powered on, controlling the reciprocating screw 14 connected to the output end to rotate. The reciprocating screw 14 drives the outer connecting carding plate 15 to slide within the feeding seat 12. At the same time, the vibration motor 4 is powered on, causing the outer shell 3 to vibrate. Colored sand is fed into the feeding seat 12, and the carding plate 15 pushes the accumulated colored sand flat, so that the colored sand is evenly discharged from the through groove of the feeding seat 12 into the outer shell 3, thus performing a vibrating screen on the colored sand. In the process of screening, the colored sand first falls onto the first filter plate 5 and bounces along the wave-like first filter plate 5. Small particles of colored sand fall through the mesh of the first filter plate 5 onto the second filter plate 6, and the smallest particles of colored sand fall through the mesh of the second filter plate 6 onto the bottom of the outer shell 3. The colored sand on the first filter plate 5 is discharged from the upper discharge port 10 along the upper guide plate 7, and the colored sand on the second filter plate 6 is discharged from the lower discharge port 9 along the lower guide plate 8. The colored sand at the bottom of the outer shell 3 is discharged from the discharge port 11, thus achieving the screening of colored sand. When the combing plate 15 moves, it drives the scraper 16 connected to the end to move. The two downward scrapers 16 are connected by the connecting rod 17, so the scrapers 16 can be driven to move synchronously. The scrapers 16 are used to clean the colored sand stuck or adhered to the first filter plate 5 and the second filter plate 6, so as to avoid clogging of the first filter plate 5 and the second filter plate 6. If the first filter plate 5 or the second filter plate 6 needs to be replaced or deep cleaned, the bolts fixing the first filter plate 5 and the second filter plate 6 can be removed and the first filter plate 5 and the second filter plate 6 can be pulled out. The contents not described in detail in this specification are the prior art known to those skilled in the art.
[0016] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A ceramic colored sand processing equipment with high-efficiency screening function, comprising a support leg (1), characterized in that: The upper end of the support leg (1) is connected to a damping shock absorber (2), the upper end of the damping shock absorber (2) is connected to an outer shell (3), and a vibration motor (4) is installed on the lower side of the outer shell (3). The outer shell (3) is bolted with a first filter plate (5) and a second filter plate (6). The first filter plate (5) is located above the second filter plate (6). An upper guide plate (7) and a lower guide plate (8) are installed on the inner wall of the left end of the outer shell (3). The upper guide plate (7) is located at the lower left end of the first filter plate (5), and the lower guide plate (8) is located at the lower left end of the second filter plate (6). The front and rear walls of the outer shell (3) are respectively provided with a lower discharge port (9) and an upper discharge port (10). The left wall of the outer shell (3) is provided with a discharge port (11). A feeding seat (12) is installed at the upper right end of the outer shell (3). A drive motor (13) is installed on the side wall of the feeding seat (12). A reciprocating screw (14) is connected to the output end of the drive motor (13). The other end of the reciprocating screw (14) is connected to the feeding seat (12) through a bearing. A combing plate (15) is connected to the outside of the reciprocating screw (14). A scraper (16) is connected to one end of the combing plate (15). A connecting rod (17) is connected to one end of the scraper (16).
2. The ceramic colored sand processing equipment with high-efficiency screening function according to claim 1, characterized in that: The first filter plate (5) and the second filter plate (6) are both wavy structures, and the first filter plate (5) and the second filter plate (6) are distributed in an inclined manner.
3. The ceramic colored sand processing equipment with high-efficiency screening function according to claim 1, characterized in that: The first filter plate (5) and the second filter plate (6) both slide through the outer shell (3). The mesh of the first filter plate (5) is larger than that of the second filter plate (6). The meshes of the first filter plate (5) and the second filter plate (6) are staggered.
4. The ceramic colored sand processing equipment with high-efficiency screening function according to claim 1, characterized in that: The upper guide plate (7) and the lower guide plate (8) are both inclined, and the upper guide plate (7) and the lower guide plate (8) are inclined toward the upper discharge port (10) and the lower discharge port (9), respectively.
5. A ceramic colored sand processing equipment with high-efficiency screening function according to claim 1, characterized in that: The shape of the scraper (16) is adapted to the shape of the first filter plate (5) and the second filter plate (6), and the scrapers (16) are connected by a connecting rod (17).
6. A ceramic colored sand processing equipment with high-efficiency screening function according to claim 1, characterized in that: The outer shell (3) is distributed in an inclined manner, and the bottom of the inner side of the outer shell (3) is inclined towards the discharge port (11).