A kind of ceramic processing with mud vibration screen device

Abstract

The utility model discloses a kind of clay vibrating screen devices for ceramic processing, relate to ceramic processing equipment technical field.The utility model includes base, the top of base is fixedly connected with connecting plate, the side of connecting plate is provided with bottom apron, the side of connecting plate is provided with vibration spring module, the top of vibration spring module is provided with high-frequency vibration motor, the side of high-frequency vibration motor is provided with screening board, the inside of screening board is provided with resonance screen structure;The utility model is through the cooperation between the lower screen, lower mounting plate and spring and other components in resonance screen structure, the efficient use of vibration energy generated in screening process is realized, not only enhance the screening effect, and by the elastic effect of spring, effectively buffer the impact of vibration on the whole device. Solve the technical problems that vibration energy in screening process cannot be effectively utilized, screening effect is poor and vibration is big in the related art.

Description

Technical Field

[0001] This utility model belongs to the field of ceramic processing technology, and in particular relates to a clay vibrating screen device for ceramic processing. Background Technology

[0002] In ceramic processing, the quality of the clay has a crucial impact on the quality of the final product. As a key piece of equipment in clay processing, the performance of the clay vibrating screen directly affects the screening effect and processing efficiency.

[0003] According to a public disclosure (CN219702633U), a vibrating screen device for ceramic tile processing includes a screening frame with a screening cavity on its upper surface. A vibrating mechanism is installed inside the screening cavity, and a screening plate is hinged to the inner wall of the screening cavity. A cleaning mechanism is also installed inside the screening cavity. A discharge port is located on the front of the screening frame, and a second support plate is fixedly connected to the lower surface of the screening frame. The cleaning mechanism, by activating a second servo motor, drives a first threaded rod to rotate, which in turn drives a second threaded rod to rotate, and simultaneously drives a third threaded rod to rotate. This causes a moving plate to move left and right, and simultaneously drives a brush to move left and right, quickly cleaning the screening plate. This solves the problem of frequent screen clogging, time-consuming and laborious cleaning, and reduced work efficiency in the above-mentioned devices, thus achieving greater ease of use for this device.

[0004] While the aforementioned application solved the problem of cleaning screen blockage by setting up a cleaning mechanism, the device did not fully utilize vibration energy during the screening process, leaving room for improvement in screening efficiency. Furthermore, the impact of vibration on the overall device remained unresolved. In actual ceramic processing clay screening operations, screening efficiency and quality are key indicators, and the rational utilization of vibration energy is closely related to the stability of the device. Therefore, we propose a vibrating screen device for ceramic processing clay. Utility Model Content

[0005] The purpose of this invention is to provide a vibrating screen device for clay materials in ceramic processing, which solves the existing problems.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model is a clay vibrating screen device for ceramic processing, including a base, a connecting plate fixedly connected to the top of the base, a bottom pocket plate provided on the side of the connecting plate, a vibration spring module provided on the side of the connecting plate, a high-frequency vibration motor provided on the top of the vibration spring module, a screening plate provided on the side of the high-frequency vibration motor, and a resonant screen structure provided on the inner side of the screening plate.

[0007] The resonant screen structure includes a lower screen, which is bolted to the top of the screening plate. A lower mounting plate is provided on the top of the lower screen, and a spring is fixedly connected to the top of the lower mounting plate. An upper mounting plate is fixedly connected to the end of the spring away from the lower mounting plate, and an upper screening plate is fixedly connected to the top of the upper mounting plate.

[0008] Furthermore, the screening plate is provided with a guide plate on its side, which helps to accurately guide the screened mud to the designated position, avoids the disorderly accumulation of mud in the device, and improves the smoothness and efficiency of the entire screening process.

[0009] Furthermore, the number of vibration spring modules and springs is set to several, in pairs, and symmetrical to each other along the vertical central axis of the bottom pocket plate. This helps to maintain the stability of the device during operation, ensures that the vibrating screening process is uniform and efficient, and reduces problems such as poor screening effect or equipment damage caused by uneven vibration.

[0010] Furthermore, the side cross-section of the screening plate is set in a U-shape, which helps to improve the screening accuracy and effect, and ensures that the quality of the mud after screening is better.

[0011] Furthermore, a spraying device is provided on the side of the screening plate. The spraying device includes a nozzle, which is fixedly connected to the side of the screening plate. A connecting pipe is provided on the side of the nozzle, and an adjusting valve is provided on the circumferential surface of the connecting pipe. This facilitates timely cleaning of the screen during the screening process, prevents mud from clogging the screen holes, and ensures the continuity and stability of the screening process.

[0012] Furthermore, the number of nozzles is set to several and arranged linearly along the side of the nozzles. This helps to expand the cleaning range, ensure that all parts of the screen are thoroughly cleaned, avoid cleaning dead corners, and further improve screening efficiency and screen life.

[0013] Furthermore, the interior of the nozzle is connected to the interior of the connecting pipe, which helps to ensure that water can smoothly enter the nozzle from the connecting pipe and spray out, achieving effective cleaning of the screen. Moreover, this through-type design also facilitates the installation, disassembly, and maintenance of the nozzle and the connecting pipe.

[0014] This utility model has the following beneficial effects: 1. This utility model achieves efficient utilization of vibration energy generated during screening through the cooperation of components such as the lower screen, lower mounting plate, and springs in the resonant screen structure. This not only enhances the screening effect, allowing the mud to pass through the screen more quickly and evenly, but also effectively buffers the impact of vibration on the overall device through the elasticity of the springs, extending the service life of the equipment. The high-frequency vibration motor provides a stable and powerful power source for the entire screening process, ensuring a dual improvement in screening efficiency and screening quality.

[0015] 2. This utility model achieves real-time cleaning of the screen during the screening process through the coordinated operation of components such as the spray nozzles, connecting pipes, and regulating valves in the spray device. The regulating valve can precisely control the water flow and pressure, flexibly adjusting the cleaning intensity according to the screen clogging situation, ensuring cleaning effectiveness while avoiding water waste. The linear array design of the spray nozzles along the side of the screening plate ensures complete coverage of the screen without dead corners, effectively preventing the accumulation and hardening of mud in the screen holes, further improving screening efficiency and screen lifespan.

[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a three-dimensional side view structural schematic diagram of the present invention; Figure 3 This is a three-dimensional partial structural schematic diagram of the present invention; Figure 4 This is a three-dimensional enlarged structural schematic diagram of the spray device of this utility model; Figure 5 This is a three-dimensional enlarged structural diagram of the resonant screen structure of this utility model.

[0019] The attached diagram lists the components represented by each number as follows: 1. Base; 2. Connecting plate; 3. Bottom pocket plate; 4. Vibration spring module; 5. High-frequency vibration motor; 6. Screening plate; 7. Resonant screen structure; 701. Lower screen; 702. Lower mounting plate; 703. Spring; 704. Upper mounting plate; 705. Upper screening plate; 8. Guide plate; 9. Spraying device; 901. Nozzle; 902. Connecting pipe; 903. Regulating valve. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figures 1-5 As shown, this utility model is a clay vibrating screen device for ceramic processing, including a base 1, a connecting plate 2 fixedly connected to the top of the base 1, a bottom pocket plate 3 provided on the side of the connecting plate 2, a vibration spring module 4 provided on the side of the connecting plate 2, a high-frequency vibration motor 5 provided on the top of the vibration spring module 4, a screening plate 6 provided on the side of the high-frequency vibration motor 5, and a resonant screen structure 7 provided on the inner side of the screening plate 6.

[0022] The resonant screen structure 7 includes a lower screen 701, which is bolted to the top of the screening plate 6. A lower mounting plate 702 is provided on the top of the lower screen 701. A spring 703 is fixedly connected to the top of the lower mounting plate 702. An upper mounting plate 704 is fixedly connected to the end of the spring 703 away from the lower mounting plate 702. An upper screening plate 705 is fixedly connected to the top of the upper mounting plate 704.

[0023] As shown in the figure, the side of the screening plate 6 is provided with a guide plate 8, which helps to accurately guide the screened mud to the designated position, avoids the disorderly accumulation of mud in the device, and improves the smoothness and efficiency of the entire screening process.

[0024] As shown in the figure, there are several vibration spring modules 4 and springs 703, arranged in pairs and symmetrically along the vertical central axis of the bottom cover plate 3. This helps to maintain the stability of the device during operation, ensures that the vibrating screening process is uniform and efficient, and reduces problems such as poor screening effect or equipment damage caused by uneven vibration.

[0025] As shown in the figure, the side section of the screening plate 6 is set in a U-shape, which helps to improve the screening accuracy and effect, and ensures that the quality of the mud after screening is better.

[0026] As shown in the figure, a spraying device 9 is provided on the side of the screening plate 6. The spraying device 9 includes a nozzle 901, which is fixedly connected to the side of the screening plate 6. A connecting pipe 902 is provided on the side of the nozzle 901, and a regulating valve 903 is provided on the circumferential surface of the connecting pipe 902. This facilitates timely cleaning of the screen during the screening process, prevents mud from clogging the screen holes, and ensures the continuity and stability of the screening process.

[0027] As shown in the figure, there are several nozzles 901 arranged in a linear array along the side of the nozzles 901. This helps to expand the cleaning range, ensure that all parts of the screen are thoroughly cleaned, avoid cleaning dead corners, and further improve screening efficiency and screen life.

[0028] As shown in the figure, the interior of the nozzle 901 is connected to the interior of the connecting pipe 902. This helps to ensure that the water flow can smoothly enter the nozzle 901 from the connecting pipe 902 and spray out, so as to effectively clean the screen. Moreover, this through-type design also facilitates the installation, disassembly and maintenance of the nozzle 901 and the connecting pipe 902.

[0029] A specific application of this embodiment is as follows: The worker places the ceramic processing clay to be screened onto the screening plate 6 on the base 1, and then starts the high-frequency vibration motor 5. The high-frequency vibration motor 5 begins to work and generates high-frequency vibration, which is transmitted to the screening plate 6 through the vibration spring module 4. During the vibration process, the screening plate 6 drives the resonant screen structure 7 on its inner side to vibrate together. The lower screen 701 and the upper screening plate 705 in the resonant screen structure 7 are elastically connected by springs 703, forming a resonance effect during vibration, so that the clay on the screen receives a more uniform and intense vibration. Under the vibration, the clay is screened through the sieve holes of the lower screen 701 and the upper screening plate 705. Clay that meets the particle size requirements passes through the sieve holes, while larger particles are retained on the screen. After the screening process, when cleaning is required, the spray device 9 starts to work. The nozzle 901 obtains water from an external water source through the connecting pipe 902, and sprays out after the water flow is adjusted by the regulating valve 903 to clean the screen and prevent mud from clogging the screen holes. The cleaned water carries impurities and flows out from the side of the screening plate 6.

[0030] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0031] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A vibrating screen device for clay material in ceramic processing, comprising a base (1), characterized in that: A connecting plate (2) is fixedly connected to the top of the base (1). A bottom pocket plate (3) is provided on the side of the connecting plate (2). A vibration spring module (4) is provided on the side of the connecting plate (2). A high-frequency vibration motor (5) is provided on the top of the vibration spring module (4). A screening plate (6) is provided on the side of the high-frequency vibration motor (5). A resonant screen structure (7) is provided on the inner side of the screening plate (6). The resonant screen structure (7) includes a lower screen (701), which is bolted to the top of the screening plate (6). A lower mounting plate (702) is provided on the top of the lower screen (701). A spring (703) is fixedly connected to the top of the lower mounting plate (702). An upper mounting plate (704) is fixedly connected to the end of the spring (703) away from the lower mounting plate (702). An upper screening plate (705) is fixedly connected to the top of the upper mounting plate (704).

2. The ceramic processing clay vibrating screen device according to claim 1, characterized in that, The screening plate (6) is provided with a guide plate (8) on its side.

3. The ceramic processing clay vibrating screen device according to claim 2, characterized in that, The vibration spring module (4) and the spring (703) are arranged in several pairs, and are symmetrical to each other along the vertical central axis of the bottom pocket plate (3).

4. The ceramic processing clay vibrating screen device according to claim 3, characterized in that, The side cross section of the sieve plate (6) is set in a concave shape.

5. The ceramic processing clay vibrating screen device according to claim 4, characterized in that, A spraying device (9) is provided on the side of the screening plate (6). The spraying device (9) includes a nozzle (901). The nozzle (901) is fixedly connected to the side of the screening plate (6). A connecting pipe (902) is provided on the side of the nozzle (901). A regulating valve (903) is provided on the circumferential surface of the connecting pipe (902).

6. The ceramic processing clay vibrating screen device according to claim 5, characterized in that, The number of nozzles (901) is set to several, and they are arranged in a linear array along the side of the nozzles (901).

7. The ceramic processing clay vibrating screen device according to claim 6, characterized in that, The interior of the nozzle (901) penetrates the interior of the connecting pipe (902).

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