A screening and lifting device for dry-mix mortar
Patent Information
- Application Number
- CN202521896969.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-04
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-09-04
AI Technical Summary
[0002]干混砂浆是一种在工厂中预先干拌均匀的水泥基或石膏基建筑材料,它由精确配比的胶凝材料、级配合理的骨料、功能性添加剂组成,彻底解决了传统现场搅拌砂浆存在的质量不稳定、效率低下、环境污染严重等问题,在干混砂浆的生产过程中,需要对原料进行提升和筛分处理,以保证产品质量
[0014](1)本实用新型所述的一种用于干混砂浆的过筛提升装置,通过设置的底座、支撑架、滑动架、转动辊、转盘、摇臂、传动齿轮和齿条,增加同步筛分机构,利用升降、旋转、位移的方式,能够在干混砂浆提升的过程中,同时联动进行筛分加工处理,结构简单易操作,使用更加高效快捷,而且还有利于缩短干混砂浆的加工时间。
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Figure CN224865849U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dry-mixed mortar technology, specifically to a sieving and lifting device for dry-mixed mortar. Background Technology
[0002] Dry-mixed mortar is a cement-based or gypsum-based building material that is pre-mixed evenly in a factory. It consists of precisely proportioned cementitious materials, reasonably graded aggregates, and functional additives. It completely solves the problems of unstable quality, low efficiency, and serious environmental pollution that exist in traditional on-site mixed mortar. In the production process of dry-mixed mortar, the raw materials need to be lifted and screened to ensure product quality.
[0003] Currently, when using screening and lifting devices, a synchronous screening mechanism is lacking. The lifting and screening of dry-mixed mortar are usually completed by separate equipment. That is, the raw material is first lifted to a certain height by a hoist and then transported to the screening equipment for screening. This results in a large equipment footprint, requires additional conveying equipment to connect the hoist and the screening equipment, and the lifting and screening processes are carried out in separate steps, resulting in low production efficiency. Therefore, a screening and lifting device for dry-mixed mortar is proposed to add a synchronous screening mechanism. By using guiding, rotation, and displacement methods, screening is carried out simultaneously during the lifting of dry-mixed mortar. This not only reduces the size of the device but also helps to improve the processing efficiency of dry-mixed mortar, thereby improving the performance. Utility Model Content
[0004] To address the problems in the existing technology, this utility model provides a screening and lifting device for dry-mixed mortar, which allows for simultaneous screening during the lifting process of dry-mixed mortar, thereby improving the performance.
[0005] The technical solution adopted by this utility model to solve its technical problem is a screening and lifting device for dry-mixed mortar, including a base, a screening component and a driving component. The top of the base is connected to a support frame by bolts. A screening component is provided on one side of the support frame, a driving component is provided on one side of the screening component, a recycling component is provided on the other side of the screening component, and a material collection component is provided at the bottom of the screening component.
[0006] The drive assembly includes a sliding frame, which is slidably connected to a support frame. A rotating roller is installed inside the sliding frame via bearings. Both ends of the rotating roller are connected to turntables via bolts on the outer sides of the sliding frame. A rocker arm is rotatably connected to the outer side of the turntable via a rotating shaft. A transmission gear is fixedly sleeved inside the sliding frame around the rotating roller. A rack corresponding to the transmission gear is connected to the top surface of one side of the support frame via bolts.
[0007] By adopting the above technical solution, the dry-mixed mortar is simultaneously screened and processed during the lifting process by means of lifting, rotating and displacement.
[0008] Specifically, the recycling component includes a flow guide channel, an exhaust fan is bolted to the outside of the flow guide channel, and the air inlet of the exhaust fan is located inside the flow guide channel. A recycling tank is bolted to the bottom of the flow guide channel.
[0009] Specifically, a fixed column is fitted at the other end of the rocker arm, a notch corresponding to the rack is opened on one side of the sliding frame, the screening assembly includes a U-shaped frame, and the sliding frame is connected to the U-shaped frame by bolts. A screen box is slidably connected inside the U-shaped frame, and the fixed column is connected to the screen box by bolts. A cover plate is rotatably connected to the top of the U-shaped frame through a damping shaft.
[0010] Specifically, a filter plate is fixedly installed on one side of the flow guide channel via a slot, and an oblique opening is provided at the bottom of the flow guide channel on one side of the filter plate, and the oblique opening is connected to the recycling tank.
[0011] Specifically, the material collection assembly includes a mounting frame, a receiving hopper is provided between the mounting frames, a support rod is welded to one side of the receiving hopper, and the support rod is rotatably connected to the mounting frame via a rotating shaft. A rotary motor is bolted to the surface of the mounting frame, and the rotary motor is connected to the support rod via a drive shaft.
[0012] Specifically, a ball screw is installed inside the support frame via bearings, and a corresponding nut seat is sleeved around the ball screw. The nut seat is connected to the sliding frame via bolts. A servo motor is bolted to the top of the support frame, and the servo motor is connected to the ball screw via a drive shaft.
[0013] The beneficial effects of this utility model are:
[0014] (1) The sieve lifting device for dry-mixed mortar described in this utility model adds a synchronous screening mechanism by setting a base, support frame, sliding frame, rotating roller, turntable, rocker arm, transmission gear and rack. By using lifting, rotation and displacement, it can simultaneously perform screening processing during the lifting of dry-mixed mortar. The structure is simple and easy to operate, and it is more efficient and faster to use. It also helps to shorten the processing time of dry-mixed mortar.
[0015] (2) The screening and lifting device for dry-mixed mortar described in this utility model can increase the auxiliary recycling mechanism by setting the guide channel, exhaust fan and recycling tank. It can use the suction negative pressure to recycle the dust generated during the lifting and screening process, which can not only reduce environmental pollution, but also greatly reduce the waste of material resources, and make the use more reasonable and reliable. Attached Figure Description
[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the screening component structure of this utility model;
[0019] Figure 3 This is a cross-sectional view of the drive component of this utility model;
[0020] Figure 4 This is a cross-sectional view of the recycling component of this utility model;
[0021] Figure 5 This is a schematic diagram of the material collection component structure of this utility model;
[0022] Figure 6 This is a cross-sectional view of the support frame of this utility model;
[0023] In the diagram: 1. Base; 2. Support frame; 201. Ball screw; 202. Nut seat; 203. Servo motor; 3. Screening assembly; 301. U-shaped frame; 302. Screen box; 303. Cover plate; 4. Drive assembly; 401. Sliding frame; 402. Rotating roller; 403. Turntable; 404. Rocker arm; 405. Transmission gear; 406. Fixed column; 407. Notch; 5. Recycling assembly; 501. Guide channel; 502. Exhaust fan; 503. Recycling tank; 504. Filter plate; 505. Slanted opening; 6. Collection assembly; 601. Mounting frame; 602. Receiving hopper; 603. Support rod; 604. Rotary motor; 7. Rack. Detailed Implementation
[0024] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0025] To facilitate simultaneous screening during the lifting process of dry-mixed mortar, thereby improving its performance, such as... Figure 1-3 As shown, the present invention provides a screening and lifting device for dry-mixed mortar, comprising a base 1, a screening component 3, and a driving component 4. A support frame 2 is bolted to the top of the base 1. The screening component 3 is disposed on one side of the support frame 2, the driving component 4 is disposed on one side of the screening component 3, a recycling component 5 is disposed on the other side of the screening component 3, and a material collection component 6 is disposed at the bottom of the screening component 3.
[0026] The drive assembly 4 includes a sliding frame 401, which is slidably connected to the support frame 2. A rotating roller 402 is installed inside the sliding frame 401 via bearings. The two ends of the rotating roller 402 are located outside the sliding frame 401 and are connected to a turntable 403 by bolts. A rocker arm 404 is rotatably connected to the outside of the turntable 403 via a rotating shaft. A transmission gear 405 is fixedly sleeved inside the sliding frame 401 around the rotating roller 402. A rack 7 corresponding to the transmission gear 405 is connected to the top surface of one side of the support frame 2 by bolts.
[0027] In use, a synchronous screening mechanism is added through the support frame 2, sliding frame 401, rotating roller 402, turntable 403, rocker arm 404, transmission gear 405 and rack 7. By using lifting, rotation and displacement, the screening process can be carried out simultaneously during the lifting of dry mixed mortar.
[0028] To improve usability, for example, such as Figure 2 , Figure 4 As shown, the present invention also includes the following: the recycling component 5 includes a flow guide 501, an exhaust fan 502 is bolted to the outside of the flow guide 501, and the air inlet of the exhaust fan 502 is located inside the flow guide 501; the bottom of the flow guide 501 is bolted to a recycling trough 503.
[0029] During use, the dust generated during the lifting and screening process is recovered by using the guide channel 501, the exhaust fan 502, and the recovery tank 503, which can reduce environmental pollution.
[0030] For example, such as Figure 2 , 3 As shown, the present invention also includes a fixed column 406 sleeved on the other end of the rocker arm 404, a notch 407 corresponding to the rack 7 on one side of the sliding frame 401, the screening assembly 3 including a U-shaped frame 301, and the sliding frame 401 being bolted to the U-shaped frame 301, a screen box 302 being slidably connected inside the U-shaped frame 301, and the fixed column 406 being bolted to the screen box 302, and a cover plate 303 being rotatably connected to the top of the U-shaped frame 301 via a damping shaft.
[0031] In use, the fixed column 406 facilitates the connection of one end of the rocker arm 404 to the screen box 302. Through the U-shaped frame 301, the screen box 302 and the cover plate 303, the material can be screened by reciprocating sliding. The top and bottom of the U-shaped frame 301 and the screen box 302 are both provided with openings, and a screen is fixedly installed inside the screen box 302.
[0032] For example, such as Figure 4As shown, the present invention also includes a filter plate 504 fixedly installed on one side of the flow guide 501 through a slot, and an oblique opening 505 is provided at the bottom of the flow guide 501 on one side of the filter plate 504, and the oblique opening 505 is connected to the recycling trough 503.
[0033] During use, the filter plate 504 and the inclined plate 505 facilitate the filtration and recycling of dust.
[0034] For example, such as Figure 5 As shown, the present invention also includes the following: the material collection assembly 6 includes a mounting frame 601, a receiving hopper 602 is provided between the mounting frames 601, a support rod 603 is welded to one side of the receiving hopper 602, and the support rod 603 is rotatably connected to the mounting frame 601 through a rotating shaft, and a rotary motor 604 is bolted to the surface of the mounting frame 601, and the rotary motor 604 is connected to the support rod 603 through a drive shaft.
[0035] In use, the mounting frame 601, receiving hopper 602, support rod 603 and rotary motor 604 can be used to tilt the screened material to assist in unloading.
[0036] For example, such as Figure 6 As shown, the present invention also includes a ball screw 201 installed in the support frame 2 via bearings, a corresponding nut seat 202 sleeved around the ball screw 201, and the nut seat 202 connected to the sliding frame 401 by bolts. A servo motor 203 is bolted to the top of the support frame 2, and the servo motor 203 is connected to the ball screw 201 via a drive shaft.
[0037] In use, the ball screw 201, nut seat 202 and servo motor 203 can drive the material to perform lifting action. The ball screw 201 includes a telescopic protective cover, the base 1 includes a controller, and the servo motor 203, exhaust fan 502 and rotary motor 604 are electrically connected to the controller through wires.
[0038] In use, the operator first opens the cover plate 303 and introduces the dry-mixed mortar into the screen box 302. The servo motor 203 drives the ball screw 201 to rotate, and the nut seat 202 drives the sliding frame 401 and the U-shaped frame 301 to lift vertically upward. At the same time, the rack 7 drives the rotating roller 402 to rotate through the meshing transmission gear 405. The turntable 403 drives the rocker arm 404 to rotate, so that the screen box 302 moves horizontally back and forth. The material is screened through the screen in the screen box 302. The screened material falls into the bottom receiving hopper 602 through the opening to complete the screening and recycling. When it is lifted to the designated height, the rotary motor 604 drives the support rod 603 to rotate, and the receiving hopper 602 tilts downward so that the recycled mortar can fall into the vehicle body to complete the unloading.
[0039] While unloading, the negative pressure generated by the exhaust fan 502 can be used to draw the dust generated during the unloading process into the guide trough 501 and the recovery trough 503 for recovery. This not only reduces pollution in the working environment, but also greatly reduces the waste of material resources, making it easier to recycle and reuse in the future. The overall structure is simple and easy to operate, and it is more convenient and reliable to use.
[0040] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The descriptions of the above embodiments and specifications are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A sieving and lifting device for dry-mixed mortar, characterized in that, The device includes a base (1), a screening component (3), and a drive component (4). The top of the base (1) is connected to a support frame (2) by bolts. The screening component (3) is provided on one side of the support frame (2), the drive component (4) is provided on one side of the screening component (3), the recycling component (5) is provided on the other side of the screening component (3), and the collecting component (6) is provided at the bottom of the screening component (3). The drive assembly (4) includes a sliding frame (401), and the sliding frame (401) is slidably connected to the support frame (2). A rotating roller (402) is installed in the sliding frame (401) through a bearing. The two ends of the rotating roller (402) are located on the outside of the sliding frame (401) and connected to a turntable (403) by bolts. A rocker arm (404) is rotatably connected to the outside of the turntable (403) through a rotating shaft. A transmission gear (405) is fixedly sleeved in the sliding frame (401) on the periphery of the rotating roller (402). A rack (7) corresponding to the transmission gear (405) is connected to the top surface of one side of the support frame (2) by bolts.
2. The sieving and lifting device for dry-mixed mortar according to claim 1, characterized in that, The recycling component (5) includes a flow guide (501), and an exhaust fan (502) is bolted to the outside of the flow guide (501). The air inlet of the exhaust fan (502) is located inside the flow guide (501), and a recycling tank (503) is bolted to the bottom of the flow guide (501).
3. The screening and lifting device for dry-mixed mortar according to claim 1, characterized in that, The other end of the rocker arm (404) is fitted with a fixed column (406). The surface of one side of the sliding frame (401) is provided with a notch (407) corresponding to the rack (7). The screening assembly (3) includes a U-shaped frame (301), and the sliding frame (401) is connected to the U-shaped frame (301) by bolts. A screen box (302) is slidably connected inside the U-shaped frame (301), and the fixed column (406) is connected to the screen box (302) by bolts. The top of the U-shaped frame (301) is rotatably connected to a cover plate (303) through a damping shaft.
4. A screening and lifting device for dry-mixed mortar according to claim 2, characterized in that, A filter plate (504) is fixedly installed on one side of the flow guide channel (501) by a slot. The bottom of the flow guide channel (501) is provided with an oblique opening (505) on one side of the filter plate (504), and the oblique opening (505) is connected to the recycling tank (503).
5. A sieving and lifting device for dry-mixed mortar according to claim 1, characterized in that, The material collection assembly (6) includes a mounting frame (601), a receiving hopper (602) is provided between the mounting frames (601), a support rod (603) is welded to one side of the receiving hopper (602), and the support rod (603) is rotatably connected to the mounting frame (601) through a rotating shaft. A rotary motor (604) is bolted to the surface of the mounting frame (601), and the rotary motor (604) is connected to the support rod (603) through a drive shaft.
6. A sieving and lifting device for dry-mixed mortar according to claim 1, characterized in that, A ball screw (201) is installed inside the support frame (2) via bearings. A corresponding nut seat (202) is sleeved around the ball screw (201), and the nut seat (202) is connected to the sliding frame (401) by bolts. A servo motor (203) is connected to the top of the support frame (2) by bolts, and the servo motor (203) is connected to the ball screw (201) via a drive shaft.