Injection molded part appearance screening machine receiving and distributing mechanism
Patent Information
- Application Number
- CN202522128137.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-09
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-10-09
AI Technical Summary
在这些过程中,注塑件之间、注塑件与设备壁面之间会发生频繁且剧烈的摩擦和撞击,对于表面要求高光、易划伤的注塑件而言,这种方式极易导致其表面产生划痕、凹痕、应力发白甚至直接破裂,造成本可避免的二次损伤,大大增加了不良品率
1、本实用新型中,通过设置的弧形导料机构,当注塑件从入料口投入接料分料机构后,由于旋转筒在电机的驱动下,通过旋转座进行持续、匀速的旋转运动,筒内的注塑件会立即受到离心力和筒壁摩擦力的作用,被带动着贴着筒壁进行旋转,当旋转筒带着注塑件一起旋转时,螺旋输送架的叶片会从底部将注塑件不断地铲起,在旋转离心力和螺旋叶片推力的共同作用下,注塑件会沿着螺旋输送架的轨道,从旋转筒的底部平稳地输送至弧形接料轨上,随着后续注塑件不断的输送,堆积在弧形接料导轨上的注塑件也随着沿着其导轨路径分料至外观筛选机,通过旋转、螺旋提升和弧形滑行的组合,避免了注塑件在接料过程中产生硬性碰撞,降低了对注塑件表面的损伤风险,尤其适用于高精度、易划伤或易碎的注塑件;
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Figure CN224865886U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of receiving mechanisms, and in particular to a receiving and distributing mechanism for an injection molded parts appearance screening machine. Background Technology
[0002] With the improvement of automation level in manufacturing, injection molded parts full appearance screening machine has become an indispensable piece of equipment in the production line. It is used to automatically detect and sort surface defects of injection molded parts (such as scratches, burrs, black spots, shrinkage, etc.). After screening, qualified and unqualified products need to be classified, collected and transported by receiving and sorting mechanism to ensure the smooth operation of subsequent processes.
[0003] Most existing material receiving and dispensing mechanisms, such as simple linear vibrating chutes, gravity chutes, or pneumatic conveying pipes, rely on the free fall, hard impact, or high-speed airflow of materials for their operation. During these processes, frequent and intense friction and impact occur between injection molded parts and between the injection molded parts and the equipment walls. For injection molded parts requiring high gloss and prone to scratches, this method can easily lead to scratches, dents, stress whitening, or even direct cracking, causing avoidable secondary damage and significantly increasing the defect rate. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a material receiving and distributing mechanism for an injection molded parts appearance screening machine, which solves the above problems.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a material receiving and distributing mechanism for an injection molded part appearance screening machine, comprising: Material receiving scaffold; An arc-shaped material guiding mechanism is installed inside the receiving outer frame. The arc-shaped material guiding mechanism includes a rotating cylinder, a spiral conveyor frame, an arc-shaped receiving rail, a connecting bracket, a receiving guide rod, and a side baffle. The spiral conveyor frame is fixedly connected to the inner side of the rotating cylinder, and the arc-shaped receiving rail is provided on the outer side of the rotating cylinder. One end of the spiral conveyor frame is connected to the arc-shaped receiving rail, and the receiving guide rod is provided at the end of the arc-shaped receiving rail away from the spiral conveyor frame.
[0006] Preferably, the lower end of the rotating cylinder is fixedly connected to the upper surface of the rotating base, and a motor is provided below the rotating base, with the output end of the motor being connected to the rotating base in a transmission manner.
[0007] Preferably, the rotating cylinder is disposed inside the vibratory feeder, and a vibratory pressure rod is disposed on the upper surface of the vibratory feeder at the location of the rotating cylinder, and the upper end of the vibratory pressure rod is rotatably connected to the inner side of the connector.
[0008] Preferably, a connecting arm is fixedly connected to the end of the connector away from the vibrating pressure rod, the lower end of the connecting arm is rotatably connected to the upper surface of the vibrating plate, and a linear moving arm is fixedly connected to the lower end of the connecting arm.
[0009] Preferably, an electric push rod is provided below the linear moving arm, the free end of the electric push rod is connected to the linear moving arm via a transmission, and the fixed end of the electric push rod is fixedly connected to the receiving frame.
[0010] Preferably, the upper surface of the receiving frame is provided with a feeding port, and a feeding funnel is fixedly connected inside the feeding port.
[0011] Preferably, the inner slope surface of the feed funnel is provided with an antistatic rubber sheet.
[0012] Preferably, a vertical baffle is fixedly connected to the lower end of the feed funnel.
[0013] Preferably, a side baffle is fixedly connected to the inner side of the upper end of the receiving guide rod.
[0014] Preferably, the lower end of the receiving guide rod is fixedly connected to the upper surface of the connecting bracket, and the lower end of the connecting bracket is fixedly connected to the receiving outer frame.
[0015] Beneficial effects This utility model provides a material receiving and distributing mechanism for an injection molded part appearance screening machine. Compared with the prior art, it has the following advantages: 1. In this utility model, through the arc-shaped material guiding mechanism, when the injection molded part is put into the receiving and distributing mechanism from the inlet, the rotating drum, driven by the motor, rotates continuously and uniformly through the rotating seat. The injection molded part inside the drum is immediately subjected to centrifugal force and drum wall friction, and is driven to rotate along the drum wall. When the rotating drum rotates with the injection molded part, the blades of the spiral conveyor frame will continuously scoop up the injection molded part from the bottom. Under the combined action of rotational centrifugal force and spiral blade thrust, the injection molded part will be smoothly conveyed from the bottom of the rotating drum to the arc-shaped receiving rail along the track of the spiral conveyor frame. As subsequent injection molded parts are continuously conveyed, the injection molded parts accumulated on the arc-shaped receiving guide rail are also distributed to the appearance screening machine along its guide rail path. Through the combination of rotation, spiral lifting and arc sliding, hard collisions are avoided during the receiving process of the injection molded parts, reducing the risk of damage to the surface of the injection molded parts. It is especially suitable for high-precision, easily scratched or fragile injection molded parts. 2. In this utility model, by setting a vibration pressure bar, when the electric push rod drives the linear moving arm to reciprocate, the connecting arm will swing accordingly. Since the connecting arm is rotatably connected to the vibration pressure bar, this swing will be transformed into the periodic pressing and releasing action of the vibration pressure bar on the vibratory plate. During the vibration of the vibratory plate, the injection molded parts accumulated at the bottom of the rotating cylinder will bounce to the surface of the spiral conveyor frame, thereby reducing the accumulation of injection molded parts in the rotating cylinder. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of the material receiving and distributing mechanism of an injection molded part appearance screening machine proposed in this utility model; Figure 2 This is a schematic diagram of the internal structure of the material receiving and distributing mechanism of an injection molded part appearance screening machine proposed in this utility model; Figure 3 This is a schematic diagram of the arc-shaped material guiding mechanism in the receiving and distributing mechanism of an injection molding part appearance screening machine proposed in this utility model; Figure 4 This is a bottom view of the arc-shaped material guiding mechanism in the receiving and distributing mechanism of an injection molding part appearance screening machine proposed in this utility model.
[0017] Legend: 1. Material receiving frame; 2. Feed inlet; 3. Vibratory feeder; 4. Arc-shaped guide mechanism; 401. Rotating cylinder; 402. Spiral conveyor frame; 403. Arc-shaped receiving rail; 404. Connecting bracket; 405. Receiving guide rod; 406. Side baffle; 5. Motor; 6. Rotating seat; 7. Feed hopper; 8. Antistatic rubber sheet; 9. Vertical baffle; 10. Electric push rod; 11. Linear moving arm; 12. Connecting arm; 13. Vibration pressure rod; 14. Connector. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figures 1-4 This utility model provides two technical solutions, specifically including the following embodiments: Example 1: A material receiving and sorting mechanism for an injection molded part appearance screening machine includes: a receiving outer frame 1; and an arc-shaped material guiding mechanism 4. The arc-shaped material guiding mechanism 4 is disposed inside the receiving outer frame 1 and includes a rotating cylinder 401, a spiral conveyor frame 402, an arc-shaped material receiving rail 403, a connecting bracket 404, a material receiving guide rod 405, and a side baffle 406. The spiral conveyor frame 402 is fixedly connected to the inner side of the rotating cylinder 401, and the arc-shaped material receiving rail 403 is provided on the outer side of the rotating cylinder 401. One end of the spiral conveyor frame 402 is connected to the arc-shaped material receiving rail 403. 03 A receiving guide rod 405 is provided at the end away from the spiral conveyor frame 402. A side baffle 406 is fixedly connected to the inner side of the upper end of the receiving guide rod 405. The lower end of the receiving guide rod 405 is fixedly connected to the upper surface of the connecting bracket 404. The lower end of the connecting bracket 404 is fixedly connected to the receiving outer frame 1. It should be noted that the discharge end of the receiving guide rod 405 is connected to the inlet area of the injection molding part appearance screening machine. The lower end of the rotating cylinder 401 is fixedly connected to the upper surface of the rotating seat 6. A motor 5 is provided below the rotating seat 6. The output end of the motor 5 is connected to the rotating seat 6 for transmission.
[0020] During operation, when the injection molded part is fed into the receiving and distributing mechanism from the inlet 2, the rotating cylinder 401, driven by the motor 5, rotates continuously and at a constant speed through the rotating seat 6. The injection molded part inside the cylinder is immediately subjected to centrifugal force and cylinder wall friction, and is driven to rotate along the cylinder wall. As the rotating cylinder 401 rotates with the injection molded part, the blades of the spiral conveyor frame 402 continuously scoop up the injection molded part from the bottom. Under the combined action of rotational centrifugal force and spiral blade thrust, the injection molded part is smoothly conveyed from the bottom of the rotating cylinder 401 to the arc-shaped receiving rail 403 along the track of the spiral conveyor frame 402. As subsequent injection molded parts are continuously conveyed, the injection molded parts accumulated on the arc-shaped receiving rail are also distributed to the appearance screening machine along its guide path. Through the combination of rotation, spiral lifting and arc sliding, hard collisions are avoided during the receiving process of the injection molded parts, reducing the risk of damage to the surface of the injection molded parts. It is especially suitable for high-precision, easily scratched or fragile injection molded parts.
[0021] Example 2: Based on Embodiment 1, a rotating cylinder 401 is disposed inside a vibratory feeder 3. A vibratory pressure rod 13 is disposed on the upper surface of the vibratory feeder 3 at the location of the rotating cylinder 401. The upper end of the vibratory pressure rod 13 is rotatably connected to the inner side of a connector 14. A connecting arm 12 is fixedly connected to the end of the connector 14 away from the vibratory pressure rod 13. The lower end of the connecting arm 12 is rotatably connected to the upper surface of the vibratory feeder 3. A linear moving arm 11 is fixedly connected to the lower end of the connecting arm 12. An electric push rod 10 is disposed below the linear moving arm 11. The free end of the electric push rod 10 is connected to the linear moving arm 11 via a transmission connection. The fixed end of the electric push rod 10 is fixedly connected to a receiving frame 1. An inlet 2 is disposed on the upper surface of the receiving frame 1 for feeding. An inlet funnel 7 is fixedly connected inside the inlet 2. An antistatic rubber sheet 8 is provided on the inner slope surface of the inlet funnel 7 to prevent the injection molded parts from falling and getting damaged. A vertical baffle 9 is fixedly connected to the lower end of the inlet funnel 7. When the electric push rod 10 drives the linear moving arm 11 to reciprocate, the connecting arm 12 will swing accordingly. Since the connecting arm 12 is rotatably connected to the vibrating pressure rod 13, this swing will be converted into the periodic pressing and releasing action of the vibrating pressure rod 13 on the vibrating plate 3. During the vibration of the vibrating plate 3, the injection molded parts accumulated at the bottom of the rotating cylinder 401 will bounce to the surface of the spiral conveyor frame 402, thereby reducing the accumulation of injection molded parts in the rotating cylinder 401.
[0022] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A material receiving and distributing mechanism for an injection molded parts appearance screening machine, characterized in that: include: Material receiving frame (1); Arc-shaped material guiding mechanism (4); The arc-shaped material guiding mechanism (4) is set inside the receiving outer frame (1). The arc-shaped material guiding mechanism (4) includes a rotating cylinder (401), a spiral conveyor frame (402), an arc-shaped receiving rail (403), a connecting bracket (404), a receiving guide rod (405), and a side baffle (406). The spiral conveyor frame (402) is fixedly connected to the inner side of the rotating cylinder (401). The arc-shaped receiving rail (403) is set on the outer side of the rotating cylinder (401). One end of the spiral conveyor frame (402) is connected to the arc-shaped receiving rail (403). The receiving guide rod (405) is set on the end of the arc-shaped receiving rail (403) away from the spiral conveyor frame (402).
2. The material receiving and distributing mechanism of an injection molded part appearance screening machine according to claim 1, characterized in that: The lower end of the rotating cylinder (401) is fixedly connected to the upper surface of the rotating seat (6), and a motor (5) is provided below the rotating seat (6). The output end of the motor (5) is connected to the rotating seat (6) in a transmission manner.
3. The material receiving and distributing mechanism of an injection molded part appearance screening machine according to claim 1, characterized in that: The rotating cylinder (401) is located inside the vibrating plate (3). The upper surface of the vibrating plate (3) at the location of the rotating cylinder (401) is provided with a vibrating pressure rod (13). The upper end of the vibrating pressure rod (13) is rotatably connected to the inside of the connector (14).
4. The material receiving and distributing mechanism of an injection molded part appearance screening machine according to claim 3, characterized in that: The end of the connector (14) away from the vibrating pressure bar (13) is fixedly connected to a connecting arm (12), the lower end of the connecting arm (12) is rotatably connected to the upper surface of the vibrating plate (3), and the lower end of the connecting arm (12) is fixedly connected to a linear moving arm (11).
5. The material receiving and distributing mechanism of an injection molded part appearance screening machine according to claim 4, characterized in that: An electric push rod (10) is provided below the linear moving arm (11). The free end of the electric push rod (10) is connected to the linear moving arm (11) via a transmission, and the fixed end of the electric push rod (10) is fixedly connected to the receiving frame (1).
6. The material receiving and distributing mechanism of an injection molded part appearance screening machine according to claim 1, characterized in that: The upper surface of the receiving frame (1) is provided with a feeding port (2), and a feeding funnel (7) is fixedly connected inside the feeding port (2).
7. The material receiving and distributing mechanism of an injection molded part appearance screening machine according to claim 6, characterized in that: The inner slope surface of the feed hopper (7) is provided with antistatic rubber (8).
8. The material receiving and distributing mechanism of an injection molded part appearance screening machine according to claim 6, characterized in that: A vertical baffle (9) is fixedly connected to the lower end of the feed hopper (7).
9. The material receiving and distributing mechanism of an injection molded part appearance screening machine according to claim 1, characterized in that: A side baffle (406) is fixedly connected to the inner side of the upper end of the receiving guide rod (405).
10. The material receiving and distributing mechanism of an injection molded part appearance screening machine according to claim 9, characterized in that: The lower end of the receiving guide rod (405) is fixedly connected to the upper surface of the connecting bracket (404), and the lower end of the connecting bracket (404) is fixedly connected to the receiving outer frame (1).