Straight-line type lamp leak detection integrated machine
Patent Information
- Application Number
- CN202522424325.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-14
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2035-11-14
AI Technical Summary
[0002]现有技术中,通常采用星轮式灯检机对注射类药品如预灌封注射器、西林瓶和安瓿瓶等进行灌装质量及包装密封性检测,存在以下缺陷:由于星轮式灯检机机械结构复杂和配件精度要求较高,从而导致安装和维修困难;以及无法覆盖所有必要的检测项,降低检测效率,且在实际使用过程中,便捷性较差,当用户需要更换待检测产品时需要手动更换全部星轮,耗时长;以及容易造成机械故障意外卡碎待检测产品,拆装清洁难度较大
[0014]本实用新型提供的一种直线式灯检检漏一体机,包括检测装置和至少一个剔除装置,检测装置包括依次连接的外观检测机构、内部检测机构和泄漏检测机构中的至少一种;外观检测机构包括依次连接的瓶底检测组件、瓶盖检测组件和瓶身检测组件中的至少一种;至少一个剔除装置与外观检测机构、内部检测机构和泄漏检测机构中的至少一个出口连接;剔除装置包括多个剔除件和剔除通道,一剔除通道的入口设置一剔除件,剔除件转动连接于剔除通道,本申请提供的整体式模块化的直线式灯检检漏一体机可对不同类型的注射类待检测产品进行全面检测,从而降低检测设备安装和维护难度,提高检测效率,以及可根据实际需求配置不同的检测模块。
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Figure CN224865891U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of light inspection machine technology, and in particular to a linear light inspection and leak detection integrated machine. Background Technology
[0002] In existing technologies, star wheel light inspection machines are commonly used to inspect the filling quality and packaging sealing of injectable drugs such as pre-filled syringes, vials, and ampoules. However, this technology has the following drawbacks: the complex mechanical structure and high precision requirements of the components of star wheel light inspection machines lead to difficulties in installation and maintenance; they cannot cover all necessary inspection items, reducing inspection efficiency; and in practical use, they are not very convenient, requiring manual replacement of all star wheels when the user needs to change the product to be inspected, which is time-consuming; furthermore, they are prone to mechanical failure and accidental breakage of the product to be inspected, and disassembly and cleaning are difficult. Utility Model Content
[0003] The purpose of this invention is to provide a linear light leak detector integrated machine to reduce installation and maintenance difficulties, improve testing efficiency, and thus realize customized testing items.
[0004] This application provides a linear light leak detection integrated machine, including: The detection device includes at least one of a visual inspection mechanism, an internal inspection mechanism, and a leakage detection mechanism connected in sequence; the visual inspection mechanism includes at least one of a bottle bottom inspection component, a bottle cap inspection component, and a bottle body inspection component connected in sequence. At least one rejection device is connected to at least one outlet of an appearance inspection mechanism, an internal inspection mechanism, and a leak detection mechanism; the rejection device includes multiple rejection elements and rejection channels, with a rejection element disposed at the inlet of a rejection channel and the rejection element being rotatably connected to the rejection channel.
[0005] Optionally, the bottle bottom detection assembly includes a first sensor, a first light source, and a first conveyor belt, with the first sensor and the first light source located below the first conveyor belt.
[0006] Optionally, the bottle bottom detection assembly further includes a first moving part and a second moving part. The first moving part is connected to the first sensor, and the second moving part is connected to the first light source. The first moving part and the second moving part respectively drive the first sensor and the first light source to move along a direction perpendicular to the first conveyor belt.
[0007] Optionally, the bottle cap detection assembly includes a first detection position and a second detection position. The first detection position includes a second light source and at least two second sensors. The at least two second sensors form a ring, and the image acquisition surface of the second sensors faces the center of the ring. The second light source is located above the second sensors. The second detection position includes a third sensor, a third light source, and a second conveyor belt. The third sensor is located above the second conveyor belt, and the third light source is located below the second conveyor belt.
[0008] Optionally, the first detection position further includes a third moving member and a fourth moving member. The third moving member is connected to the second sensor to drive the second sensor to move along a conveying direction parallel to the second conveyor belt; the fourth moving member is connected to the second light source to drive the second light source to move along a conveying direction perpendicular to the second conveyor belt. The second detection position also includes a fifth moving part and a sixth moving part. The fifth moving part is connected to the third sensor, and the sixth moving part is connected to the third light source. The fifth moving part and the sixth moving part respectively drive the third sensor and the third light source to move along the direction perpendicular to the second conveyor belt.
[0009] Optionally, the bottle detection component includes a third detection position and a fourth detection position; the third detection position includes a fourth light source and a fourth sensor, the fourth light source and the fourth sensor being arranged opposite to each other for acquiring a first side image of the bottle; The fourth detection position includes a fifth light source and a fifth sensor. The fifth light source and the fifth sensor are positioned opposite each other and are used to acquire images of the second side of the bottle.
[0010] Optionally, the third detection position also includes a seventh moving part and an eighth moving part. The seventh moving part is connected to the fourth sensor, and the eighth moving part is connected to the fourth light source. The seventh moving part and the eighth moving part respectively drive the fourth sensor and the fourth light source to move along a direction perpendicular to the conveyor belt. The fourth detection position also includes a ninth moving part and a tenth moving part. The ninth moving part is connected to the fifth sensor, and the tenth moving part is connected to the fifth light source. The ninth moving part and the tenth moving part respectively drive the fifth sensor and the fifth light source to move along the direction perpendicular to the conveyor belt.
[0011] Optionally, the internal inspection mechanism includes a fifth inspection position and a sixth inspection position; the fifth inspection position includes a sixth light source and a sixth sensor, the sixth light source and the sixth sensor being arranged opposite to each other, for acquiring first internal image data of the product to be inspected; The sixth detection position includes a seventh light source and a seventh sensor. The seventh light source and the seventh sensor are positioned opposite each other and are used to acquire second internal image data of the product to be tested.
[0012] Optionally, the leak detection mechanism includes a headspace measuring instrument and a third conveyor belt, with the headspace measuring instrument located above the third conveyor belt.
[0013] Optionally, the leak detection mechanism also includes an eleventh moving part, which is connected to the headspace measuring instrument to drive the headspace measuring instrument to move along a direction perpendicular to the third conveyor belt.
[0014] This utility model provides a linear light-type leak detection and inspection integrated machine, including a detection device and at least one rejection device. The detection device includes at least one of an appearance inspection mechanism, an internal inspection mechanism, and a leak detection mechanism connected in sequence. The appearance inspection mechanism includes at least one of a bottle bottom inspection component, a bottle cap inspection component, and a bottle body inspection component connected in sequence. At least one rejection device is connected to at least one outlet of the appearance inspection mechanism, the internal inspection mechanism, and the leak detection mechanism. The rejection device includes multiple rejection components and rejection channels. A rejection component is provided at the entrance of each rejection channel, and the rejection component is rotatably connected to the rejection channel. The integrated modular linear light-type leak detection and inspection integrated machine provided by this application can comprehensively inspect different types of injection-type products to be tested, thereby reducing the difficulty of installation and maintenance of the testing equipment, improving the testing efficiency, and allowing for the configuration of different testing modules according to actual needs. Attached Figure Description
[0015] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0016] Figure 1 This diagram shows the structure of the linear lamp leak detector integrated machine provided in this embodiment of the present invention; Figure 2 A schematic diagram of the bottle bottom detection component provided in an embodiment of this utility model is shown; Figure 3 This diagram illustrates the structure of the first detection bit provided in an embodiment of the present invention. Figure 4 A schematic diagram of the structure of the second detection bit provided in an embodiment of this utility model is shown; Figure 5 The diagram shows the structural schematics of the third and fourth detection bits provided in this embodiment of the present invention; Figure 6 A schematic diagram of the internal detection mechanism provided in an embodiment of this utility model is shown; Figure 7 A schematic diagram of the leakage detection mechanism provided in this embodiment of the present invention is shown; Figure 8 A schematic diagram of the rejection device provided in an embodiment of the present invention is shown.
[0017] Icons: 100 - Second detection position; 110 - Third sensor; 120 - Third light source; 200 - First detection position; 210 - Second light source; 220 - Second sensor; 310 - Third detection position; 311 - Fourth light source; 312 - Fourth sensor; 410 - First sensor; 420 - First light source; 521 - Fifth detection position; 520 - Sixth light source; 522 - Sixth sensor; 600 - Headspace measuring instrument; 900 - Rejection device; 910 - Detection device; 911 - Appearance inspection mechanism; 912 - Internal inspection mechanism; 913 - Leakage detection mechanism. Detailed Implementation
[0018] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0019] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0020] This application provides a linear light-type leak detection and inspection integrated machine, see reference. Figure 1 As shown in the embodiment of this application, the linear lamp leak detection integrated machine includes: a detection device 910 and at least one rejection device 900. The detection device 910 includes at least one of an appearance inspection mechanism 911, an internal inspection mechanism 912, and a leak detection mechanism 913 connected in sequence. The appearance inspection mechanism 911 is used to collect packaging image data of the product to be inspected; the internal inspection mechanism 912 is used to collect internal image data of the product to be inspected; and the leak detection mechanism 913 is used to collect internal gas concentration data of the product to be inspected. The rejection device 900 is used to reject defective products based on rejection instructions. The linear light leak detector provided in this embodiment also includes a control device, which is connected to the detection device 910 and the rejection device 900 respectively. The control device is used to: acquire detection data of the product to be tested, wherein the detection data includes packaging image data, internal image data and gas concentration data; analyze and process the detection data through a detection model to obtain detection results; generate rejection instructions based on the detection results; and control the rejection device 900 to execute the rejection instructions to reject products with defects. The detection model receives detection data through the input layer, processes the detection data through the hidden layer to obtain detection results, and outputs the detection results corresponding to the product to be tested through the output layer.
[0021] In this embodiment, the detection device 910 includes multiple detection mechanisms with different functions. Different detection mechanisms can be set according to detection needs, and defective products can be rejected based on the detection results of each detection mechanism, or defective products can be uniformly rejected based on the final detection mechanism. Through the modular design of the detection device 910, users can flexibly configure it according to specific detection needs, achieving efficient and accurate product detection and rejection. The multiple detection mechanisms with different functions in the detection device 910 are sequentially connected to form a linear lamp inspection and leak detection integrated machine. Compared with existing star-wheel lamp inspection machines, the linear lamp inspection and leak detection integrated machine has higher flexibility and customizability, and can be tailored to different product specifications and detection needs. The system allows for rapid adjustments, requiring only the repositioning of light sources and sensors within each mechanism for automatic adjustment without changing the inspection mold. This enables the inspection of various product specifications, eliminating the risk of accidental product jamming and reducing the difficulty of disassembly and cleaning. Furthermore, the continuous movement of the product during inspection allows for dynamic image capture, providing more real-time information and improving inspection accuracy and efficiency while reducing equipment complexity and maintenance costs. Additionally, the system allows for arbitrary sorting and combination of appearance inspection mechanisms, internal inspection mechanisms, leak detection mechanisms, and rejection devices according to the user's actual needs and / or inspection requirements. It enables customized inspection lines based on the characteristics and inspection priorities of different products, effectively avoiding unnecessary inspection steps and reducing the time products spend on the inspection line.
[0022] In one optional embodiment, the appearance inspection mechanism 911 includes at least one of a bottle bottom inspection component, a bottle cap inspection component, and a bottle body inspection component connected in sequence; wherein, the bottle bottom inspection component is used to collect image data of the bottle bottom of the product to be inspected.
[0023] In this embodiment, the bottle bottom detection component includes a first sensor 410, a first light source 420, and a first conveyor belt. The first sensor 410 and the first light source 420 are located below the first conveyor belt. The first sensor 410 is used to collect image data of the bottle bottom. The control device is connected to the first sensor 410 and is used to analyze and process the bottle bottom image data through a detection model to obtain the bottle bottom detection result.
[0024] In a specific embodiment, such as Figure 2 As shown, the first sensor 410 is located below the first conveyor belt, and the first light source 420 is located below the first conveyor belt. The light-emitting surface of the first light source 420 faces the first conveyor belt, and the image acquisition surface of the first sensor 410 faces the lower surface of the first conveyor belt. The first conveyor belt is equipped with a clamp for holding the product to be tested. When acquiring the image data of the top of the bottle cap of the product to be tested, the product to be tested is clamped by the clamp on the first conveyor belt, the first light source 420 emits light towards the product to be tested, and the first sensor 410 acquires the image data of the bottom of the bottle of the product to be tested.
[0025] Furthermore, the distance between the first light source 420 and the first conveyor belt can be adjusted by the second moving part; the distance between the first sensor 410 and the first conveyor belt can be adjusted by the first moving part.
[0026] The bottle bottom detection component provided in this application embodiment acquires image data of the bottle bottom through the first sensor 410, and the control device obtains the bottle body detection result based on the bottle bottom image data, thereby enabling comprehensive and accurate identification of bottle bottom defects and impurities, effectively improving the efficiency and accuracy of detection; and the product to be detected is transported by a conveyor belt, with a simple structure, low failure rate, and convenient maintenance.
[0027] In this embodiment of the application, the control device and the bottle cap detection component are used to analyze and process the bottle cap image data based on the bottle cap image data using a detection model to obtain the bottle cap detection result; wherein, the bottle cap detection result includes any one of the following: bottle cap breakage defect, bottle cap impact defect, and bottle cap curling defect.
[0028] Furthermore, the bottle cap detection component is used to collect bottle cap image data of the product to be inspected, wherein the bottle cap image data includes circumferential image data of the bottle cap and top image data of the bottle cap; the bottle body detection component is used to collect bottle body image data of the product to be inspected.
[0029] In this embodiment, the bottle cap detection component includes a first detection position 200 and a second detection position 100. The first detection position 200 is used to acquire circumferential image data of the bottle cap, and the second detection position 100 is used to acquire top image data of the bottle cap. The first detection position 200 includes a second light source 210 and at least two second sensors 220 arranged in a ring, with the image acquisition surface of the second sensors 220 facing the center of the ring. The second light source 210 is located above the second sensors 220, and the second sensors 220 are used to acquire circumferential image data of the bottle cap. According to the data, the second detection position 100 includes a third sensor 110, a third light source 120, and a second conveyor belt. The third sensor 110 is located above the second conveyor belt, and the third light source 120 is located below the second conveyor belt. The third sensor 110 is used to collect image data of the top of the bottle cap. The control device is connected to the second sensor 220 and is used to analyze and process the circumferential image data of the bottle cap through the detection model to obtain the circumferential detection result of the bottle cap. The control device is also connected to the third sensor 110 and is used to analyze and process the top image data of the bottle cap through the detection model to obtain the top detection result of the bottle cap.
[0030] In a specific embodiment, such as Figure 3 As shown, the second sensor 220 of the first detection position 200 is located below the second conveyor belt. Multiple second sensors 220 are arranged in a ring, and the light emitted from the image acquisition surface converges at the position of the second light source 210. The second light source 210 is located in the direction of the second conveyor belt, and the light-emitting surface of the second light source 210 is set opposite to the image acquisition surface of the second sensor 220. When acquiring the image data of the top of the bottle cap of the product to be detected, the product to be detected is located at the detection position of the second conveyor belt. The second light source 210 emits light towards the product to be detected, and the second sensor 220 acquires the circumferential image data of the bottle cap of the product to be detected.
[0031] Furthermore, the distance between the second light source 210 and the second conveyor belt can be adjusted by the fourth moving part; the distance between the second sensor 220 and the second conveyor belt can be adjusted by the third moving part; the second light source 210 is a strip light source.
[0032] like Figure 4 As shown, the third sensor 110 of the second detection position 100 is located above the second conveyor belt, and the third light source 120 is located below the second conveyor belt. The light-emitting surface of the third light source 120 and the image acquisition surface of the third sensor 110 both face the second conveyor belt, and the light-emitting surface of the third light source 120 and the image acquisition surface of the third sensor 110 are set opposite to each other. When acquiring the image data of the top of the bottle cap of the product to be detected, the product to be detected is located at the detection position of the second conveyor belt, the third light source 120 emits light towards the product to be detected, and the third sensor 110 acquires the image data of the top of the bottle cap of the product to be detected.
[0033] Furthermore, the distance between the third light source 120 and the second conveyor belt can be adjusted by the sixth moving part; the distance between the third sensor 110 and the second conveyor belt can be adjusted by the fifth moving part.
[0034] The bottle cap detection component provided in this application embodiment acquires circumferential image data and top image data of the bottle cap through the second sensor 220 and the third sensor 110, respectively. The control device obtains the bottle cap detection result based on the top image data and circumferential image data, thereby enabling comprehensive and accurate identification of bottle cap damage defects, bump defects and curling defects, effectively improving the efficiency and accuracy of detection.
[0035] In this embodiment, the bottle detection component includes a third detection position 310 and / or a fourth detection position; the third detection position 310 includes a fourth light source 311 and a fourth sensor 312, the fourth light source 311 and the fourth sensor 312 being arranged opposite to each other, for acquiring a first side image of the bottle; the fourth detection position includes a fifth light source and a fifth sensor, the fifth light source and the fifth sensor being arranged opposite to each other, for acquiring a second side image of the bottle; wherein, the first side image of the bottle and the second side image of the bottle form circumferential image data of the bottle; the control device is connected to the fourth sensor 312 and the fifth sensor respectively, for analyzing and processing the circumferential image data of the bottle through a detection model to obtain the bottle detection result.
[0036] In a specific embodiment, such as Figure 5 As shown, the third detection position 310 is located on one side of the second conveyor belt, and the fourth detection position is located on the other side of the second conveyor belt. The third detection position 310 and the fourth detection position are arranged adjacent to each other. The fourth sensor 312 of the third detection position 310 is located on one side of the second conveyor belt, and the fourth light source 311 is located on the other side of the second conveyor belt. The light-emitting surface of the fourth light source 311 is arranged opposite to the image acquisition surface of the fourth sensor 312. When acquiring the first side image of the bottle body of the product to be tested, the product to be tested is located at the detection position of the second conveyor belt. The fourth light source 311 emits light towards the product to be tested, and the fourth sensor 312 acquires the circumferential first side image data of the bottle body of the product to be tested.
[0037] Furthermore, the distance between the fourth light source 311 and the second conveyor belt can be adjusted by the eighth moving part; the distance between the fourth sensor 312 and the second conveyor belt can be adjusted by the seventh moving part; there can be two fourth sensors 312 in the third detection position 310, and the light emitted from the image acquisition surfaces of the two fourth sensors 312 converges at the position of the fourth light source 311. The fifth sensor at the fourth detection position is located on one side of the second conveyor belt, and the fifth light source is located on the other side of the second conveyor belt. The emitting surface of the fifth light source is set opposite to the image acquisition surface of the fifth sensor. When acquiring the image of the second side of the bottle of the product to be detected, the product to be detected is located at the detection position of the second conveyor belt. The fifth light source emits light towards the product to be detected, and the fifth sensor acquires the circumferential second side image data of the bottle of the product to be detected.
[0038] Furthermore, the distance between the fifth light source and the second conveyor belt can be adjusted by the tenth moving part; the distance between the fifth sensor and the second conveyor belt can be adjusted by the ninth moving part; there can be two fifth sensors in the fourth detection position, and the light emitted from the image acquisition surfaces of the two fifth sensors converges at the position of the fifth light source.
[0039] The bottle detection component provided in this application uses a fourth sensor 312 and a fifth sensor to collect first side image data and second side image data of the bottle, respectively. The control device obtains the bottle detection result based on the first side image data and the second side image data, thereby enabling comprehensive and accurate identification of scratches and defects on the bottle, effectively improving the efficiency and accuracy of detection.
[0040] In this embodiment, the internal detection mechanism 912 includes a fifth detection position 521 and / or a sixth detection position; the fifth detection position 521 includes a sixth light source 520 and a sixth sensor 522, the sixth light source 520 and the sixth sensor 522 being arranged opposite to each other, for collecting first internal image data of the product to be detected; the sixth detection position includes a seventh light source and a seventh sensor, the seventh light source and the seventh sensor being arranged opposite to each other, for collecting second internal image data of the product to be detected; the control device is connected to the sixth sensor 522 and the seventh sensor respectively, for analyzing and processing the first internal image data and the second internal image data through the detection model to obtain the bottle detection result.
[0041] In a specific embodiment, such as Figure 6 As shown, the internal detection mechanism 912 also includes a third conveyor belt, a fifth detection position 521 located on one side of the fourth conveyor belt, and a sixth detection position located on the other side of the fourth conveyor belt, with the fifth detection position 521 and the sixth detection position being adjacent to each other. The sixth sensor 522 of the fifth detection position 521 is located on one side of the fourth conveyor belt, and the sixth light source 520 is located on the other side of the fourth conveyor belt. The light-emitting surface of the sixth light source 520 is arranged opposite to the image acquisition surface of the sixth sensor 522. When acquiring the first internal image data of the product to be tested, the product to be tested is located at the detection position of the fourth conveyor belt, the sixth light source 520 emits light towards the product to be tested, and the sixth sensor 522 acquires the first internal image data of the bottle circumference of the product to be tested. Furthermore, the distance between the sixth light source 520 and the third conveyor belt can be adjusted by the twelfth moving part; the distance between the sixth sensor 522 and the fourth conveyor belt can be adjusted by the thirteenth moving part; there can be four sixth sensors 522 in the fifth detection position 521, and the light emitted from the image acquisition surface of the four sixth sensors 522 converges into a point at the position of the sixth light source 520. The seventh sensor at the sixth detection position is located on one side of the third conveyor belt, and the seventh light source is located on the other side of the fourth conveyor belt. The emitting surface of the seventh light source is set opposite to the image acquisition surface of the seventh sensor. When acquiring the second internal image data of the product to be tested, the product to be tested is located at the detection position of the fourth conveyor belt. The seventh light source emits light towards the product to be tested, and the seventh sensor acquires the second internal image data of the bottle body circumferentially of the product to be tested. The internal detection mechanism 912 detects the liquid level, powder quantity, and impurities inside the product to be tested.
[0042] Furthermore, the distance between the seventh light source and the fourth conveyor belt can be adjusted by the fourteenth moving part; the distance between the seventh sensor and the fourth conveyor belt can be adjusted by the fifteenth moving part; there can be four seventh sensors in the sixth detection position, and the light emitted from the image acquisition surfaces of the four seventh sensors converges into a point at the position of the seventh light source.
[0043] In this embodiment, the leak detection mechanism 913 includes a headspace meter 600 and a third conveyor belt. The headspace meter 600 is located above the third conveyor belt and is used to collect the gas concentration in the product to be tested. The headspace meter 600 is connected to a control device and is used to determine the oxygen content in the product to be tested based on the gas concentration. Based on the oxygen content in the product to be tested, the leak detection result corresponding to the product to be tested is determined.
[0044] In a specific embodiment, such as Figure 7 As shown, the headspace gas analyzer 600 is located above the third conveyor belt, with its acquisition surface facing the third conveyor belt. When collecting gas concentration data within the product to be tested, the product is positioned at the detection position on the third conveyor belt, and the headspace gas analyzer 600 collects the gas concentration data within the product. Furthermore, the distance between the headspace gas analyzer 600 and the third conveyor belt can be adjusted via an eleventh movable component. The headspace gas analyzer 600 enables the measurement of the oxygen content within the product.
[0045] In the embodiments of this application, such as Figure 8As shown, the rejection device 900 includes multiple rejection components and rejection channels. A rejection component is provided at the entrance of a rejection channel. The rejection component is rotatably connected to one side of the conveyor belt, and the rejection channel is located on the other side of the conveyor belt. By rotating the rejection component, defective products are allowed to enter the rejection channel.
[0046] The linear light-type integrated leak detection machine provided in this application performs comprehensive testing on the product to be tested through a sequentially connected appearance inspection mechanism, internal inspection mechanism, leak detection mechanism, and rejection device. This reduces installation and maintenance difficulty, improves testing efficiency, and allows for the configuration of different testing modules according to actual needs. Furthermore, based on user requirements, the test results of any defects can be classified and rejected. That is, rejection devices can be set in the appearance inspection mechanism, internal inspection mechanism, and / or leak detection mechanism, and can be flexibly deployed according to the actual situation of the user's production line.
[0047] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0048] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0049] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0050] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0051] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.
Claims
1. A linear light-type leak detection integrated machine, characterized in that, include: The detection device includes at least one of an appearance detection mechanism, an internal detection mechanism, and a leakage detection mechanism connected in sequence; the appearance detection mechanism includes at least one of a bottle bottom detection component, a bottle cap detection component, and a bottle body detection component connected in sequence. At least one rejection device is connected to at least one outlet of the appearance inspection mechanism, the internal inspection mechanism, and the leakage detection mechanism; the rejection device includes multiple rejection elements and rejection channels, and a rejection element is provided at the entrance of one of the rejection channels, the rejection element being rotatably connected to the rejection channel.
2. The linear lamp leak detector as described in claim 1, characterized in that, The bottle bottom detection component includes a first sensor, a first light source, and a first conveyor belt, with the first sensor and the first light source located below the first conveyor belt.
3. The linear lamp leak detector as described in claim 2, characterized in that, The bottle bottom detection component further includes a first moving part and a second moving part. The first moving part is connected to the first sensor, and the second moving part is connected to the first light source. The first moving part and the second moving part respectively drive the first sensor and the first light source to move along a direction perpendicular to the first conveyor belt.
4. The linear lamp leak detector as described in claim 1, characterized in that, The bottle cap detection assembly includes a first detection position and a second detection position. The first detection position includes a second light source and at least two second sensors. The at least two second sensors form a ring, and the image acquisition surface of the second sensors faces the center of the ring. The second light source is located above the second sensors. The second detection position includes a third sensor, a third light source, and a second conveyor belt. The third sensor is located above the second conveyor belt, and the third light source is located below the second conveyor belt.
5. The linear lamp leak detector as described in claim 4, characterized in that, The first detection position further includes a third moving component and a fourth moving component. The third moving component is connected to the second sensor to drive the second sensor to move along a conveying direction parallel to the second conveyor belt. The fourth moving component is connected to the second light source to drive the second light source to move along a conveying direction perpendicular to the second conveyor belt. The second detection position further includes a fifth moving component and a sixth moving component. The fifth moving component is connected to the third sensor, and the sixth moving component is connected to the third light source. The fifth moving component and the sixth moving component respectively drive the third sensor and the third light source to move along a direction perpendicular to the second conveyor belt.
6. The linear lamp leak detector as described in claim 1, characterized in that, The bottle detection component includes a third detection position and a fourth detection position; the third detection position includes a fourth light source and a fourth sensor, the fourth light source and the fourth sensor are arranged opposite to each other, and are used to acquire a first side image of the bottle; The fourth detection position includes a fifth light source and a fifth sensor. The fifth light source and the fifth sensor are arranged opposite to each other and are used to acquire images of the second side of the bottle.
7. The linear lamp leak detector as described in claim 6, characterized in that, The third detection position further includes a seventh moving part and an eighth moving part. The seventh moving part is connected to the fourth sensor, and the eighth moving part is connected to the fourth light source. The seventh moving part and the eighth moving part respectively drive the fourth sensor and the fourth light source to move along a direction perpendicular to the conveyor belt. The fourth detection position also includes a ninth moving part and a tenth moving part. The ninth moving part is connected to the fifth sensor, and the tenth moving part is connected to the fifth light source. The ninth moving part and the tenth moving part respectively drive the fifth sensor and the fifth light source to move along a direction perpendicular to the conveyor belt.
8. The linear lamp leak detector as described in claim 1, characterized in that, The internal detection mechanism includes a fifth detection position and a sixth detection position; the fifth detection position includes a sixth light source and a sixth sensor, the sixth light source and the sixth sensor are arranged opposite to each other, and are used to collect first internal image data of the product to be detected; The sixth detection position includes a seventh light source and a seventh sensor. The seventh light source and the seventh sensor are arranged opposite to each other and are used to collect the second internal image data of the product to be detected.
9. The linear lamp leak detector as described in claim 1, characterized in that, The leak detection mechanism includes a headspace measuring instrument and a third conveyor belt, with the headspace measuring instrument located above the third conveyor belt.
10. The linear lamp leak detector as described in claim 9, characterized in that, The leakage detection mechanism also includes an eleventh moving part, which is connected to the headspace measuring instrument to drive the headspace measuring instrument to move along a direction perpendicular to the conveying direction of the third conveyor belt.